Generator for reagent separation

By introducing cleaning and heat exchange control components into the centrifugal reagent separator, the problems of reagent residue and inaccurate temperature control are solved, achieving efficient cleaning and temperature-stable reagent separation, ensuring the accuracy of separation results and the long-term stable operation of the equipment.

CN223669418UActive Publication Date: 2025-12-16SHAANXI CNNC BEISEN ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423072889.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-16
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Traditional centrifugal reagent separators have problems such as high risk of cross-contamination due to reagent residues and inaccurate temperature control, which affect the separation effect and the accuracy of the results.

Method used

The system employs cleaning components and heat exchange control components, including a water tank, water pump, water pipe, nozzle, heat exchanger, heat pump, temperature sensor, and PLC controller, to achieve uniform spraying of the cleaning solution and precise temperature regulation, ensuring thorough cleaning of reagents and stable temperature.

Benefits of technology

It effectively reduces reagent residue cross-contamination, ensures the accuracy and reliability of separation results, extends equipment life, and improves the consistency of reagent separation quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223669418U_ABST
    Figure CN223669418U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of experimental instruments and equipment, and discloses a generator for reagent separation, which comprises a base, a separation box is assembled at the top of the base, a box cover is assembled at the top of the separation box, a cleaning component and a heat exchange control component are respectively arranged on two sides of the separation box, a motor is arranged at the bottom of the separation box, and a motor is arranged at the bottom of the separation box. The output end of the motor is fixedly connected with a rotor, a hanging basket is assembled on the top of the rotor, a plurality of inserting grooves are evenly formed in the middle of the hanging basket, the cleaning assembly comprises a water tank, and the water tank is assembled on the top of the base. According to the centrifugal reagent separation generator, under the cooperation of the water tank, the water pump, the water conveying pipe, the annular pipe, the spray head and other structures, residual reagents can be more thoroughly removed, cross contamination caused by reagent residues is reduced, the accuracy of subsequent reagent separation results is guaranteed, and the overall service life of the centrifugal reagent separation generator can be prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to experimental instrument equipment technical field especially, relates to a generator for reagent separation. BACKGROUND

[0002] Reagent separation refers to the process that a plurality of reagent components mixed together are separated and extracted one by one according to the difference of their physical and chemical properties by using specific technical means and process method.

[0003] Centrifugal reagent separation generator is an important tool for reagent separation. The centrifugal reagent separation generator uses the strong centrifugal force field generated by high-speed rotation to make different components in the mixed reagent produce different motion trajectories and settling velocities due to different centrifugal forces, thereby realizing separation.

[0004] The traditional centrifugal reagent separation generator has simple structure and convenient operation, and can well provide the function of reagent separation. However, the design of the centrifugal chamber and the rotor does not consider the convenient cleaning of residual reagent. The existence of many gaps, corners and hard-to-reach areas in the centrifugal chamber is easy to cause reagent residue. In addition, there is no special cleaning liquid delivery and waste liquid recovery system, and there is no preset pipeline for spraying cleaning liquid, so it is impossible to uniformly distribute the appropriate cleaning liquid to the surfaces of the chamber and the rotor for effective cleaning, thereby shortening the service life of the equipment. In addition, the residue of different batches or different types of reagents can also cause cross contamination, which seriously affects the accuracy and reliability of the subsequent separation results. At the same time, the traditional centrifugal reagent separation generator has limited temperature adjustment means and slow response speed. Usually, only simple heating or cooling elements such as simple heating wires or small fans are used, and there is no intelligent temperature control module, which seriously threatens the activity and structure of temperature-sensitive reagents, and finally causes the experimental or production reagent separation effect to have an unavoidable deviation. Therefore, a generator for reagent separation is proposed to solve the above problems. UTILITY MODEL CONTENT

[0005] In order to make up for the above shortcomings, the utility model provides a generator for reagent separation, which aims to improve the problem of single structure, lack of internal cleaning and temperature control function of the traditional centrifugal reagent separation generator in the prior art, which causes the risk of cross contamination of reagent residue in the separation cavity to increase and the reagent separation effect to be poor.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A generator for reagent separation, including a base, the top of which is equipped with a separation box, the top of which is equipped with a box cover, the two sides of which are respectively provided with a cleaning assembly and a heat exchange control assembly, the bottom of which is provided with a motor, the output end of which is fixedly connected with a rotor, the top of which is equipped with a basket, the middle of which is uniformly provided with a plurality of slots;

[0008] The cleaning assembly includes a water tank, which is assembled on the top of the base, and the top of the water tank is provided with a water pump, and the output end of the water pump is fixedly connected with a water pipe, and the inside of the separation box is provided with an annular pipe, and the outer side of the annular pipe is uniformly distributed with a plurality of spray heads;

[0009] As a further description of the above technical solution:

[0010] The heat exchange control assembly includes a heat exchanger, which is arranged on the top of the base, and the top of the heat exchanger is equipped with a ring heat pump, and the output end of the ring heat pump is fixedly connected with an output pipe, and the inner wall of the separation box is provided with a heat exchange pipe network;

[0011] As a further description of the above technical solution:

[0012] The rotor is rotatably connected to the middle of the separation box, and the bottom of the separation box is equipped with a reflux pipe two;

[0013] As a further description of the above technical solution:

[0014] The spray head is fixedly connected to the end of the water pipe away from the water pump;

[0015] As a further description of the above technical solution:

[0016] The outer side of the water pipe is provided with an electronic valve, and the reflux pipe two is fixedly connected to the side of the water tank close to the separation box;

[0017] As a further description of the above technical solution:

[0018] The heat exchange pipe network is fixedly connected with a reflux pipe one on the side close to the heat exchanger, and the reflux pipe one is fixedly connected to the top of the heat exchanger;

[0019] As a further description of the above technical solution:

[0020] The outer side of the heat exchange pipe network is fixedly connected with a temperature sensor, and the outer side of the heat exchanger is provided with a PLC controller;

[0021] As a further description of the above technical solution:

[0022] The top of the water tank is provided with an adding port.

[0023] The utility model has the advantages of the following:

[0024] 1. The cleaning liquid conveying and spraying structure formed by the water tank, the water pump, the water conveying pipe, the annular pipe and the spray head can evenly cover the cleaning liquid to each corner inside the separation tank and the surfaces of the rotor, the basket and other components, which is beneficial to completely remove the residual reagent, reduce cross contamination caused by residual reagent, ensure the accuracy of subsequent reagent separation results, and also help to prolong the overall service life of the centrifugal reagent separation generator.

[0025] 2. The temperature adjusting and monitoring structure formed by the heat exchanger, the heat exchanger pump, the output pipe, the heat exchange pipe network, the temperature sensor and the PLC controller can monitor and accurately control the temperature in the separation tank in real time, which is beneficial to provide a stable and suitable separation environment for temperature-sensitive reagents, avoid the influence of temperature fluctuations on the activity or structure of the reagent, thereby improving the effect and reliability of reagent separation, and ensuring the quality consistency of reagent separation in the experimental or production process of the centrifugal reagent separation generator. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 A perspective view of the generator for reagent separation is provided for the utility model;

[0027] Figure 2 A structure diagram of the rotor of the generator for reagent separation is provided for the utility model;

[0028] Figure 3 A structure diagram of the heat exchange pipe network of the generator for reagent separation is provided for the utility model;

[0029] Figure 4 A structure diagram of the annular pipe of the generator for reagent separation is provided for the utility model.

[0030] LEGEND:

[0031] 1. Base; 2. Separation tank; 3. Tank cover; 4. Motor; 5. Rotor; 6. Basket; 7. Slot; 8. Cleaning assembly; 9. Water tank; 10. Water pump; 11. Water conveying pipe; 12. Annular pipe; 13. Spray head; 14. Adding port; 15. Electronic valve; 16. Heat exchange control assembly; 17. Heat exchanger; 18. Heat exchanger pump; 19. Output pipe; 20. Heat exchange pipe network; 21. Temperature sensor; 22. PLC controller; 23. Return pipe I; 24. Return pipe II. DETAILED DESCRIPTION

[0032] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0033] With reference to Figure 1 , Figure 2 and Figure 4 , the present application provides an embodiment: a generator for reagent separation, comprising a base 1, the top of the base 1 is assembled with a separation tank 2, the top of the separation tank 2 is assembled with a tank cover 3, the two sides of the separation tank 2 are respectively provided with a cleaning assembly 8 and a heat exchange control assembly 16, the bottom of the separation tank 2 is provided with a motor 4, the output end of the motor 4 is fixedly connected with a rotor 5, the top of the rotor 5 is assembled with a basket 6, a plurality of slots 7 are uniformly arranged in the middle of the basket 6, the motor 4 starts to drive the rotor 5 to rotate at high speed, due to the high-speed rotation of the rotor 5, the basket 6 and the mixed reagent inside it also do high-speed circular motion, at this time, under the action of strong centrifugal force, different components produce different motion trajectories and settling velocities due to density difference, the components with larger density are subjected to relatively larger centrifugal force, will gradually move away from the rotating center and settle to the bottom 6 of the basket first, while the components with smaller density will move along the path relatively close to the rotating center or suspend in the upper, so as to form stratification or regional distribution in space according to the different densities, and then realize the separation of different components, after the motor 4 stops rotating and the device is completely stationary, the tank cover 3 can be carefully opened, and appropriate tools or methods are used to take out the separated different components respectively, so as to carry out subsequent analysis, detection or other processing procedures;

[0034] The cleaning assembly 8 comprises a water tank 9 assembled on the top of the base 1, the top of the water tank 9 is provided with a water pump 10, the output end of the water pump 10 is fixedly connected with a water delivery pipe 11, the inside of the separation tank 2 is provided with an annular pipe 12, the outer side of the annular pipe 12 is uniformly distributed with a plurality of spray heads 13, the outer side of the water delivery pipe 11 is sleeved with an electronic valve 15, a reflux pipe two 24 is fixedly connected on the side of the water tank 9 close to the separation tank 2, the pre-stored cleaning liquid in the water tank 9 is pumped out through the operation of the water pump 10, the cleaning liquid is stably delivered to the annular pipe 12 in the annular layout and around the upper part of the separation tank 2 through the water pump 10 under the driving of the power, and is sprayed out from all directions by the spray head 13 under the action of pressure, and also directly acts on the surfaces of the key internal components such as the rotor 5 and the basket 6, so that uniform and efficient cleaning liquid spraying coverage is realized. During the delivery process of the cleaning liquid, the electronic valve 15 plays an important role in flow control, and the operator can control the flow of the cleaning liquid by pre-setting or real-time manual adjustment of the opening and closing degree of the electronic valve 15 according to the actual cleaning requirements and the dirt degree of the components, so as to ensure that the good cleaning effect is achieved while avoiding the waste of the cleaning liquid and the unnecessary impact on the components caused by the too large flow. The waste liquid generated during the cleaning process will naturally converge under the action of gravity and be collected and filtered and purified through the specially designed and reasonably laid reflux pipe two 24, so that the cleaning liquid can be recycled, the resource utilization rate is improved, and the cleaning cost and environmental protection pressure are reduced, thereby providing strong support and guarantee for the continuous and stable operation and maintenance of the whole centrifugal reagent separation generator.

[0035] With reference to Figure 1 And Figure 3, the heat exchange control assembly 16 comprises a heat exchanger 17 arranged at the top of the base 1, the top of the heat exchanger 17 is equipped with a ring heat pump 18, the output end of the ring heat pump 18 is fixedly connected with an output pipe 19, the inner wall of the separation tank 2 is provided with a heat exchange pipe network 20, one side of the heat exchange pipe network 20 close to the heat exchanger 17 is fixedly connected with a return pipe one 23, the return pipe one 23 is fixedly connected at the top of the heat exchanger 17, the outer side of the heat exchange pipe network 20 is fixedly connected with a temperature sensor 21, the outer side of the heat exchanger 17 is provided with a PLC controller 22, the temperature condition in the separation tank 2 is monitored through the temperature sensor 21, and the collected temperature data is transmitted to the PLC controller 22, the PLC controller 22 has set the appropriate temperature preset value range in advance according to the specific process requirements of the reagent separation, when the temperature data monitored by the temperature sensor 21 deviates from the preset value, the PLC controller 22 will start the control instruction, and the ring heat pump 18 starts to work, the ring heat pump 18 transmits corresponding heat or cold to the heat exchange pipe network 20 distributed in the separation tank 2 through the output pipe 19 according to the specific situation of temperature deviation. The heat exchange pipe network 20 exchanges heat with the air in the separation tank 2 through its large-area contact interface, if the temperature is higher than the preset value, the heat exchanger 18 outputs cold to cool the air, if the temperature is lower than the preset value, the heat exchanger 18 outputs heat to heat the air, after heat exchange, the medium for heat exchange is returned to the heat exchanger 17 through the return pipe one 23, and is processed and adjusted in the heat exchanger 17 again to prepare for the next cycle heat exchange process;

[0036] This way is repeated, forming a stable and accurate temperature regulation closed loop system, so that the temperature in the separation tank 2 is effectively maintained in the preset appropriate range, and the reagent separation process is effectively ensured not to be affected by temperature fluctuation, and the accuracy and reliability of the reagent separation are maximized, laying a solid foundation for obtaining high-quality separated reagents.

[0037] Referring to Figure 1 and Figure 2 , the rotor 5 is rotationally connected to the middle part of the separation tank 2, the rotor 5 rapidly drives the hanging basket 6 and the mixed reagent in the hanging basket 6 inserted in the slot 7 to high-speed operation for reagent separation operation, the bottom of the separation tank 2 is equipped with a return pipe two 24, clean water is recycled through the return pipe two 24, the recycled water enters the water tank 9 after treatment, water is saved, the nozzle 13 is fixedly connected to the end of the water pipe 11 away from the water pump 10, the top of the water tank 9 is provided with an adding port 14, the adding port 14 is freely and conveniently added with the cleaning agent needed, the inside of the separation tank 2 is cleaned, the cleaning effect is improved, and the normal operation and operation quality of the centrifugal reagent separation generator are ensured.

[0038] Working principle: first, in the reagent separation operation, first to be separated mixed reagent placed in the basket 6 slot 7, close the box cover 3 after starting the motor 4, the motor 4 drives the rotor 5 high speed rotation, the mixed reagent under the action of centrifugal force, different components due to the density difference produces different motion trajectory and sedimentation velocity, so as to realize separation;

[0039] Secondly, when the separation tank 2 and the internal components need to be cleaned, the cleaning assembly 8 is started. The water pump 10 pumps the cleaning liquid in the water tank 9, which is delivered to the annular pipe 12 through the water delivery pipe 11, and finally sprayed to the inside of the separation tank 2 and the rotor 5, the basket 6 and other components. The electronic valve 15 can control the flow of the cleaning liquid, and the waste liquid after cleaning can be filtered and discharged into the water tank 9 through the recovery pipe;

[0040] Thirdly, in terms of temperature control, the temperature sensor 21 monitors the temperature in the separation tank 2 in real time, and transmits the data to the PLC controller 22. When the temperature deviates from the preset value, the PLC controller 22 controls the ring heat pump 18 to work, and the ring heat pump 18 transmits heat or cold to the heat exchange pipe network 20 through the output pipe 19. The heat exchange pipe network 20 exchanges heat with the air in the separation tank 2, so as to adjust the temperature in the separation tank 2. The backflow pipe 23 is used to make the medium after heat exchange backflow to the heat exchanger 17 for circulation treatment, so as to accurately maintain the temperature stability in the separation tank 2, ensure that the reagent separation process is not affected by temperature fluctuation, and ensure the accuracy and reliability of the reagent separation.

[0041] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A generator for reagent separation comprising a base (1), characterised in that: The top of the base (1) is equipped with a separation box (2), the top of the separation box (2) is equipped with a box cover (3), the two sides of the separation box (2) are respectively provided with a cleaning assembly (8) and a heat exchange control assembly (16), the bottom of the separation box (2) is provided with a motor (4), the output end of the motor (4) is fixedly connected with a rotor (5), the top of the rotor (5) is equipped with a hanging basket (6), a plurality of insertion slots (7) are uniformly arranged in the middle of the hanging basket (6). The cleaning assembly (8) comprises a water tank (9), the water tank (9) is equipped on the top of the base (1), the top of the water tank (9) is provided with a water pump (10), the output end of the water pump (10) is fixedly connected with a water delivery pipe (11), the inside of the separation box (2) is provided with an annular pipe (12), a plurality of spray heads (13) are uniformly distributed on the outside of the annular pipe (12).

2. A generator for reagent separation according to claim 1, characterized in that: The heat exchange control assembly (16) comprises a heat exchanger (17), the heat exchanger (17) is arranged on the top of the base (1), the top of the heat exchanger (17) is equipped with a ring heat pump (18), the output end of the ring heat pump (18) is fixedly connected with an output pipe (19), the inner wall of the separation box (2) is provided with a heat exchange pipe network (20).

3. A generator for reagent separation according to claim 1, characterized in that: The rotor (5) is rotatably connected in the middle of the separation box (2), the bottom of the separation box (2) is equipped with a reflux pipe two (24).

4. A generator for reagent separation according to claim 1, characterized in that: The spray head (13) is fixedly connected to one end of the water delivery pipe (11) away from the water pump (10).

5. A generator for reagent separation according to claim 3, characterized in that: The outside of the water delivery pipe (11) is sleeved with an electronic valve (15), the reflux pipe two (24) is fixedly connected to one side of the water tank (9) close to the separation box (2).

6. A generator for reagent separation according to claim 2, characterized in that: The heat exchange pipe network (20) is fixedly connected with a reflux pipe one (23) on the side close to the heat exchanger (17), and the reflux pipe one (23) is fixedly connected to the top of the heat exchanger (17).

7. A generator for reagent separation according to claim 2, characterized in that: The outside of the heat exchange pipe network (20) is fixedly connected with a temperature sensor (21), and the outside of the heat exchanger (17) is provided with a PLC controller (22).

8. A generator for reagent separation according to claim 1, characterized in that: The top of the water tank (9) is provided with an adding port (14).