Efficient energy-saving steel wire forming production line

Abstract

The utility model relates to the technical field of steel wire forming, and discloses an efficient energy-saving steel wire forming production line which comprises a workbench, the left side and the right side of the bottom of the workbench are both fixedly connected with supporting frames, the interiors of the supporting frames are fixedly connected with driving assemblies used for providing power, and the tops of the driving assemblies are rotationally connected with rotating discs. Supporting rods are fixedly connected to the front side and the rear side of the top of the rotating disc, the supporting rods are sleeved with steel wire raw materials, a top plate is fixedly connected to the tops of the supporting rods, connecting plates are fixedly connected to the close sides of the two supporting rods, and a driven rod is rotationally connected to the interior of the supporting frame on the right side. According to the utility model, the motor and the driving wheel are included, power is transmitted to the rotating disc through the belt, and the design of the rotating disc ensures efficient operation in the machining process. The steel wire raw material is installed on the supporting rod, the friction force is reduced through the treated surface, and it is guaranteed that the steel wire rotates smoothly.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire forming technical field especially relates to a kind of efficient energy-saving steel wire forming production line. BACKGROUND

[0002] Efficient energy-saving steel wire forming production line usually adopts integrated design, integrates multiple production steps (such as pretreatment, rough drawing, heat treatment, fine drawing, tempering, bronze plating, etc.) in a continuous production line. This design reduces the transfer time of materials between different processes, improves production efficiency, and efficient energy-saving steel wire forming production line is an automated production line integrated with advanced manufacturing technology and energy-saving measures, aiming to improve production efficiency, reduce energy consumption and cost, while ensuring product quality.

[0003] Some devices in the prior art are used to produce reinforcing steel for buildings, to enhance the tensile strength and load-carrying capacity of concrete. For example, in large-scale projects such as high-rise buildings, bridges, and dams, a large amount of high-strength reinforcing steel is required to ensure the safety and stability of the structure. However, during actual use, the simultaneous winding and unwinding of the steel wire means that the production process is discontinuous. After completing a stage of production, the subsequent process must be stopped, and the winding or unwinding operation must be completed before it can continue, which greatly reduces the overall production speed. For example, a production line that could have been running continuously may need to stop and wait every so often due to the inability to synchronize winding and unwinding, resulting in a reduction in the number of steel wire products produced per unit of time. Therefore, in view of the above problems, an efficient energy-saving steel wire forming production line is proposed. SUMMARY

[0004] To make up for the above shortcomings, the utility model provides an efficient energy-saving steel wire forming production line, aiming to improve the problem that some devices in the prior art cannot wind and unwind simultaneously.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] An efficient energy-saving steel wire forming production line, comprising a workbench, the bottom of the workbench is fixedly connected with support frames on both sides, the inside of the support frame is fixedly connected with a driving assembly for providing power, the top of the driving assembly is rotatably connected with a rotating disc, the top of the rotating disc is fixedly connected with support rods on both sides, the outside of the support rod is sleeved with steel wire raw materials, the top of the support rod is fixedly connected with a top plate, the proximal side of the two support rods is fixedly connected with a connecting plate, the inside of the right support frame is rotatably connected with a driven rod, the outside of the driven rod is fixedly connected with a driven wheel, the top right side of the workbench is fixedly connected with a processing assembly for processing raw materials;

[0007] As a further description of the above technical scheme:

[0008] The driving assembly comprises a motor, a driving end of the motor is fixedly connected with a driving wheel, the driving wheel is externally sleeved with a belt, and the motor is fixedly connected in the inside of the support frame;

[0009] As a further description of the above technical solution:

[0010] The processing assembly comprises a plurality of connecting plates II, the top of the connecting plate II is fixedly connected with a top cover, the proximal side of the two connecting plates II is fixedly connected with a heater, and the outside of the connecting plate II is fixedly connected to the top of the workbench;

[0011] As a further description of the above technical solution:

[0012] The top of the workbench is fixedly connected with a cooling pool, the top of the cooling pool is fixedly connected with a fixed frame on the left and right sides, the inside of the fixed frame is fixedly connected with a connecting shaft, the inside of the connecting shaft is rotatably connected with an auxiliary wheel, and the outside of the auxiliary wheel is slidably connected with a processing steel wire;

[0013] As a further description of the above technical solution:

[0014] The inside of the cooling pool is fixedly connected with a fixed rod on the front and back sides, the outside of the fixed rod is sleeved with a spring, the outside of the fixed rod is slidably connected with a sliding plate, and the outside of the sliding plate is fixedly connected with a stretching roller;

[0015] As a further description of the above technical solution:

[0016] The bottom of the workbench is fixedly connected with a connecting frame, and the outside of the connecting frame is fixedly connected with a water tank;

[0017] As a further description of the above technical solution:

[0018] The outside of the front side of the workbench is fixedly connected with a connecting plate I, the outside of the left side of the connecting plate I is fixedly connected with a water inlet pipe, the outside of the right side of the connecting plate I is fixedly connected with a return pipe, the outside of the return pipe is fixedly connected to the outside of the water tank, and the outside of the water inlet pipe is fixedly connected to the outside of the cooling pool;

[0019] As a further description of the above technical solution:

[0020] One end of the spring is fixedly connected to the outside of the cooling pool, and the other end of the spring is fixedly connected to the outside of the sliding plate.

[0021] The utility model has the advantages of the following:

[0022] 1. The utility model discloses a motor and driving wheel contain, through the belt power transmission is given to the rotating disc, the design of rotating disc has guaranteed the high -efficient operation in the processing process. The steel wire raw material is installed on the support rod, and the surface after processing reduces the friction, ensures the smooth of steel wire when rotating.

[0023] 2. The utility model discloses the setting of sliding plate and stretching roller has guaranteed the stability of steel wire in the cooling process, and spring has provided the necessary elastic restoring force to adapt to the steel wire of different diameters. Cooling liquid is transported to the cooling pool through the water inlet pipe, and is backflowed to the water tank through the backflow pipe, realizes the recycling, and ensures the persistence and high efficiency of cooling effect. DRAWINGS

[0024] Figure 1 It is a three-dimensional schematic view of the utility model of a kind of efficient energy-saving steel wire forming production line;

[0025] Figure 2 It is the structural schematic view of the roof of the utility model of a kind of efficient energy-saving steel wire forming production line;

[0026] Figure 3 It is the structural schematic view of the stretching roller of the utility model of a kind of efficient energy-saving steel wire forming production line;

[0027] Figure 4 It is the structural schematic view of the stretching roller of the utility model of a kind of efficient energy-saving steel wire forming production line.

[0028] Legend:

[0029] 1, workbench;2, support frame;3, motor;4, driving wheel;5, rotating disc;6, support rod;7, roof;8, belt;9, driven wheel;10, driven rod;11, connecting plate;12, steel wire raw material;13, cooling pool;14, fixed frame;15, connecting shaft;16, auxiliary wheel;17, fixed rod;18, spring;19, sliding plate;20, stretching roller;21, connecting frame;22, link plate one;23, water tank;24, water inlet pipe;25, backflow pipe;26, link plate two;27, top cover;28, heater;29, processing steel wire. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] REFERENCE Figures 1 to 3The utility model provides a high -efficient energy -conserving steel wire forming production line, including workbench 1, the surface of workbench 1 is treated specially, has good flatness and wear resistance, can bear various pressure and friction force in production process. The shape of workbench 1 can be designed according to production demand, is generally rectangular or square etc. The size of workbench 1 is larger, can provide stable work platform for whole production line. The bottom left and right sides of workbench 1 are fixedly connected with support frame 2, and support frame 2 is generally made of metal material, has higher strength and stability. The shape of support frame 2 is generally cuboid or cylinder etc., and its height and width are carefully designed to provide sufficient support for workbench 1. The surface of support frame 2 can be treated with anticorrosion to prolong its service life. The inside of support frame 2 is fixedly connected with the driving assembly for providing power, and the driving assembly is the core part of the whole production line, which can provide power for the processing of steel wire.

[0032] The driving assembly includes motor 3, and the installation position of motor 3 is calculated accurately to ensure stable operation during work. The driving end of motor 3 is fixedly connected with driving wheel 4, and the shape of driving wheel 4 is generally circular. The surface of driving wheel 4 is treated specially, such as quenching, to improve its hardness and wear resistance. Driving wheel 4 is sleeved with belt 8 outside, and belt 8 is usually made of rubber or polyurethane, which has good elasticity and wear resistance. The length and width of belt 8 are calculated accurately to ensure that it is tightly matched between driving wheel 4 and driven wheel 9 to transmit power. The outside of motor 3 is fixedly connected inside support frame 2, and the top of the driving assembly is rotatably connected with rotating disc 5, which is usually made of metal material and has high strength and wear resistance. The shape of rotating disc 5 is generally circular, and its diameter and thickness are designed according to production requirements. The surface of rotating disc 5 is treated specially, such as chrome plating, to improve its surface hardness and wear resistance. The center position of rotating disc 5 is rotatably connected with the driving shaft of motor 3 through bearing connection. The top of rotating disc 5 is fixedly connected with support rod 6 on the front and rear sides, and the shape of support rod 6 is usually cylindrical, and its diameter and length are designed according to the size and weight of steel wire raw material 12;

[0033] The surface of the support rod 6 is smooth to reduce the friction of the steel wire raw material 12 during rotation. The support rod 6 is externally sleeved with the steel wire raw material 12, which is usually a disc-shaped steel wire roll with a diameter and length selected according to production requirements. The material of the steel wire raw material 12 is generally carbon steel or alloy steel, etc., which has high strength and toughness. The top of the support rod 6 is fixedly connected with the top plate 7, which is generally circular or square, etc., with a size slightly larger than the diameter of the support rod 6, which can provide a certain limiting effect for the steel wire raw material 12 to prevent it from falling off during rotation. The proximal side of the two support rods 6 is fixedly connected with the connecting plate 11, which is generally rectangular or square, etc., with a size designed according to the spacing of the support rods 6 and the weight of the steel wire raw material 12. The connecting plate 11 is used to strengthen the connection stability between the two support rods 6 to prevent the support rods 6 from deforming or tilting during work;

[0034] The right support frame 2 is rotatably connected with the driven rod 10, which is usually cylindrical in shape, with a diameter and length designed according to the size and installation position of the driven wheel 9. The two ends of the driven rod 10 are rotatably connected with the support frame 2 through bearings or other connection methods. The driven rod 10 is fixedly connected with the driven wheel 9, and the top right side of the workbench 1 is fixedly connected with a machining assembly for processing raw materials, which includes a plurality of link plates two 26. The top of the link plate two 26 is fixedly connected with the top cover 27, which is generally rectangular or square, etc., with a size slightly larger than the top area of the link plate two 26, which can provide a certain protection for the machining equipment. The proximal side of the two link plates two 26 is fixedly connected with the heater 28, which is usually composed of a metal shell and a heating element, etc., with high temperature control accuracy and heating efficiency. The outside of the link plate two 26 is fixedly connected to the top of the workbench 1;

[0035] Referring to Figures 3 to 4The top of the workbench 1 is fixedly connected with a cooling pool 13, and the size of the cooling pool 13 is designed according to production requirements. The inner wall of the cooling pool 13 is specially treated and has good corrosion resistance and sealing performance, which can prevent the leakage of the cooling liquid. The cooling pool 13 provides cooling for the processed steel wire, so that it can be quickly cooled to ensure the quality and performance of the steel wire. The top of the cooling pool 13 is fixedly connected with a fixed frame 14 on the left and right sides, and the shape of the fixed frame 14 can be rectangular, triangular or other specific geometric shapes. The design of the fixed frame 14 can provide stable support for the connecting shaft 15 and the auxiliary wheel 16. The fixed frame 14 is fixedly connected with a connecting shaft 15 inside, and the connecting shaft 15 is rotatably connected with an auxiliary wheel 16 inside. The shape of the auxiliary wheel 16 is usually circular, and its diameter and width are designed according to the size of the steel wire and the processing requirements. The auxiliary wheel 16 guides the processed steel wire 29 to pass through the cooling pool 13 smoothly, preventing the steel wire from rubbing and damaging the edge of the cooling pool 13;

[0036] The outer part of the auxiliary wheel 16 is slidably connected with a processed steel wire 29, which is the main product of the production line and is usually made of carbon steel or alloy steel. The diameter and length of the processed steel wire 29 are customized according to production requirements. The processed steel wire 29 is heated and plasticized during the production process, and then cooled to form the required shape and performance. The inner part of the cooling pool 13 is fixedly connected with a fixed rod 17 on the front and rear sides, and the shape of the fixed rod 17 is usually cylindrical. Its diameter and length are designed according to the moving range of the sliding plate 19 and the installation requirements of the spring 18. The fixed rod 17 provides guidance and support for the sliding plate 19. The outer part of the fixed rod 17 is sleeved with a spring 18, which provides elastic restoring force for the sliding plate 19 and the stretching roller 20, so that the stretching roller 20 can tightly adhere to the processed steel wire 29, ensuring the stability of the steel wire during the cooling process. The outer part of the fixed rod 17 is slidably connected with a sliding plate 19, and the outer part of the sliding plate 19 is fixedly connected with a stretching roller 20. The design is according to the internal space of the cooling pool 13 and the installation requirements of the stretching roller 20. The sliding plate 19 provides an installation platform for the stretching roller 20 and slides on the fixed rod 17 to adapt to different diameters of the processed steel wire 29;

[0037] The bottom of the workbench 1 is fixedly connected with a connecting frame 21, and the outer part of the connecting frame 21 is fixedly connected with a water tank 23. The water tank 23 is usually made of metal or plastic and has good sealing performance and corrosion resistance. The shape of the water tank 23 is generally rectangular or cylindrical, and its size is designed according to the capacity requirement of the cooling liquid. The water tank 23 is used to store the cooling liquid and provide a circulating cooling water source for the cooling pool 13. The outer front side of the workbench 1 is fixedly connected with a connecting plate 22, and the outer left side of the connecting plate 22 is fixedly connected with a water inlet pipe 24. The water inlet pipe 24 is used to deliver the cooling liquid in the water tank 23 to the cooling pool 13. The outer right side of the connecting plate 22 is fixedly connected with a return pipe 25, which is generally cylindrical in shape. The diameter and length of the return pipe 25 are designed according to the flow rate and pressure requirement of the cooling liquid. The return pipe 25 is used to return the cooling liquid in the cooling pool 13 to the water tank 23, realizing the recycling of the cooling liquid. The return pipe 25 is fixedly connected to the outside of the water tank 23, ensuring that the cooling liquid can smoothly flow back into the water tank 23. The outer part of the water inlet pipe 24 is fixedly connected to the outside of the cooling pool 13, ensuring that the cooling liquid can be stably delivered to the cooling pool 13. One end of the spring 18 is fixedly connected to the outside of the cooling pool 13, and the other end of the spring 18 is fixedly connected to the outside of the sliding plate 19.

[0038] Working principle: First, the drive assembly is the core of the production line, including the motor 2 and the driving wheel 3, which transmits power to the rotating disc 5 through the belt 8. The design of the rotating disc 5 ensures efficient operation during processing. The steel wire raw material 12 is installed on the supporting rod 6, and the treated surface reduces friction, ensuring smooth rotation of the steel wire. The top plate 7 provides a limit for the steel wire raw material 12 to prevent it from falling off during processing. Through the cooperation of the driven rod 10 and the driven wheel 9, the stability of power transmission is further enhanced.

[0039] During processing, the steel wire is subjected to plastic treatment by the heating device and then enters the cooling pool 13. In the cooling pool 13, the cooling liquid circulates through the water tank 23, ensuring that the processed steel wire cools quickly and maintains its quality and performance. The design of the cooling pool 13 prevents leakage of the cooling liquid and guides the steel wire smoothly through the auxiliary wheel 16, avoiding friction with the pool edge. The sliding plate 19 and the stretching roller 20 ensure the stability of the steel wire during cooling, and the spring 18 provides the necessary elastic restoring force to accommodate steel wires of different diameters. The cooling liquid is delivered to the cooling pool 13 through the water inlet pipe 24 and returned to the water tank 23 through the return pipe 25, realizing recycling and ensuring the persistence and efficiency of the cooling effect.

[0040] Overall, this high-efficiency and energy-saving steel wire forming production line realizes efficient processing of steel wire through precise structural design and efficient power system, ensuring stability during production and quality of the product.

[0041] It should be pointed out finally that: the above only for the preferred embodiments of the utility model have, and do not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A high-efficiency and energy-saving steel wire forming production line, comprising a workbench (1), characterized in that: The bottom left and right sides of the workbench (1) are fixedly connected to support frames (2). The inside of the support frame (2) is fixedly connected to a drive assembly for providing power. The top of the drive assembly is rotatably connected to a rotating disk (5). The front and rear sides of the top of the rotating disk (5) are fixedly connected to support rods (6). The outside of the support rods (6) is fitted with steel wire raw material (12). The top of the support rods (6) is fixedly connected to a top plate (7). The adjacent sides of the two support rods (6) are fixedly connected to a connecting plate (11). The inside of the right support frame (2) is rotatably connected to a driven rod (10). The outside of the driven rod (10) is fixedly connected to a driven wheel (9). The top right side of the workbench (1) is fixedly connected to a processing assembly for processing raw materials.

2. The high-efficiency and energy-saving steel wire forming production line according to claim 1, characterized in that: The drive assembly includes a motor (3), the drive end of which is fixedly connected to a drive wheel (4), and a belt (8) is sleeved on the outside of the drive wheel (4). The motor (3) is fixedly connected to the inside of the support frame (2).

3. The high-efficiency and energy-saving steel wire forming production line according to claim 2, characterized in that: The processing assembly includes multiple connecting plates (26), with a top cover (27) fixedly connected to the top of each connecting plate (26), and heaters (28) fixedly connected to the adjacent sides of two connecting plates (26). The outer side of the connecting plates (26) is fixedly connected to the top of the workbench (1).

4. The high-efficiency and energy-saving steel wire forming production line according to claim 3, characterized in that: A cooling pool (13) is fixedly connected to the top of the workbench (1). A fixed frame (14) is fixedly connected to the left and right sides of the top of the cooling pool (13). A connecting shaft (15) is fixedly connected inside the fixed frame (14). An auxiliary wheel (16) is rotatably connected inside the connecting shaft (15). A processing steel wire (29) is slidably connected to the outside of the auxiliary wheel (16).

5. The high-efficiency and energy-saving steel wire forming production line according to claim 4, characterized in that: The cooling pool (13) is fixedly connected to both the front and rear sides of the interior with fixed rods (17). A spring (18) is sleeved on the outside of the fixed rods (17). A sliding plate (19) is slidably connected to the outside of the fixed rods (17). A stretching roller (20) is fixedly connected to the outside of the sliding plate (19).

6. The high-efficiency and energy-saving steel wire forming production line according to claim 5, characterized in that: The bottom of the workbench (1) is fixedly connected to a connecting frame (21), and a water tank (23) is fixedly connected to the outside of the connecting frame (21).

7. The high-efficiency and energy-saving steel wire forming production line according to claim 6, characterized in that: A connecting plate (22) is fixedly connected to the front of the workbench (1). A water inlet pipe (24) is fixedly connected to the left side of the connecting plate (22). A return pipe (25) is fixedly connected to the right side of the connecting plate (22). The outside of the return pipe (25) is fixedly connected to the outside of the water tank (23). The outside of the water inlet pipe (24) is fixedly connected to the outside of the cooling pool (13).

8. The high-efficiency and energy-saving steel wire forming production line according to claim 5, characterized in that: One end of the spring (18) is fixedly connected to the outside of the cooling pool (13), and the other end of the spring (18) is fixedly connected to the outside of the sliding plate (19).

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