Welding equipment for deep processing of aluminum alloy

By designing sliding and rotating components, the problems of complex operation and low positioning accuracy of traditional aluminum alloy welding equipment are solved, achieving efficient and safe aluminum alloy welding and adapting to the needs of workpieces of different shapes and sizes.

CN223670490UActive Publication Date: 2025-12-16深圳市众博宇科技有限公司
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Patent Information

Application Number
CN202422962016.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-12-16
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Traditional aluminum alloy welding equipment is complex to operate, has low positioning accuracy and low welding efficiency, is difficult to adapt to workpieces of different shapes and sizes, and poses safety hazards.

Method used

The design employs sliding and rotating components, combined with gear meshing and motor drive, to achieve flexible adjustment of the welding cylinder and welding gun. It is equipped with a square welding table and through-hole structure to improve positioning accuracy and safety.

Benefits of technology

It improves welding efficiency and quality, reduces positioning errors and safety risks, expands the applicability of the equipment, and enhances operational flexibility and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses welding equipment for aluminum alloy deep processing, which relates to the technical field of aluminum alloy processing and comprises a welding table, sliding grooves are formed in the left side and the right side of the top of the welding table, mounting frames are arranged on the left side and the right side of the top of the welding table, and first sliding blocks are fixedly mounted at the bottoms of the two mounting frames. The two first sliding blocks slide in the two sliding grooves correspondingly, welding cylinders are rotationally installed on the two installation frames correspondingly, a rotating assembly and a sliding assembly are fixedly installed on the welding table, a welding table is fixedly installed at the center of the top of the welding table, and a welding gun is fixedly installed on the welding table and located over the welding table. According to the welding device, the sliding assembly and the rotating assembly are ingeniously matched, the device can easily achieve flexible adjustment of the positions and the angles of the welding barrel and the welding gun, the design that the two-way screw and the threaded block are connected in a threaded mode is adopted for the sliding assembly, and the accuracy and the stability of the installation frame in the sliding process are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy processing technical field especially relates to a kind of welding equipment of aluminium alloy deep processing. BACKGROUND

[0002] In the field of aluminium alloy deep processing, welding is a crucial process link, and its quality directly affects the overall performance and reliability of the product. Traditional aluminium alloy welding equipment often has problems such as complex operation, low positioning accuracy and low welding efficiency. Traditional welding equipment usually relies on manual workpiece handling and positioning, which not only consumes time and effort, but also introduces positioning errors, affecting welding quality. In addition, due to the lack of flexibility of the welding equipment, it is often difficult to adapt to workpieces of different shapes and sizes, limiting its application range.

[0003] Based on this, the utility model provides a kind of welding equipment of aluminium alloy deep processing to solve the above technical problems. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the defects in the prior art and provides a kind of welding equipment of aluminium alloy deep processing.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A kind of welding equipment of aluminium alloy deep processing, including welding table, the left and right sides of the top of welding table are all provided with through sliding slot, the left and right sides of the top of welding table are all provided with mounting bracket, the bottom of two mounting brackets is all fixedly installed with first sliding block of I-shaped, two first sliding blocks are respectively sliding at two sliding slots, two welding barrels are rotatably installed on two mounting brackets, rotating assembly and sliding assembly are fixedly installed on the welding table, two welding barrels are respectively rotated on two mounting brackets by rotating assembly, two mounting brackets are respectively slid along two sliding slots by sliding assembly, welding table top center is fixedly installed with welding table, welding gun is fixedly installed on the welding table, and the welding gun is located directly above the welding table.

[0007] As a preferred technical scheme of the utility model, the welding table is square-shaped, and through holes are provided at the left and right ends of the welding table, and a welding port is provided at the top of the welding table.

[0008] As a preferred technical scheme of the utility model, the rotating assembly includes two gear rings and a rotating shaft, the two gear rings are fixedly installed on the two welding barrels respectively, the rotating shaft is rotatably installed on the welding table, two gears are installed on the rotating shaft, the two gears are meshed with the two gear rings respectively, a first motor is fixedly installed on the welding table, and an output end of the first motor is fixedly connected with the rotating shaft.

[0009] As a preferred technical scheme of the utility model, the sliding assembly includes a bidirectional screw rod, the bidirectional screw rod is rotatably installed on the welding table, threaded blocks are fixedly installed on the two mounting racks respectively, the two threaded blocks are threadedly installed on left and right ends of the bidirectional screw rod respectively, a second motor is fixedly installed on the welding table, and an output end of the second motor is fixedly connected with the bidirectional screw rod.

[0010] As a preferred technical scheme of the utility model, a plurality of second sliding blocks are fixedly installed on the rotating shaft, and the two gears and the mounting racks can slide along the rotating shaft through the second sliding blocks.

[0011] As a preferred technical scheme of the utility model, a plurality of second sliding blocks are fixedly installed on the rotating shaft, and the two gears and the mounting racks can slide along the rotating shaft through the second sliding blocks.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The utility model discloses a welding table, which comprises a welding table, two welding barrels, a rotating assembly and a sliding assembly.

[0014] The welding table is designed to fully consider the safety of the operator, and the square structure and the through hole help to prevent the splashes from directly splashing to the operator, thereby reducing the risk of being scalded or stabbed by the splashes. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below are only a part of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0016] Figure 1 The overall structure diagram of the welding equipment for deep processing of aluminum alloy is provided for the present application Figure 1 ;

[0017] Figure 2 The overall structure diagram of the welding equipment for deep processing of aluminum alloy is provided for the present application Figure 2 ;

[0018] Figure 3 The partial view of the welding equipment for deep processing of aluminum alloy is provided for the present application.

[0019] In the figure: 1, welding table; 2, chute; 3, mounting bracket; 4, first sliding block; 5, welding cylinder; 6, rotating assembly; 601, gear ring; 602, rotating shaft; 603, gear; 604, first motor; 7, sliding assembly; 701, bidirectional screw; 702, threaded block; 703, second motor; 8, welding platform; 9, welding gun; 10, through hole; 11, welding port; 12, second sliding block; 13, pressing block; 14, bolt. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0021] For example Figures 1-3As shown, a kind of welding equipment of aluminum alloy deep processing includes welding table 1, the left and right sides of the top of welding table 1 are provided with the through sliding slot 2, the left and right sides of the top of welding table 1 are provided with mounting bracket 3, the bottom of two mounting brackets 3 is fixedly installed with first sliding block 4 of I-shaped, two first sliding blocks 4 respectively at two sliding slots 2 sliding, two mounting brackets 3 are rotatably installed with welding cylinder 5, welding table 1 is fixedly installed with rotating assembly 6 and sliding assembly 7, two welding cylinders 5 are respectively rotated on two mounting brackets 3 by rotating assembly 6, two mounting brackets 3 are respectively slid along two sliding slots 2 by sliding assembly 7, welding table 1 top center is fixedly installed with welding platform 8, welding table 1 is fixedly installed with welding gun 9, and welding gun 9 is located directly above welding platform 8.The cooperation of sliding assembly 7 and rotating assembly 6, the position and angle of welding cylinder 5 and welding gun 9 can be flexibly adjusted, so that the efficient welding of aluminum alloy workpiece is realized, the time of manual handling and positioning workpiece is reduced, and the welding efficiency is improved.

[0022] Welding platform 8 is square, and the left and right ends of welding platform 8 are provided with through holes 10, and the top of welding platform 8 is provided with welding port 11.The design of welding platform 8 can prevent splashes from directly splashing to the operator, thereby reducing the risk of being scalded or stabbed by splashes, and also helping to control the diffusion range of welding flame, preventing the flame from spreading to non-welding areas, thereby causing fire accidents and other safety accidents.

[0023] Rotating assembly 6 includes two tooth rings 601 and rotating shaft 602, two tooth rings 601 are fixedly installed on two welding cylinders 5 respectively, rotating shaft 602 is rotatably installed on welding table 1, rotating shaft 602 is installed with two gears 603, two gears 603 are respectively engaged with two tooth rings 601, first motor 604 is fixedly installed on welding table 1, and the output end of first motor 604 is fixedly connected with rotating shaft 602.Through the engagement connection of tooth ring 601 and gear 603, and the rotating installation of rotating shaft 602 and the driving of motor, the synchronous rotation of two welding cylinders 5 can be realized by the rotating assembly 6, which is particularly important for the workpiece that needs to be simultaneously welded on both sides or at multiple angles, and it can improve the welding efficiency and quality.

[0024] The sliding assembly 7 comprises a bidirectional screw rod 701 rotatably installed on the welding table 1, two mounting frames 3 are fixedly installed with threaded blocks 702, the threaded blocks 702 are threadedly installed on the left and right ends of the bidirectional screw rod 701, the welding table 1 is fixedly installed with a second motor 703, and the output end of the second motor 703 is fixedly connected with the bidirectional screw rod 701. Through the threaded connection of the threaded blocks 702 and the bidirectional screw rod 701 and the driving of the motor, the synchronous sliding of the two mounting frames 3 can be realized, when the bidirectional screw rod 701 rotates, the two threaded blocks 702 move along the axial direction of the screw rod in opposite directions, thereby driving the two mounting frames 3 to slide on the welding table 1; since the threaded connection has accurate transmission ratio and stability, the sliding assembly 7 can ensure the accuracy and stability of the mounting frame 3 during the sliding process, which helps to reduce the error and shaking during the sliding process, and improve the quality and reliability of the welded joint; by adjusting the rotating speed and direction of the motor, the sliding speed and direction of the mounting frame 3 can be flexibly controlled.

[0025] A plurality of second sliding blocks 12 are fixedly installed on the rotating shaft 602, and the two gear wheels 603 and the mounting frame 3 can slide along the rotating shaft 602 through the plurality of second sliding blocks 12. By firmly installing the assembly on the sliding block and sliding along the rotating shaft 602, the system can provide higher stability.

[0026] The two welding cylinders 5 are provided with a pressing block 13, and the two welding cylinders 5 are threadedly installed with two bolts 14, and the four bolts 14 are rotatably connected with the two pressing blocks 13 through the two welding cylinders 5. Through the pressing effect of the pressing block 13 on the workpiece, the stable position and shape of the workpiece during the welding process can be ensured; this helps to reduce the deformation and error during the welding process, thereby improving the quality and reliability of the welded joint; the combination of the pressing block 13 and the bolt 14 can realize the firm fixing of the workpiece, which helps to prevent the workpiece from moving or tilting during the welding process, thereby enhancing the stability of the welding process.

[0027] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to limit the scope (including claims) of the present application to these examples; under the idea of the present application, the above embodiments or technical features in different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in detail for the sake of brevity.

[0028] The present application is intended to cover all such alternatives, modifications and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications and variations are intended to be encompassed by the appended claims.

Claims

1. A deep processing welding apparatus for aluminum alloys, characterized in that, The utility model provides a welding table, which comprises a welding table (1), a through slot (2) is formed in the left side and the right side of the top of the welding table (1), a mounting frame (3) is arranged on the left side and the right side of the top of the welding table (1), a first sliding block (4) in the shape of a I-shaped beam is fixedly installed at the bottom of the two mounting frames (3), the two first sliding blocks (4) slide in the two through slots (2) respectively, a welding cylinder (5) is rotatably installed on the two mounting frames (3), a rotating assembly (6) and a sliding assembly (7) are fixedly installed on the welding table (1), the two welding cylinders (5) rotate on the two mounting frames (3) through the rotating assembly (6) respectively, the two mounting frames (3) slide along the two through slots (2) through the sliding assembly (7) respectively, a welding platform (8) is fixedly installed at the center of the top of the welding table (1), a welding gun (9) is fixedly installed on the welding table (1), and the welding gun (9) is located directly above the welding platform (8).

2. The aluminum alloy deep drawn welding apparatus of claim 1, wherein, The welding platform (8) is square, through holes (10) are formed in the left end and the right end of the welding platform (8), and a welding port (11) is formed in the top of the welding platform (8).

3. The aluminum alloy deep drawn welding apparatus of claim 2, wherein, The rotating assembly (6) comprises two tooth rings (601) and a rotating shaft (602), the two tooth rings (601) are fixedly installed on the two welding cylinders (5) respectively, the rotating shaft (602) is rotatably installed on the welding table (1), two gears (603) are installed on the rotating shaft (602), the two gears (603) are connected in mesh with the two tooth rings (601) respectively, a first motor (604) is fixedly installed on the welding table (1), and the output end of the first motor (604) is fixedly connected with the rotating shaft (602).

4. The aluminum alloy deep drawn welding apparatus of claim 3, wherein, The sliding assembly (7) comprises a bidirectional screw rod (701), the bidirectional screw rod (701) is rotatably installed on the welding table (1), threaded blocks (702) are fixedly installed on the two mounting frames (3), the two threaded blocks (702) are threadedly installed at the left end and the right end of the bidirectional screw rod (701), a second motor (703) is fixedly installed on the welding table (1), and the output end of the second motor (703) is fixedly connected with the bidirectional screw rod (701).

5. The aluminum alloy deep drawn welding apparatus of claim 4, wherein, A plurality of second sliding blocks (12) are fixedly installed on the rotating shaft (602), and the two gears (603) and the mounting frames (3) can slide along the rotating shaft (602) through the second sliding blocks (12).

6. The aluminum alloy deep drawn welding apparatus of claim 5, wherein, Pressing blocks (13) are arranged in the two welding cylinders (5) respectively, two bolts (14) are threadedly installed on the two welding cylinders (5) respectively, and the four bolts (14) are rotatably connected with the two pressing blocks (13) by penetrating the two welding cylinders (5) respectively.