Ultrasonic welding product conveying and processing line

Abstract

The utility model discloses an ultrasonic welding product conveying machining line, and relates to the technical field of welding product conveying. According to the ultrasonic welding product conveying machining line, the rotating table drives the fixing clamp to rotate intermittently, products are processed in the pressing area, the cleaning area, the welding area and other areas, then parallel operation is achieved, the working efficiency is improved, new stations can be easily added on the rotating table according to the future process requirements, and the production efficiency is improved. An operator only needs to work in a fixed feeding area and is far away from a welding head and an air cylinder which move at a high speed, so that the safety risk is reduced; by means of continuous assembly line work, products automatically flow among different stations, the time interval of manual feeding and discharging is eliminated, the automatic production line can continuously operate all day long, the equipment utilization rate and the overall productivity are greatly improved, meanwhile, the product percent of pass is increased, and the waste product amount and rework loss are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding product conveying technical field, concretely is a kind of ultrasonic welding product conveying processing line. BACKGROUND

[0002] Ultrasonic welding product refers to the finished product or component manufactured or assembled by ultrasonic welding technology. This technology uses the energy generated by high-frequency ultrasonic vibration to produce friction heat and melt the contact surfaces of two thermoplastic components or metals under pressure, thereby achieving firm bonding at the molecular level after cooling. The ultrasonic welding product conveying processing line is a production line that integrates ultrasonic welding technology and automated material conveying system, which completes the welding, conveying and processing of products through automated processes.

[0003] The existing welding product conveying processing line is composed of multiple mechanical devices. In order to facilitate the transfer of products between different stations, the equipment is usually distributed in a straight line, which results in a larger space occupation of the product conveying processing line in the factory building, and multiple personnel are required to supervise different positions, resulting in high overall cost. UTILITY MODEL CONTENT

[0004] The utility model aims to provide an ultrasonic welding product conveying processing line to solve the problems raised in the background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an ultrasonic welding product conveying processing line, comprising a rotating table and a fixed clamp, the rotating table top end is provided with fixed clamp of equal angle, one side of rotating table outer wall is provided with feeding area, and the other side of rotating table outer wall is sequentially provided with compression area, cleaning area and welding area, the compression area, cleaning area and welding area are distributed counterclockwise with rotating table as the axis, the products in the fixed clamp are sequentially subjected to compression area, cleaning area and welding area through the rotation of the rotating table, thereby realizing parallel operation.

[0006] One side of the middle part of the rotating table is provided with a control box, and the other side of the middle part of the rotating table is provided with a transfer frame, the top end of the transfer frame is provided with a track, and the outer wall of the track is slidably connected with a transfer clamp, one side of the outer wall of the transfer frame is provided with a working frame, and the top end of the working frame is provided with a workbench, the products in the fixed clamp can be sequentially moved to the inside of the transfer clamp, and then a batch enters the inside of the workbench for sealing detection.

[0007] By realizing parallel operation, the work efficiency is improved, and the staff can simultaneously supervise multiple stations, which is convenient for subsequent maintenance, and in the future process, new stations can be easily added on the rotating table.

[0008] Preferably, the compression area is internally provided with a first rack, the outer wall of the first rack is slidably connected with a first sliding seat, a first cylinder is installed in the outer wall of the first sliding seat, and the bottom output end of the first cylinder is connected with a compression seat.

[0009] After the product moves to the compression area, the first sliding seat drives the first cylinder to move downward, and after moving to a specified height, the first cylinder is started to make the compression seat press the contact part, thereby preliminarily compressing and fixing the plurality of parts to prepare for welding.

[0010] Preferably, the cleaning area is internally provided with a second rack, and an electric push column is internally installed at the top end of the second rack, the bottom output end of the electric push column is connected with a cleaning seat, and a rollable cleaning film is arranged below the cleaning seat.

[0011] The product moves from the compression area to the cleaning area, and then the cleaning seat moves downward to make the cleaning film deform and contact the outer wall of the part. When the film is pressed against the surface of the product, the relative sliding and pressure generated between the film and the surface of the product can stick or wipe off the dust attached to the product.

[0012] Preferably, the welding area is provided with a third rack, and the outer wall of the third rack is slidably connected with a second sliding seat, a second cylinder is installed in the outer wall of the second sliding seat, and the bottom output end of the second cylinder is connected with a welding seat.

[0013] The product moves from the cleaning area to the welding area, the second sliding seat drives the second cylinder to move downward, and after moving to a specified height, the second cylinder is started to make the welding seat move downward to contact the part for ultrasonic welding.

[0014] Preferably, a fixing rack is arranged between the transfer frame and the work frame, and a sliding plate is slidably connected to the top end of the fixing rack, the outer wall of the sliding plate is connected with a first base, and the first base is connected with a first clamping jaw through a bidirectional telescopic cylinder, and the first clamping jaw can clamp a single product.

[0015] By placing the product clamped by the first clamping jaw in the transfer clamp, after repeated operation, a plurality of products can be placed in the transfer clamp.

[0016] Preferably, a mounting rack is arranged above the middle of the workbench, a first cylinder is fixedly connected to the top middle of the mounting rack, the output end of the first cylinder is connected with a second base, the second base is connected with the mounting rack through a sliding rail, second cylinders are installed at the top ends of both sides of the second base, and the bottom output end of the second cylinder is connected with a second clamping jaw through a mounting box, and the second clamping jaw can relatively move to clamp a batch of products.

[0017] The second clamping jaw is close to each other, and the products in the batch clamping transfer fixture are clamped, then the products clamped by the second clamping jaw are placed in the movable clamp on the top of the workbench, and then the ultrasonic welded products can be quickly transferred to the workbench for detection through the above operation.

[0018] Preferably, the top end of the workbench is connected with a first pushing block, a first pushing plate, a second pushing block and a second pushing plate, and the first pushing block, the first pushing plate, the second pushing block and the second pushing plate are located at the corners of the top end of the workbench, the first pushing block and the second pushing block are diagonally distributed, the first pushing plate is diagonally distributed, and the top end of the workbench is provided with a fixed frame.

[0019] The first pushing block pushes the movable clamp to be close to the first pushing plate, the first pushing plate pushes the movable clamp to be close to the first pushing plate, the first pushing plate pushes the movable clamp to be close to the second pushing block, the second pushing block pushes the movable clamp to be close to the second pushing plate, and the second pushing plate pushes the movable clamp to be close to the first pushing plate, so that the movable clamp moves in the workbench.

[0020] Preferably, the top end of the workbench is connected with a support frame, and the top end of the support frame is provided with a fixed cylinder, the bottom output end of the fixed cylinder is connected with a base plate through bolts, and the bottom end of the base plate is provided with equally spaced sealing detection heads.

[0021] When the movable clamp is close to the first pushing plate and the second pushing block, the products transferred by the second clamping jaw will move below the support frame, at this time, the fixed cylinder is started to drive the base plate to move downward, until the sealing detection heads at the bottom of the base plate are in contact with the products to detect the sealing performance of the products.

[0022] As can be seen from the above, the ultrasonic welding product conveying and processing line has the following beneficial effects.

[0023] The intermittent rotation of the rotating table drives the fixed clamp to rotate, so that the products in the pressing area, the cleaning area and the welding area are processed, thereby realizing parallel operation, improving work efficiency, and the workers can simultaneously supervise multiple workstations, facilitating subsequent maintenance, and in the future process, new workstations can be easily added on the rotating table, and the operators only need to work in the fixed feeding area, away from the high-speed moving welding head and cylinder, greatly reducing the safety risk.

[0024] Through continuous flow line operation, the products automatically flow between different workstations, eliminating the time interval of manual feeding and discharging, and the automatic production line can continuously operate all day, greatly improving equipment utilization and overall capacity, improving product qualification rate, reducing waste and rework loss. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1It is the whole three-dimensional structure schematic view of the utility model;

[0026] Figure 2 It is the overhead structure schematic view of the utility model;

[0027] Figure 3 It is the rotating table three-dimensional structure schematic view of the utility model;

[0028] Figure 4 It is the main view structure schematic view of the utility model's compression area, cleaning area and welding area;

[0029] Figure 5 It is the transfer frame three-dimensional structure schematic view of the utility model;

[0030] Figure 6 It is the transfer frame side view structure schematic view of the utility model;

[0031] Figure 7 It is the No. two clamp jaw three-dimensional structure schematic view of the utility model;

[0032] Figure 8 It is the overhead structure schematic view of the utility model's support frame;

[0033] Figure 9 It is the main view three-dimensional structure schematic view of the utility model's workbench;

[0034] Figure 10 It is the main view structure schematic view of the utility model's base plate;

[0035] Figure 11 It is the overhead three-dimensional structure schematic view of the utility model's workbench;

[0036] Figure 12 It is the overhead structure schematic view of the utility model's No. one pushing block, No. one pushing plate, No. two pushing block and No. two pushing plate, and the arrow indicates the transportation direction.

[0037] In the figure: 1, rotating table; 2, fixed clamp; 3, compression area; 4, cleaning area; 5, welding area; 6, No. one sliding seat; 7, electric push column; 8, cleaning seat; 9, No. two sliding seat; 10, No. two cylinder; 11, transfer frame; 12, track; 13, transfer clamp; 14, work frame; 15, workbench; 16, sliding plate; 17, No. one base; 18, No. one clamp jaw; 19, first cylinder; 20, No. two base; 21, second cylinder; 22, No. two clamp jaw; 23, support frame; 24, No. one pushing block; 25, No. one pushing plate; 26, No. two pushing block; 27, No. two pushing plate; 28, fixed cylinder; 29, base plate; 30, sealing detection head; 31, No. one cylinder; 32, compression seat. DETAILED DESCRIPTION

[0038] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0039] Please refer to Figures 1-12 The present application provides a technical solution: an ultrasonic welding product conveying and processing line, comprising a rotating table 1 and a fixed clamp 2, the rotating table 1 top end is provided with fixed clamps 2 with equal angles, one side of the outer wall of the rotating table 1 is provided with a feeding area, and the other side of the outer wall of the rotating table 1 is sequentially provided with a pressing area 3, a cleaning area 4 and a welding area 5, the pressing area 3, the cleaning area 4 and the welding area 5 are distributed counterclockwise with the rotating table 1 as the axis, the rotation of the rotating table 1 makes the products in the fixed clamp 2 pass through the pressing area 3, the cleaning area 4 and the welding area 5 in turn, thereby realizing parallel operation;

[0040] One side of the middle part of the rotating table 1 is provided with a control box, and the other side of the middle part of the rotating table 1 is provided with a transfer frame 11, the top end of the transfer frame 11 is provided with a track 12, the outer wall of the track 12 is slidably connected with a transfer clamp 13, one side of the outer wall of the transfer frame 11 is provided with a workbench 14, and the top end of the workbench 14 is provided with a workbench 15, the products in the fixed clamp 2 can be sequentially moved to the inside of the transfer clamp 13, and then a plurality of products can enter the inside of the workbench 15 for sealing detection;

[0041] The inside of the pressing area 3 is provided with a first rack, the outer wall of the first rack is slidably connected with a first sliding seat 6, the outer wall of the first sliding seat 6 is provided with a first cylinder 31 in the middle part, and the bottom output end of the first cylinder 31 is connected with a pressing seat 32; the inside of the cleaning area 4 is provided with a second rack, and the top end of the second rack is provided with an electric push column 7 inside, the bottom output end of the electric push column 7 is connected with a cleaning seat 8, and the cleaning seat 8 is provided with a rollable cleaning film below; the welding area 5 is provided with a third rack, and the outer wall of the third rack is slidably connected with a second sliding seat 9, the outer wall of the second sliding seat 9 is provided with a second cylinder 10 in the middle part, and the bottom output end of the second cylinder 10 is connected with a welding seat;

[0042] The fixed frame is arranged between the transfer frame 11 and the workbench 14, and the top end of the fixed frame is slidably connected with a sliding plate 16, the outer wall of the sliding plate 16 is connected with a first base 17, the first base 17 is connected with a first clamping jaw 18 through a two-way telescopic cylinder, and the first clamping jaw 18 can clamp a single product; the mounting frame is arranged at the upper middle part of the workbench 15, the top end middle part of the mounting frame is fixedly connected with a first cylinder 19, the output end of the first cylinder 19 is connected with a second base 20, the second base 20 is connected with the mounting frame through a sliding rail, the top end of the second base 20 is provided with a second cylinder 21 on both sides, and the bottom output end of the second cylinder 21 is connected with a second clamping jaw 22 through a mounting box, and the second clamping jaw 22 can relatively move and clamp a batch of products;

[0043] The workbench 15 is connected with a first pushing block 24, a first pushing plate 25, a second pushing block 26 and a second pushing plate 27 on the outer side of the top end, and the first pushing block 24, the first pushing plate 25, the second pushing block 26 and the second pushing plate 27 are all located at the corners of the top end of the workbench 15, the first pushing block 24 and the second pushing block 26 are diagonally distributed, the first pushing plate 25 and the second pushing plate 27 are diagonally distributed, and a fixed frame is mounted at the top middle part of the workbench 15; the workbench 15 is connected with a support frame 23 on one side of the top end, the top end of the support frame 23 is provided with a fixed cylinder 28 on both sides, the bottom output end of the fixed cylinder 28 is connected with a base plate 29 through bolts, and the bottom end of the base plate 29 is provided with equally spaced sealing detection heads 30.

[0044] In specific implementation, referring to Figures 1-4 , the rotating table 1 makes the table top intermittently rotate, causing the idle fixed clamp 2 to move to the feeding area, placing the product in the fixed clamp 2, then moving the product to the pressing area 3 through the rotation of the rotating table 1, and then driving the first cylinder 31 downward by the first sliding seat 6, moving to a specified height, and then starting the first cylinder 31 to make the pressing seat 32 press the contact component, and then preliminarily pressing and fixing the multiple components, preparing for welding;

[0045] Then the rotating table 1 continues to rotate to move the product from the pressing area 3 to the cleaning area 4, and the cleaning seat 8 is driven to move downward by the electric pushing column 7, and then the cleaning seat 8 moves downward to make the cleaning film deform and contact the outer wall of the component, when the film is pressed to the surface of the product, the relative sliding and pressure generated between the film and the surface of the product can stick or wipe off the dust attached to the product, thereby cleaning the welding interface and preventing dust and other pollutants from affecting the welding quality;

[0046] Then the rotating table 1 continues to rotate to move the product from the cleaning area 4 to the welding area 5, the second cylinder 10 is driven to move downward by the second sliding seat 9, moves to a specified height, and then starts the second cylinder 10 to make the welding seat move downward to contact the component to perform ultrasonic welding;

[0047] Further, the fixed clamp 2 is driven by the rotating table 1 to rotate intermittently, so that the products in the pressing area 3, the cleaning area 4, the welding area 5 and other areas are processed, thereby realizing parallel operation, improving work efficiency, and the workers can simultaneously supervise multiple workstations, facilitating subsequent maintenance, and in the future process, new workstations can be easily added on the rotating table 1, and the operators only need to work in the fixed feeding area, away from the high-speed moving welding head and cylinder, greatly reducing the safety risk.

[0048] Referring to Figures 5-9 With the rotation of the rotating table 1, the product is driven by the fixed clamp 2 to move from the welding area 5 to the picking area, the first base 17 drives the first jaw 18 to move downward to approach the fixed clamp 2, then the first jaw 18 approaches each other to clamp the product, after the first jaw 18 completes the clamping of the product, the first base 17 drives the first jaw 18 to move up to a specified height, and then the sliding plate 16 drives the first base 17 to move horizontally above the transfer frame 11; then the first base 17 drives the first jaw 18 to move downward, so that the product clamped by the first jaw 18 is placed in the transfer clamp 13, and the above operation is repeated in sequence, thereby placing multiple products in the transfer clamp 13;

[0049] Then the transfer clamp 13 moves horizontally along the track 12 until the transfer clamp 13 moves below the second jaw 22, and then the second cylinder 21 is started to extend to drive the second jaw 22 to move downward to approach the transfer clamp 13, then the second jaw 22 approaches each other to batch clamp the products in the transfer clamp 13, then the second cylinder 21 is retracted to drive the second jaw 22 to move up to the original position, then the first cylinder 19 is started to retract to drive the second base 20 to move horizontally until the second jaw 22 moves above the workbench 14, and then the second cylinder 21 is started to extend to move downward, thereby making the products batch clamped by the second jaw 22 all placed in the movable clamp on the top of the workbench 15, and then through the above operation, the ultrasonic welded products can be quickly transferred to the workbench 15 for detection.

[0050] Then the first pushing block 24, the first pushing plate 25, the second pushing block 26 and the second pushing plate 27 are started in sequence, then the first pushing block 24 pushes the movable clamp to approach the first pushing plate 25, the first pushing plate 25 pushes the movable clamp to approach the first pushing plate 25, the first pushing plate 25 pushes the movable clamp to approach the second pushing block 26, the second pushing block 26 pushes the movable clamp to approach the second pushing plate 27, and the second pushing plate 27 pushes the movable clamp to approach the first pushing plate 25, thereby making the movable clamp move circularly in the workbench 15;

[0051] When the movable clamp is close to the first pushing plate 25 and the second pushing block 26, the products transferred in batches by the second clamping jaw 22 are moved to the lower side of the supporting frame 23, at this time, the fixed cylinder 28 is started to drive the base plate 29 to move downward until the sealing detection heads 30 distributed at equal intervals on the bottom of the base plate 29 are in contact with the products to detect the sealing property of the products; and when the movable clamp is moved to the second pushing plate 27, the products whose detection is completed are transported away by the matched mechanical hand and placed on the conveying belt to move to the next process.

[0052] Thus, the continuous pipeline operation is realized, the products are automatically transferred between different stations, the time interval of manual feeding and discharging is eliminated, the automatic production line can continuously operate all day, the equipment utilization and the overall production capacity are greatly improved, the product qualified rate is improved, the waste product quantity and the rework loss are reduced.

[0053] The above merely provides a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited to this. The substitution can be the substitution of partial structures, devices, method steps, or the substitution of complete technical solutions. According to the technical solution and the application concept of the present application, equivalent substitution or change should be covered in the protection scope of the present application.

Claims

1. An ultrasonic welding product conveying processing line, comprising a rotating table (1) and a fixed clamp (2), the rotating table (1) is provided with fixed clamps (2) with equal angles at the top, characterized in that: one side of the outer wall of the rotating table (1) is provided with a feeding area, and the other side of the outer wall of the rotating table (1) is sequentially provided with a pressing area (3), a cleaning area (4) and a welding area (5), the pressing area (3), the cleaning area (4) and the welding area (5) are distributed counterclockwise with the rotating table (1) as the axis, and the products in the fixed clamp (2) are rotated by the rotating table (1); one side of the middle part of the rotating table (1) is provided with a control box, and the other side of the middle part of the rotating table (1) is provided with a transfer frame (11), the top of the transfer frame (11) is provided with a track (12), and the outer wall of the track (12) is slidably connected with a transfer clamp (13), one side of the outer wall of the transfer frame (11) is provided with a working frame (14), and the top of the working frame (14) is provided with a workbench (15), the products in the fixed clamp (2) can be sequentially moved to the inside of the transfer clamp (13), and then a plurality of products can enter the inside of the workbench (15) for sealing detection.

2. The ultrasonic welding product conveyor processing line of claim 1, wherein: The inside of the pressing area (3) is provided with a first rack, and the outer wall of the first rack is slidably connected with a first sliding seat (6), the middle part of the outer wall of the first sliding seat (6) is provided with a first cylinder (31), and the bottom output end of the first cylinder (31) is connected with a pressing seat (32).

3. The ultrasonic welding product conveyance process line according to claim 2, characterized by: The inside of the cleaning area (4) is provided with a second rack, and the top inside of the second rack is provided with an electric push column (7), the bottom output end of the electric push column (7) is connected with a cleaning seat (8), and the cleaning seat (8) is provided below with a rollable cleaning film.

4. The ultrasonic welding product conveyance process line according to claim 3, characterized by: The welding area (5) is provided with a third rack, and the outer wall of the third rack is slidably connected with a second sliding seat (9), the middle part of the outer wall of the second sliding seat (9) is provided with a second cylinder (10), and the bottom output end of the second cylinder (10) is connected with a welding seat.

5. The ultrasonic welding product conveyance process line according to claim 1, characterized by: A fixed frame is arranged between the transfer frame (11) and the working frame (14), and a sliding plate (16) is slidably connected to the top of the fixed frame, the outer wall of the sliding plate (16) is connected with a first base (17), and the first base (17) is connected with a first clamping jaw (18) through a bidirectional telescopic cylinder, and the first clamping jaw (18) can clamp a single product.

6. The ultrasonic welding product conveyance process line according to claim 5, characterized by: The middle part of the workbench (15) is provided with a mounting frame, and the top middle part of the mounting frame is fixedly connected with a first cylinder (19), the output end of the first cylinder (19) is connected with a second base (20), and the second base (20) is connected with the mounting frame through a sliding rail, the top of the second base (20) is provided with a second cylinder (21) on both sides, the bottom output end of the second cylinder (21) is connected with a second clamping jaw (22) through a mounting box, and the second clamping jaw (22) can relatively move a plurality of clamped products.

7. The ultrasonic welding product conveyance process line according to claim 6, characterized by: The workbench (15) top outside is connected with a first pushing block (24), a first pushing plate (25), a second pushing block (26) and a second pushing plate (27), the first pushing block (24) and the second pushing block (26) are diagonally distributed, the first pushing plate (25) and the second pushing plate (27) are diagonally distributed, and the workbench (15) top middle part is provided with a fixed frame.

8. The ultrasonic welding product conveyance process line according to claim 7, characterized by: The workbench (15) top side is connected with a support frame (23), and the support frame (23) top two sides are provided with fixed air cylinders (28), the fixed air cylinder (28) bottom output end is connected with a base plate (29) through bolts, and the base plate (29) bottom end is provided with equidistant sealing detection heads (30).

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