Reinforcement cage binding, welding and positioning device

Abstract

The utility model relates to the technical field of reinforcement cage welding, in particular to a reinforcement cage binding, welding and positioning device which can automatically rotate a reinforcement cage in the process of welding the reinforcement cage, facilitates welding of the reinforcement cage by workers, reduces labor intensity, and is convenient to use and high in practicability. Comprising a baseplate; the device further comprises a supporting mechanism and a rotating mechanism, the supporting mechanism and the rotating mechanism are both installed on the bottom plate, the supporting mechanism has the supporting and fixing functions, and the rotating mechanism has the rotating function.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of steel reinforcement cage welding, in particular to a steel reinforcement cage binding and welding positioning device. BACKGROUND

[0002] Steel reinforcement cage is formed by binding and welding of a certain number of main reinforcement and winding reinforcement, forming a cage structure. It is usually used in pile foundation, bridge, high-rise building and other construction projects to enhance the tensile strength and stability of concrete structure; during the production process, after the binding of the steel reinforcement cage is completed, the staff needs to hold the welding machine to fix and weld the connecting part of the main reinforcement and winding reinforcement, thereby improving the firmness of the steel reinforcement cage; in the prior art, the utility model patent with the patent application number 202320561283.1 discloses a movable steel reinforcement cage welding platform, which is mainly composed of a steel reinforcement cage jig, a steel positioning slot and an outer fixed platform; when welding the steel reinforcement cage, first fix the steel reinforcement cage in the positioning slot, and then the staff can weld the steel reinforcement cage; the inventor believes that the following problems exist in the use process: since each intersection point of the main reinforcement and winding reinforcement on the steel reinforcement cage needs to be welded in the circumferential direction, the device in the above prior art cannot rotate and move the steel reinforcement cage as needed, so the staff still needs to rotate the steel reinforcement cage manually when welding, so that each part of the steel reinforcement cage in the circumferential direction is rotated to the side close to the staff for welding; relying on manual rotation of the steel reinforcement cage not only has high labor intensity, but also is inconvenient. CONTENT OF THE UTILITY MODEL

[0003] To solve the above technical problems, the utility model provides a steel reinforcement cage binding and welding positioning device which can automatically rotate the steel reinforcement cage during welding, thereby facilitating the staff to weld the steel reinforcement cage, reducing labor intensity, being convenient to use and having high practicality.

[0004] The steel reinforcement cage binding and welding positioning device of the utility model, including the bottom plate, further including the support mechanism and the rotating mechanism, the support mechanism and the rotating mechanism are all installed on the bottom plate, the support mechanism has the function of supporting and fixing, and the rotating mechanism has the function of rotating; when welding the bound steel reinforcement cage, place the steel reinforcement cage on the support mechanism, then the staff holds the welding gun and welds the intersection point of the main reinforcement and winding reinforcement on the steel reinforcement cage; when the staff finishes welding the side of the steel reinforcement cage close to the staff, rotate the steel reinforcement cage through the rotating mechanism, so that the un-welded part of the steel reinforcement cage is rotated to the side close to the staff for welding; during the welding process of the steel reinforcement cage, the steel reinforcement cage can be automatically rotated, thereby facilitating the staff to weld the steel reinforcement cage, reducing labor intensity, being convenient to use and having high practicality.

[0005] Preferably, the rotating mechanism comprises two sets of supporting plates, two sets of supporting rollers and a driving mechanism, the two sets of supporting plates are fixedly installed at the front and rear portions of the bottom plate respectively, the two sets of supporting rollers are rotatably installed at the upper portions of the two sets of supporting plates respectively, the driving mechanism is installed on the bottom plate and one of the two sets of supporting rollers, and the driving mechanism is used to drive the supporting rollers to rotate; when the reinforcement cage needs to be rotated, the supporting mechanism is separated from the reinforcement cage, the reinforcement cage falls onto the two sets of supporting rollers, then the driving mechanism is turned on, the driving mechanism drives one of the two sets of supporting rollers to rotate, the supporting rollers drive the reinforcement cage to rotate, the part of the reinforcement cage that needs to be welded is rotated to the side close to the worker, then the supporting rollers stop rotating, and the reinforcement cage is supported and fixed by the supporting mechanism again.

[0006] Preferably, the driving mechanism comprises a driven sprocket, a chain, a driving sprocket, a driving shaft and a driving motor, the driven sprocket is fixedly sleeved on one of the two sets of supporting rollers, the driven sprocket is in transmission connection with the driving sprocket through the chain, the driving sprocket is fixedly installed on the driving shaft, the driving shaft is rotatably installed on the supporting plate, the input end of the driving shaft is connected with the output end of the driving motor, a speed reducer is arranged on the driving motor, and the driving motor is fixedly installed on the bottom plate; when the supporting rollers need to be rotated, the driving motor is turned on, the driving motor drives the driving sprocket to rotate through the driving shaft, the driving sprocket drives the driven sprocket to rotate through the chain, the driven sprocket drives the supporting rollers to rotate, and then the supporting rollers drive the reinforcement cage to rotate.

[0007] Preferably, the supporting mechanism comprises two sets of lifting mechanisms and two sets of supporting plates, the two sets of supporting plates are installed on the two sets of lifting mechanisms respectively, the two sets of lifting mechanisms are installed at the left and right portions of the bottom plate respectively, and the lifting mechanisms are used to lift the supporting plates; when the left and right portions of the reinforcement cage are placed on the two sets of supporting plates respectively, the two sets of supporting plates are lowered by the lifting mechanisms when the reinforcement cage needs to be rotated, the two sets of supporting plates are lowered below the two sets of supporting rollers, and then the reinforcement cage falls onto the two sets of supporting rollers, the two sets of supporting plates are lifted again when the reinforcement cage is rotated to a proper angle, and the two sets of supporting plates lift the reinforcement cage on the two sets of supporting rollers.

[0008] Preferably, the lifting mechanism comprises a base, a hydraulic cylinder and a push rod, the base is fixedly installed at the upper end of the bottom plate, the hydraulic cylinder is fixedly installed at the upper end of the base, the output end of the hydraulic cylinder is provided with the push rod, and the supporting plate is fixedly installed at the upper end of the push rod; when the height of the supporting plate needs to be adjusted, the hydraulic cylinder is turned on, and the hydraulic cylinder drives the push rod to adjust the height of the supporting plate; the height of the supporting plate is conveniently adjusted.

[0009] Preferably, the upper end of the supporting plate is provided with an electromagnet; when the reinforcement cage is supported by the supporting plate, the electromagnet on the supporting plate is turned on to adsorb and fix the reinforcement cage, and the stability of the reinforcement cage during use is improved.

[0010] Preferably, the surface of the supporting roller is a sanding surface; through the above arrangement, when the supporting roller rotates the reinforcement cage, since the surface of the reinforcement cage is a sanding surface, the friction between the supporting roller and the reinforcement cage is improved, and the rotation of the reinforcement cage is facilitated.

[0011] Compared with the prior art, the utility model has the advantages that in the process of welding the reinforcement cage, the reinforcement cage can be automatically rotated, the welding of the reinforcement cage by the staff is facilitated, the labor intensity is reduced, the utility model is convenient to use and has high practicality. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 is the first axonometric structural schematic diagram of the utility model;

[0013] Figure 2 is the second axonometric structural schematic diagram of the utility model;

[0014] Figure 3 is the structural schematic diagram of the rotating mechanism;

[0015] Figure 4 is Figure 1 the structure schematic diagram of the part A in the enlarged view.

[0016] Mark in the drawing: 1, bottom plate; 2, support plate; 3, supporting roller; 4, driven sprocket; 5, chain; 6, drive sprocket; 7, drive shaft; 8, drive motor; 9, supporting plate; 10, base; 11, hydraulic cylinder; 12, push rod; 13, reinforcement cage. DETAILED DESCRIPTION

[0017] In order to facilitate understanding of the utility model, the utility model will be more fully described below with reference to the relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0018] Example 1

[0019] As Figures 1 to 4The reinforcing cage binding and welding positioning device has the advantages that the reinforcing cage 13 can be automatically rotated during the welding process, the welding of the reinforcing cage 13 by the worker is facilitated, the labor intensity is reduced, the use is convenient, and the practicality is high.

[0020] As Figure 1 And Figure 3 The rotating mechanism comprises two groups of support plates 2, two groups of supporting rollers 3 and a driving mechanism, the two groups of support plates 2 are fixedly installed at the front and rear portions of the bottom plate 1 respectively, the two groups of supporting rollers 3 are rotatably installed at the upper portions of the two groups of support plates 2 respectively, the driving mechanism is installed on the bottom plate 1 and one group of supporting rollers 3, and the driving mechanism is used for driving the supporting rollers 3 to rotate.

[0021] The driving mechanism comprises a driven sprocket 4, a chain 5, a driving sprocket 6, a driving shaft 7 and a driving motor 8, the driven sprocket 4 is fixedly sleeved on one group of supporting rollers 3, the driven sprocket 4 is in transmission connection with the driving sprocket 6 through the chain 5, the driving sprocket 6 is fixedly installed on the driving shaft 7, the driving shaft 7 is rotatably installed on the support plate 2, the input end of the driving shaft 7 is connected with the output end of the driving motor 8, a speed reducer is arranged on the driving motor 8, and the driving motor 8 is fixedly installed on the bottom plate 1.

[0022] As Figure 1The supporting mechanism comprises two groups of lifting mechanisms and two groups of supporting plates 9, the two groups of supporting plates 9 are respectively installed on the two groups of lifting mechanisms, the two groups of lifting mechanisms are respectively installed on the left and right parts of the bottom plate 1, and the lifting mechanisms are used for lifting the supporting plates 9; when the left and right parts of the reinforcement cage 13 are respectively placed on the two groups of supporting plates 9 for supporting, when the reinforcement cage 13 rotates, the two groups of supporting plates 9 are lowered through the lifting mechanisms, the two groups of supporting plates 9 are lowered below the two groups of supporting rollers 3, and then the reinforcement cage 13 falls on the two groups of supporting rollers 3; when the reinforcement cage 13 rotates to a proper angle, the two groups of supporting plates 9 are lifted again, and the two groups of supporting plates 9 lift the reinforcement cage 13 on the two groups of supporting rollers 3, so that the reinforcement cage 13 is fixed conveniently. The surface of the supporting roller 3 is a frosted surface.

[0023] Embodiment 2

[0024] On the basis of the embodiment 1, the upper end of the supporting plate 9 is provided with an electromagnet; when the reinforcement cage 13 is supported through the supporting plate 9, the electromagnet on the supporting plate 9 is turned on to adsorb and fix the reinforcement cage 13, so that the stability of the reinforcement cage 13 in the use process is improved.

[0025] The driven sprocket 4, the supporting plate 9 and the hydraulic cylinder 11 of the reinforcement cage binding and welding positioning device are all purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the technical personnel in the field paying creative labor.

[0026] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, without departing from the technical principle of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection range of the utility model.

Claims

1. A reinforcement cage tying and welding positioning device comprising a base plate (1); characterized in that, The support mechanism and the rotating mechanism are both mounted on the bottom plate (1), the support mechanism has the function of supporting and fixing, and the rotating mechanism has the function of rotating; The rotating mechanism comprises two groups of support plates (2), two groups of support rollers (3) and a driving mechanism, the two groups of support plates (2) are fixedly installed on the front and rear parts of the bottom plate (1), the two groups of support rollers (3) are rotatably installed on the upper parts of the two groups of support plates (2), and the driving mechanism is installed on the bottom plate (1) and one of the two groups of support rollers (3) and is used to drive the support roller (3) to rotate. The driving mechanism comprises a driven sprocket (4), a chain (5), a driving sprocket (6), a driving shaft (7) and a driving motor (8), the driven sprocket (4) is fixedly sleeved on one of the two groups of support rollers (3), the driven sprocket (4) is in transmission connection with the driving sprocket (6) through the chain (5), the driving sprocket (6) is fixedly installed on the driving shaft (7), the driving shaft (7) is rotatably installed on the support plate (2), the input end of the driving shaft (7) is connected with the output end of the driving motor (8), the driving motor (8) is provided with a speed reducer, and the driving motor (8) is fixedly installed on the bottom plate (1).

2. A reinforcing cage tying and welding positioning device as claimed in claim 1, characterised in that, The support mechanism comprises two groups of lifting mechanisms and two groups of supporting plates (9), the two groups of supporting plates (9) are installed on the two groups of lifting mechanisms respectively, the two groups of lifting mechanisms are installed on the left and right parts of the bottom plate (1) respectively, and the lifting mechanism is used to lift the supporting plate (9).

3. A reinforcing cage tying and welding positioning device as claimed in claim 2, characterised in that, The lifting mechanism comprises a base (10), a hydraulic cylinder (11) and a push rod (12), the base (10) is fixedly installed on the upper end of the bottom plate (1), the hydraulic cylinder (11) is fixedly installed on the upper end of the base (10), the output end of the hydraulic cylinder (11) is provided with the push rod (12), and the supporting plate (9) is fixedly installed on the upper end of the push rod (12).

4. A reinforcing cage tying and welding positioning device as claimed in claim 3, characterised in that, The upper end of the supporting plate (9) is provided with an electromagnet.

5. A reinforcing cage tying and welding positioning device as claimed in claim 1, characterized in that, The surface of the support roller (3) is a frosted surface.

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