Copper wire welding machine
By designing a pressing, positioning, and clamping device for the copper wire welding machine, the problem of weak manual welding was solved, and the stability and precision of copper wire welding were improved, thereby enhancing product quality and reliability.
Patent Information
- Application Number
- CN202520058375.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In existing technologies, copper wire welding is performed manually, which can easily lead to problems such as weak welds and poor appearance, affecting product quality and reliability.
A copper wire welding machine was designed, comprising a frame, a jig table, a welding host, a clamping device, a positioning device, a clamping device, and a welding pushing device. These devices ensure the stability and accuracy of the copper wire components during the welding process, and a guide device and a cylinder are used to achieve precise movement and positioning.
It improves the stability and precision of copper wire welding, ensures the strength and reliability of the weld, reduces porosity and cracks in the weld, and improves product quality.
Smart Images
Figure CN223670509U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper wire welding technical field, concretely relates to a copper wire welding machine. BACKGROUND
[0002] In electronic manufacturing, wire and cable production and other industries that need precision copper wire welding, welding operation is needed. At present, welding is generally carried out by manual method. In the manual welding process, the two ends of the copper wire to be welded are placed close to each other, and then the welding machine is used to weld the welding part. Due to human factors, problems such as unstable welding and poor appearance may occur, which seriously affects the quality and reliability of the product. In view of this, the present application is proposed. SUMMARY
[0003] The present application provides a copper wire welding machine to solve the technical problem that in the prior art, welding is carried out by manual method. In the manual welding process, the two ends of the copper wire to be welded are placed close to each other, and then the welding machine is used to weld the welding part. Due to human factors, problems such as unstable welding and poor appearance may occur, which seriously affects the quality and reliability of the product. The above technical purpose of the utility model is achieved by the following technical scheme:
[0004] A copper wire welding machine, comprising a rack, a jig table, a welding host, a pressing device, a positioning device, a clamping device, a welding pushing device and a supporting plate, the jig table is arranged at the middle position inside the rack, the welding host is arranged in the rack, the pressing device, the positioning device, the clamping device, the welding pushing device and the supporting plate are all arranged on the jig table.
[0005] The welding pushing device comprises a guide device, a moving plate, a fixed plate and a first air cylinder, the guide device is arranged on the jig table, the moving plate is slidingly arranged on the guide device, the first air cylinder is arranged on the jig table, the output end of the first air cylinder is connected with the moving plate, and the fixed plate is arranged on the jig table close to the moving plate.
[0006] Preferably, the pressing device comprises a support frame, a second air cylinder and a pressing block, the support frame is arranged on the moving plate and the fixed plate respectively, the second air cylinder is arranged on the support frame, and the pressing block is arranged on the output end of the second air cylinder.
[0007] Preferably, the clamping device comprises a first clamping block, a second clamping block, a fixed block, a guide rod and a spring, the first clamping block and the second clamping block are arranged on the moving plate and the fixed plate respectively, the fixed block is arranged on the moving plate and the fixed plate respectively, the guide rod is arranged on the two fixed blocks respectively, the second clamping block is arranged on the guide rod, the spring is sleeved on the guide rod, and the limiting rod is arranged on the two first clamping blocks and the two second clamping blocks respectively.
[0008] Preferably, the positioning device comprises a first sliding rail, a first sliding block, a third air cylinder and a center positioning plate, the first sliding rail is arranged on the jig table, the first sliding block is slidingly arranged on the first sliding rail, the third air cylinder is arranged on the first sliding block, and the center positioning plate is arranged on the output end of the third air cylinder.
[0009] Preferably, the side of the rack is provided with a light curtain.
[0010] Preferably, the side of the rack is provided with a display screen.
[0011] Compared with the prior art, the beneficial effects of the utility model include:
[0012] Through the design of the reasonable pressing device, the positioning device and the clamping device, the stability and accuracy of the copper wire component in the welding process are ensured, the pressing device can firmly press the copper wire component on the jig table, and displacement in the welding process is prevented; the positioning device can accurately align the copper wire component, and ensure that it is located at the best position for welding; and the clamping device can further fix the copper wire component, and improve the precision and reliability of welding.
[0013] The welding pushing device adopts the cooperation mode of the guide device and the air cylinder, realizes the accurate movement and positioning of the copper wire component, and through the adjustment of the output strength and movement speed of the air cylinder, the movement distance and speed of the copper wire component can be accurately controlled, so that different welding requirements can be met. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural schematic view of the utility model;
[0015] Figure 2 It is a structural schematic view of part of the utility model;
[0016] Figure 3 It is a structural schematic view of the positioning device of the utility model;
[0017] Figure 4 It is a structural schematic view of the clamping device of the utility model;
[0018] Figure 5 It is a structural schematic view of the pressing device of the utility model.
[0019] In the figure: 1, rack; 2, jig table; 3, welding main machine; 4, supporting plate; 5, guide device; 6, moving plate; 7, fixed plate; 8, first air cylinder; 9, support frame; 10, second air cylinder; 11, pressing block; 12, first clamping block; 13, second clamping block; 14, fixed block; 15, guide rod; 151, limiting rod; 16, spring; 17, first sliding rail; 18, first sliding block; 19, third air cylinder; 20, center positioning plate; 21, light curtain; 22, display screen. DETAILED DESCRIPTION
[0020] In the description of the present application, it should be pointed out that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present application, it should be pointed out that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0022] In order to make the purpose, technical scheme and advantages of the present application more clear and clear, the present application will be further described in detail below with reference to the specific embodiments and the accompanying drawings. It should be understood that these descriptions are only exemplary and do not limit the scope of the present application. In addition, in the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the present application.
[0023] Please refer to the accompanying drawings Figures 1-5 A copper wire welding machine, comprising a rack, a jig table, a welding main machine, a pressing device, a positioning device, a clamping device, a welding pushing device and a supporting plate, the jig table is arranged in the middle position inside the rack, the welding main machine is arranged in the rack, the pressing device, the positioning device, the clamping device, the welding pushing device and the supporting plate are all arranged on the jig table;
[0024] The welding pushing device comprises a guide device, a moving plate, a fixed plate and a first cylinder, the guide device is arranged on the jig table, the moving plate is slidingly arranged on the guide device, the first cylinder is arranged on the jig table, the output end of the first cylinder is connected with the moving plate, and the fixed plate is arranged on the jig table at a position close to the moving plate.
[0025] With the above technical scheme, the rack serves as the support structure of the entire welding machine, ensuring stable installation and operation of all components, the jig table is located in the middle of the rack and is used to carry the copper wire component to be welded, which is the core area of the welding operation, the welding main machine is responsible for generating the heat or energy required for welding, and the copper wire is welded together through a specific method (such as laser or resistance welding), the pressing device, the positioning device and the clamping device jointly ensure the stability and accuracy of the copper wire component during the welding process, the welding pushing device is used to move or position the copper wire component for accurate welding, and the supporting plate assists in supporting the copper wire component for convenient operation.
[0026] The guide device provides a sliding track for the moving plate, ensuring linear movement of the moving plate during the welding process, the moving plate slides on the guide device, and the first cylinder is used to push the moving plate to realize accurate movement of the copper wire component, the fixed plate serves as a reference point of the moving plate and keeps the position stable, and the fixed plate cooperates with the moving plate to complete the welding operation, the first cylinder provides power to push the moving plate to slide along the guide device, so as to adjust the position of the copper wire component.
[0027] The copper wire to be welded is placed on the supporting plate and the clamping device, and the positioning device is used for cooperation, so that the two ends of the copper wire to be welded are respectively aligned by the positioning device, facilitating accurate welding of the subsequent welding main machine, during welding, the upper position of the copper wire is pressed and limited by the pressing device, so as to avoid deviation of the copper wire, at the same time, the positioning device moves away from the copper wire to be welded, and then the welding pushing device pushes the moving plate to slide along the guide device, so as to ensure that the weld in the copper wire is closely attached, reduce the pores and cracks in the weld, and thus improve the firmness and reliability of the weld.
[0028] In detail, the guide device comprises a sliding rail and a sliding block, which are prior art and will not be described in detail here.
[0029] In some embodiments, the pressing device comprises a support frame, a second cylinder and a pressing block, the support frame is arranged on the moving plate and the fixed plate respectively, the second cylinder is arranged on the support frame, and the pressing block is arranged on the output end of the second cylinder.
[0030] With the above technical scheme, the support frame is installed on the moving plate and the fixed plate to provide an installation basis for the second cylinder, the second cylinder pushes the pressing block to move downward, so as to firmly press the copper wire component on the jig table, preventing displacement during the welding process, and the pressing block directly contacts and presses the copper wire component, ensuring that the copper wire component is stable and immovable.
[0031] In some embodiments, the clamping device comprises a first clamping block, a second clamping block, a fixed block, a guide rod and a spring, the first clamping block and the second clamping block are respectively arranged on the moving plate and the fixed plate, the fixed block is respectively arranged on the moving plate and the fixed plate, the guide rod is arranged on the two fixed blocks, the second clamping block is arranged on the guide rod, the spring is sleeved on the guide rod, and the limiting rod is arranged on the two first clamping blocks and the two second clamping blocks.
[0032] By adopting the above technical scheme, the first clamping block and the second clamping block are respectively installed on the moving plate and the fixed plate, and the copper wire component is clamped through opposite movement, the fixed block provides a mounting point for the guide rod, ensures stable movement of the first clamping block and the second clamping block, the guide rod guides linear movement of the second clamping block, ensures accuracy of clamping, the spring provides elastic force, and the second clamping block can be quickly reset when loosened, and the limiting rod limits the movement range of the clamping block, preventing damage to the copper wire component due to excessive clamping.
[0033] In some embodiments, the positioning device comprises a first sliding rail, a first sliding block, a third air cylinder and a center positioning plate, the first sliding rail is arranged on the jig table, the first sliding block is slidingly arranged on the first sliding rail, the third air cylinder is arranged on the first sliding block, and the center positioning plate is arranged on the output end of the third air cylinder. The first sliding rail and the first sliding block provide a sliding track for the center positioning plate, enabling it to move in a specific direction, the third air cylinder pushes the center positioning plate to move to a designated position, accurately aligning the copper wire component, and the center positioning plate directly contacts and positions the copper wire component, ensuring that it is in the best position for welding.
[0034] In some embodiments, the side of the rack is provided with a light curtain. The light curtain is installed on the side of the rack and detects the approach of personnel or objects by emitting and receiving light. Once an obstacle is detected, the light curtain will immediately send a signal to stop the operation of the welding machine, preventing accidental injury.
[0035] In some embodiments, the side of the rack is provided with a display screen. The display screen is installed on the side of the rack and is used to display the status information, operation guide, fault alarm and the like of the welding machine. The operator can understand the running condition of the welding machine through the display screen and make corresponding operation or adjustment.
[0036] It should be understood that the above specific embodiments of the utility model are only used for illustrative or explanatory purposes of the principle of the utility model, and do not constitute a limitation on the utility model. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the utility model shall be included in the protection scope of the utility model. In addition, the appended claims of the utility model are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.
Claims
1. A copper wire welding machine, characterized in that, The machine includes a frame, a jig table, a welding host, a clamping device, a positioning device, a clamping device, a welding pushing device, and a tray. The jig table is located in the middle of the machine frame, the welding host is located inside the machine frame, and the clamping device, the positioning device, the clamping device, the welding pushing device, and the tray are all located on the jig table. The welding pushing device includes a guide device, a moving plate, a fixed plate, and a first cylinder. The guide device is disposed on the jig table, the moving plate is slidably disposed on the guide device, the first cylinder is disposed on the jig table, the output end of the first cylinder is connected to the moving plate, and the fixed plate is disposed on the jig table near the moving plate.
2. The copper wire welding machine according to claim 1, characterized in that, The clamping device includes a support frame, a second cylinder, and a clamping block. The support frame is respectively disposed on the movable plate and the fixed plate. The second cylinder is disposed on the support frame, and the clamping block is disposed on the output end of the second cylinder.
3. A copper wire welding machine according to claim 1, characterized in that, The clamping device includes a first clamping block, a second clamping block, a fixed block, a guide rod, a limiting rod, and a spring. The first clamping block and the second clamping block are respectively disposed on the moving plate and the fixed plate. The fixed blocks are respectively disposed on the moving plate and the fixed plate. The guide rods are respectively disposed on the two fixed blocks. The second clamping block is disposed on the guide rod. The spring is sleeved on the guide rod. The limiting rods are respectively disposed on the two first clamping blocks and the two second clamping blocks.
4. A copper wire welding machine according to claim 1, characterized in that, The positioning device includes a first slide rail, a first slider, a third cylinder, and a central positioning plate. The first slide rail is disposed on the jig table, the first slider is slidably disposed on the first slide rail, the third cylinder is disposed on the first slider, and the central positioning plate is disposed on the output end of the third cylinder.
5. A copper wire welding machine according to claim 1, characterized in that, The rack is equipped with a light curtain on its side.
6. A copper wire welding machine according to claim 1, characterized in that, The rack has a display screen on its side.