Rotating disc type grading mechanism
By designing a rotary sorting mechanism and using CCD detection and air blowing components to achieve automated sorting, the problems of installation space and maintenance inconvenience caused by the large size of the equipment are solved, and efficient sorting operation and low-cost maintenance are achieved.
Patent Information
- Application Number
- CN202423028766.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing rotary sorting equipment is bulky, resulting in high installation space requirements and inconvenient maintenance, which increases operation and maintenance costs.
A rotary sorting mechanism was designed, including a base, a bracket, a conveying component, a sorting turntable, a sorting detection and air blowing component. The CCD detection and air blowing component are used to realize automated sorting operation, simplify the operation process and reduce maintenance complexity.
It achieves efficient automated grading operations, reduces installation space requirements and maintenance costs, simplifies operation procedures, and improves maintenance convenience.
Smart Images

Figure CN223669686U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to intelligent manufacturing technical field, concretely relates to disc type grading mechanism. BACKGROUND
[0002] The existing disc type grading and distributing equipment has limitations in overall design, mainly reflected in that the grading detection structure is large in size, the large size of the equipment leads to high requirements for the installation space in the actual use process, increases the operation and management difficulty, in addition, the equipment is inconvenient to maintain, needs to be regularly disassembled and maintained complicatedly, and the maintenance cost is increased.
[0003] Therefore, the disc type grading mechanism is provided. CONTENT OF THE UTILITY MODEL
[0004] The utility model discloses the purpose at: for solving the problem provided in above -mentioned background art, the utility model provides disc type grading mechanism.
[0005] The utility model discloses the purpose in order to realize above-mentioned specific adoption following technical scheme:
[0006] Disc type grading mechanism, including base, the top surface fixed mounting of base has support, and the top surface fixed mounting of base has conveying assembly through support, the top surface fixed mounting of conveying assembly has incoming material track, the top surface of conveying assembly is provided with grading disc, and the top surface of base is located grading disc's top installation has grading detection, the top surface fixed mounting of conveying assembly has two groups lateral track, and the top surface of conveying assembly and be located between two groups lateral track installation has the middle track, to constitute A, B two groups grading track.
[0007] Further, the conveying assembly includes a side frame fixedly installed on the top surface of the base through the support, and a plurality of conveying wheels are rotatably installed on the rear side wall of the side frame, an electric motor is fixedly installed on the front side wall of the side frame, the output end of the electric motor is fixedly connected with the end portion of one of the conveying wheels, and a conveying belt is meshingly installed on the surfaces of the plurality of conveying wheels.
[0008] Further, the grading detection includes a mounting frame fixedly installed on the top surface of the base, an industrial camera is fixedly installed on the mounting frame, an adjusting frame is fixedly installed on the front side wall of the mounting frame, and a light source is fixedly installed on the bottom end of the movable part of the adjusting frame.
[0009] Further, the top surface of the side frame and the side edges between the two groups of lateral tracks are respectively fixedly installed with blockage detection.
[0010] Further, the grading disc includes a disc bottom plate fixedly installed on the side frame, a chuck is fixedly connected with the disc bottom plate through an electric motor, and a plurality of grooves are formed at the edge of the chuck.
[0011] Further, the turntable base is made of tempered glass, and the chuck is made of glass steel light-transmitting material.
[0012] Further, two groups of air blowing components are arranged on the turntable base, and the two groups of air blowing components are arranged in correspondence with the grooves on the right side of the chuck, and the two groups of air blowing components correspond to the A and B groups of grading tracks respectively.
[0013] The beneficial effects of the utility model are as follows:
[0014] The incoming material enters the grading turntable through the incoming material track, the grading turntable rotates one groove after detecting the product, the product is detected by the CCD when reaching the grading detection station, and the product is blown to the A or B track according to the grading result after the grading turntable rotates to the grading position, so that efficient automatic grading operation is realized, the operation process is simplified, the requirement for the installation space is reduced, the maintenance convenience is improved, the complex disassembly and maintenance workload are reduced, and the maintenance cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 is the three-dimensional structure schematic view of the utility model;
[0016] Fig. 2 is the rear view of the utility model;
[0017] Fig. 3 is the partial top view of the utility model;
[0018] Fig. 4 is the grading detection schematic view of the utility model;
[0019] Reference signs: 1, base; 2, support; 3, conveying assembly; 301, side frame; 302, conveying wheel; 303, motor; 304, conveying belt; 4, incoming material track; 5, grading turntable; 501, turntable base; 502, chuck; 503, groove; 6, grading detection; 601, mounting frame; 602, industrial camera; 603, adjusting frame; 604, light source; 7, lateral track; 8, middle track; 9, material blocking detection. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the application provided in the drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the application.
[0022] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0023] In the description of the embodiments of the application, it should be explained that the terms "inner", "outer", "upper", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the application is used, which is only for the convenience of describing the application and simplifying the description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the application.
[0024] As shown in Figs. 1 to 4 The disc type grading mechanism includes a base 1, a support 2 is fixedly installed on the top surface of the base 1, and a conveying assembly 3 is fixedly installed on the top surface of the base 1 through the support 2, a raw material track 4 is fixedly installed on the top surface of the conveying assembly 3, a grading disc 5 is arranged on the top surface of the conveying assembly 3, a grading detection 6 is installed above the grading disc 5 on the top surface of the base 1, two groups of lateral tracks 7 are fixedly installed on the top surface of the conveying assembly 3, and a middle track 8 is installed on the top surface of the conveying assembly 3 and between the two groups of lateral tracks 7, so as to form A and B two groups of grading tracks. More specifically, the raw material enters the grading disc 5 through the raw material track 4, the grading disc 5 rotates one grade after detecting each product, the product is detected by the CCD when it reaches the grading detection 6 station, and the product is blown to the A or B track according to the grading result after the grading disc 5 rotates to the grading position, so as to realize efficient automatic grading operation.
[0025] The conveying assembly 3 comprises a side frame 301 fixedly installed on the top surface of the base 1, and a plurality of conveying wheels 302 are rotatably installed on the rear side wall of the side frame 301, and an electric motor 303 is fixedly installed on the front side wall of the side frame 301, and the output end of the electric motor 303 is fixedly connected with the end of one of the conveying wheels 302, and the surface of the plurality of conveying wheels 302 is engagedly installed with a conveying belt 304. More specifically, the electric motor 303 drives one of the conveying wheels 302 to rotate, and the plurality of conveying wheels 302 moves the conveying belt 304, so that the material can be moved in the incoming track 4 and in the A and B tracks.
[0026] The grade detection 6 comprises a mounting frame 601 fixedly installed on the top surface of the base 1, and an industrial camera 602 is fixedly installed on the mounting frame 601, and an adjusting frame 603 is fixedly installed on the front side wall of the mounting frame 601, and a light source 604 is fixedly installed on the bottom end of the movable part of the adjusting frame 603. More specifically, the industrial camera 602 is fixedly installed on the mounting frame 601, so that the grade detection of the material can be realized through the industrial camera 602, and the vertical position of the light source 604 is adjusted through the adjusting frame 603, and the material on the grade transfer disc 5 is detected through the light source 604.
[0027] The top surface of the side frame 301 and the side edges of the two groups of lateral tracks 7 are respectively fixedly installed with the blockage detection 9. More specifically, the blockage detection 9 detects the blockage of the material flowing in the A and B tracks, so as to avoid the blockage of the material conveying in the A and B tracks.
[0028] The grade transfer disc 5 comprises a disc base 501 fixedly installed on the side frame 301, and a chuck 502 is fixedly connected with the disc base 501 through a motor, and a plurality of grooves 503 are formed in the edge of the chuck 502. More specifically, the grooves 503 on the surface of the chuck 502 can position the material moved into the grooves 503 of the chuck 502 from the incoming track 4, and the chuck 502 rotates to move the material to the end of the A and B tracks.
[0029] The disc base 501 is made of tempered glass, and the chuck 502 is made of glass steel light-transmitting material.
[0030] Two groups of air blowing assemblies are arranged on the disc base 501, and the two groups of air blowing assemblies are correspondingly arranged with the grooves 503 on the right side of the chuck 502, and the two groups of air blowing assemblies correspond to the A and B grade tracks respectively. More specifically, the two groups of air blowing assemblies correspond to the A and B grade tracks, so that the material in the grooves 503 can be blown into the A and B grade tracks.
[0031] In summary: the incoming material is into the grading turntable 5 through the incoming material track 4, the grading turntable 5 rotates a grade every time detecting the product, the product is detected by CCD when reaching the grading detection 6 station, the grading turntable 5 rotates to the grading position, and the product is blown to the A-grade track or B-grade track according to the grading result, so that the efficient automatic grading operation is realized.
[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A dial-type indexing mechanism, characterized by, The utility model provides a kind of material conveying device, including base (1), the top surface of base (1) is fixedly installed with support (2), and the top surface of base (1) is fixedly installed with conveying assembly (3) by support (2), the top surface of conveying assembly (3) is fixedly installed with incoming material track (4), the top surface of conveying assembly (3) is provided with grading carousel (5), and the top surface of base (1) is installed with grading detection (6) above grading carousel (5), the top surface of conveying assembly (3) is fixedly installed with two groups of lateral track (7), and the top surface of conveying assembly (3) and between two groups of lateral track (7) are installed with intermediate track (8), to constitute A, B two groups of grading track.
2. The dial type indexing mechanism according to claim 1, wherein The conveying assembly (3) includes a side frame (301) fixedly installed on the top surface of the base (1) by the support (2), and a plurality of conveying wheels (302) are rotatably installed on the rear side wall of the side frame (301), an electric motor (303) is fixedly installed on the front side wall of the side frame (301), and the output end of the electric motor (303) is fixedly connected with the end of one of the plurality of conveying wheels (302), and a conveying belt (304) is engagedly installed on the surface of the plurality of conveying wheels (302).
3. The dial type indexing mechanism according to claim 1, wherein The grading detection (6) includes a mounting frame (601) fixedly installed on the top surface of the base (1), and an industrial camera (602) is fixedly installed on the mounting frame (601), an adjusting frame (603) is fixedly installed on the front side wall of the mounting frame (601), and a light source (604) is fixedly installed on the bottom end of the movable part of the adjusting frame (603).
4. The dial type indexing mechanism according to claim 2, wherein The top surface of the side frame (301) and the side edges of the two groups of lateral track (7) are respectively fixedly installed with a material blocking detection (9).
5. The dial type indexing mechanism according to claim 1, wherein The grading carousel (5) includes a carousel base plate (501) fixedly installed on the side frame (301), and a chuck (502) is fixedly connected with the carousel base plate (501) by a motor, and a plurality of grooves (503) are formed in the edge of the chuck (502).
6. The dial type indexing mechanism according to claim 5, wherein The carousel base plate (501) is made of tempered glass, and the chuck (502) is made of glass steel light-transmitting material.
7. The dial type indexing mechanism according to claim 5, wherein The carousel base plate (501) is provided with two groups of air blowing assemblies, and the two groups of air blowing assemblies are correspondingly arranged with the grooves (503) on the right side of the chuck (502), and the two groups of air blowing assemblies are respectively corresponding to the A and B two groups of grading track.