Bearing cap clamping mechanism
The clamping plate and pressure block structure driven by hydraulic cylinders solve the problem of insufficient clamping force of traditional bearing cover fixtures, realize efficient and stable bearing cover processing, and reduce costs and labor intensity.
Patent Information
- Application Number
- CN202423077288.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Traditional bearing cover machining fixtures have limited clamping force, resulting in low machining efficiency and difficulty in ensuring accuracy. Furthermore, the need for customized fixtures increases costs.
The clamping plate and pressure block are driven by hydraulic cylinders. The clamping plate and the fixed structure work together to provide a large clamping force. The stability is enhanced by the first and second pressing mechanisms, which can accommodate bearing covers of different sizes and materials.
This improved the machining accuracy and stability of the bearing cap, reduced production costs, shortened the machining cycle, reduced the frequency of fixture replacement, and improved operational efficiency and product quality.
Smart Images

Figure CN223670698U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical manufacturing technical field especially relates to a bearing cover clamping mechanism. BACKGROUND
[0002] The automobile manufacturing industry is a highly precise and complex industry, where the manufacturing and assembly of each component require extremely high precision and quality control. Bearings, as key components in the automobile transmission system, directly affect the power transmission efficiency and reliability of the entire vehicle. In the production process of bearings, the machining and installation of bearing covers are a crucial link. Traditional bearing cover machining usually requires the use of multiple fixtures for fixation and machining, which not only increases production costs but also results in low machining efficiency and difficulty in ensuring machining precision.
[0003] The prior art CN112025363A discloses a bearing cover multi-piece machining fixture clamp, which includes a support plate, a rotating mechanism is arranged below the support plate, a clamping mechanism is symmetrically arranged above the support plate, the clamping mechanism includes two support seats, an adjusting mechanism is commonly arranged below the two support seats, a tooth ring is vertically rotatably connected to one end of the support seat away from the support plate, and four gears rotatably connected with the support seat are vertically meshed at equal distances inside the tooth ring with the tooth ring as the center. The present application sets a clamping mechanism, which, under the cooperation of the adjusting mechanism, facilitates clamping of bearing covers of different models, making the device more widely applicable, improving work efficiency, avoiding waste of resources, and reducing the cost of machining without the need for custom-made fixtures.
[0004] However, the clamp adjusts the adjusting mechanism by driving the gear with the tooth ring, which limits the clamping force of the bearing cover, restricting the application range of the clamp. UTILITY MODEL CONTENTS
[0005] To overcome the problems in the related art, the utility model aims to provide a bearing cover clamping mechanism that can fix the bearing cover in the clamping position through the clamping plate and firmly fix the bearing cover with the action of the pressing mechanism, and directly drive the movement of the clamping plate through the driving device to provide greater clamping force and expand the application range of the device.
[0006] A bearing cover clamping mechanism includes a main body, a plurality of clamping positions are arranged in the main body, the clamping position includes a fixed structure and a clamping plate, a first driving device is arranged on one side of the clamping plate, the output end of the first driving device is fixedly connected with the clamping plate, and the first driving device drives the clamping plate to approach or move away from the fixed structure.
[0007] The side of the clamping position is also provided with a first pressing mechanism, which comprises a first pressing block and a first pressing driving element, the first pressing driving element is fixed in the main body, the first pressing block is arranged at the output end of the first pressing driving element, and the first pressing driving element drives the first pressing block to move up and down above the clamping position.
[0008] The fixing structure of the clamping mechanism is fixed on the main body frame as a reference surface for clamping. One side of the clamping plate is provided with a first driving device, which can be a hydraulic cylinder or a pneumatic cylinder, and the output end is fixedly connected with the clamping plate. Through the extension and retraction movement of the first driving device, the clamping plate can be driven to approach or move away from the fixed structure, so as to realize the clamping or releasing of the bearing cover. The first pressing block is arranged at the output end of the first pressing driving element, and through the extension and retraction movement of the first pressing driving element, the first pressing block can be driven to move up and down above the clamping position, so as to exert a pressing force on the bearing cover and ensure that the bearing cover is firmly fixed in the clamping position. The use method of the clamping mechanism is as follows:
[0009] Place the bearing cover to be processed between the fixed structure of the clamping position and the clamping plate.
[0010] Start the first driving device to drive the clamping plate to approach the fixed structure until the clamping plate is in close contact with the bearing cover and exerts sufficient clamping force.
[0011] While the clamping plate clamps the bearing cover, start the first first pressing driving element to drive the first pressing block to move downward and exert additional pressing force on the bearing cover.
[0012] By adjusting the output force of the first pressing driving element, adaptive pressing and fixing of bearing covers of different sizes and materials can be realized.
[0013] The clamping mechanism can provide a large clamping force through the cooperation of the clamping plate and the fixed structure and the driving of the first driving device, so as to ensure that the bearing cover does not loosen or shift during the machining process. At the same time, the existence of the first pressing mechanism further enhances the stability of clamping, so that the bearing cover is more firmly fixed in the clamping position during the machining process. The clamping mechanism can adapt to the machining requirements of bearing covers of different sizes and types, improve the universality and flexibility of the clamping mechanism, and also reduce the production cost and the frequency of replacing the clamp. In addition, the clamping mechanism is easy to operate and can quickly realize the clamping and pressing of the bearing cover. This helps to shorten the machining cycle, improve the production efficiency, and reduce the labor intensity of the operator.
[0014] In the preferred technical scheme of the utility model, the first driving device is a hydraulic oil cylinder, the hydraulic oil cylinder is fixed on the main body, and the piston rod of the hydraulic oil cylinder is fixedly connected with the clamping plate.
[0015] The hydraulic oil cylinder is used as a driving device, which can provide stable driving force and large clamping force, thereby ensuring that the bearing cover is not loosened or displaced due to uneven force or insufficient clamping force during machining, and improving machining precision and product quality.
[0016] In the preferable technical scheme of the utility model, the first lower pressing driving part is arranged at the edge of the clamping position, and the bottom of the first pressing block is fixedly connected with the output end of the first lower pressing driving part.
[0017] The bottom of the first pressing block is provided with a first pressing surface, and the first pressing surface is arranged in an arc shape.
[0018] The pressing surface is arranged in an arc shape and matches the outer contour of the bearing cover, so that uniform pressing force is ensured, and damage to the bearing cover is avoided.
[0019] During use, the bearing cover to be machined is placed between the fixed structure and the clamping plate of the clamping position. The hydraulic oil cylinder (first driving device) is started to drive the clamping plate to move close to the fixed structure and clamp the bearing cover. At the same time, the first lower pressing driving part is started to drive the first pressing block to move downward, and the arc-shaped pressing surface at the bottom of the first pressing block is in contact with the top of the bearing cover and applies downward pressure. After machining is completed, the first lower pressing driving part is controlled to drive the first pressing block to move upward, and the downward pressure on the bearing cover is released. Then, the piston rod of the hydraulic oil cylinder is controlled to retract, the clamping plate is driven to move away from the fixed structure, and the bearing cover is released.
[0020] In the preferable technical scheme of the utility model, a second lower pressing mechanism is further arranged between the two adjacent clamping positions, the second lower pressing mechanism comprises a second lower pressing driving part and a second pressing block, the second lower pressing driving part is fixed in the main body, and the second pressing block is arranged at the output end of the second lower pressing driving part.
[0021] The second pressing block is provided with a second pressing surface, and the two second pressing surfaces are located above the two adjacent clamping positions.
[0022] The shape and size of the second pressing surface are designed according to the contour of the bearing cover, so that uniform stress can be applied during the pressing process. The second lower pressing mechanism is added on the basis of the first lower pressing mechanism, which provides additional stable support and pressing force for the two adjacent bearing covers, and helps to reduce deformation and errors during machining, and improve machining precision. The presence of the second lower pressing mechanism enhances the stability of the entire clamping mechanism, so that external interference and vibration can be better resisted during machining, and the stability and reliability of the machining process are improved.
[0023] During use, the bearing cover to be machined is placed between the fixed structure and the clamping plate of the clamping position.
[0024] The hydraulic cylinder (first driving device) is started to drive the clamping plate to move close to the fixed structure and clamp the bearing cover.
[0025] Meanwhile, the first and second pressing driving members are started to drive the first and second pressing blocks to move downward, respectively.
[0026] The arc-shaped pressing surface of the first pressing block contacts the top of the bearing cover and applies downward pressure, and the two pressing surfaces of the second pressing block act on the upper sides of the two adjacent bearing covers, respectively, to provide additional stable support and pressing force.
[0027] Then, the piston rod of the hydraulic cylinder is controlled to retract, the clamping plate is driven to move away from the fixed structure, and the bearing cover is released.
[0028] In the preferred technical scheme of the utility model, the first pressing surface or the second pressing surface is provided with a buffer pad.
[0029] By providing the buffer pad on the first and second pressing surfaces, the surface of the bearing cover is effectively protected, and scratches or indentations that may occur during clamping and pressing are prevented, thereby improving the surface quality of the product.
[0030] In the preferred technical scheme of the utility model, the centering structure is provided with two centering driving members on one side of each clamping position, and the two centering driving members are symmetrically arranged about the center point of the clamping position.
[0031] Each centering structure comprises a centering driving member and a shifting member, the centering driving member is arranged on one side of the clamping position, the shifting member is arranged on the output end of the centering driving member, and the centering driving member drives the shifting member to rotate.
[0032] The centering structure is provided with two centering driving members on one side of each clamping position, and the two centering driving members are symmetrically arranged about the center point of the clamping position. This arrangement ensures that the forces on both sides of the clamping position are balanced, which helps to achieve more accurate centering alignment. When the centering driving member is started, it will drive the shifting member to rotate around its axis. Since the two centering structures are symmetrically arranged about the center point of the clamping position, their rotation will work together to align the clamping position and the bearing cover (or other clamped objects) on it to the center position.
[0033] Through the rotation adjustment of the centering structure, it can be ensured that the bearing cover always remains in the center position during clamping, thereby improving the accuracy and stability of clamping. This is crucial for subsequent machining operations and helps to reduce machining errors and improve product quality.
[0034] In the preferable technical scheme of the utility model, the fixed structure includes first positioning structure, first positioning structure sets up two, two first positioning structure sets up in one side of the clamping position, and opposite setting with the central structure,
[0035] The first positioning structure includes a positioning base and a first positioning head, the positioning base is fixed in the main body, the first positioning head is fixed on the positioning base, and the first positioning head is arranged towards the clamping position.
[0036] The first positioning head is fixed on the positioning base and is arranged towards the clamping position, and is used for contacting and positioning the specific part of the bearing cover (or other clamped object). When the bearing cover (or other clamped object) is placed on the clamping position, the position of the first positioning head matches the positioning hole or positioning surface of the bearing cover, so that accurate positioning of the bearing cover is realized. In the clamping process, the first positioning structure and the central structure jointly act on the bearing cover and firmly fix the bearing cover on the clamping position. The first positioning head enhances the stability of clamping by limiting the movement of the bearing cover in a specific direction. The shape and size of the first positioning head can be customized according to the positioning requirements of different bearing covers (or other clamped objects), thereby improving the adaptability and flexibility of the clamping mechanism.
[0037] In the preferable technical scheme of the utility model, the airtightness detection system further includes a detection base and a detection head, the detection base is arranged on one side of the clamping position, the detection head is fixed in the detection base, the detection base is externally connected with a gas supply structure, and the detection head is in communication with the gas supply structure.
[0038] Airtightness detection and hydraulic clamping are carried out simultaneously. After the workpiece is placed, the worker presses the knob, at which time the gas supply structure transports gas, so that the gas reaches the detection base on the gas path of the detection base. A small hole is formed in the detection head for airtightness detection. During detection, the PLC control of the clamping mechanism is used to determine whether the air pressure leakage value on the detection head exceeds the preset value. If the preset value is exceeded, the PLC control system will alarm, prompting the operator that the bearing cover is not clamped well. When the preset value is not exceeded, the clamping mechanism operates normally, thereby achieving the effect of airtightness detection. The airtightness detection system can determine whether the bearing cover is in place and whether clamping is correct, and has a certain foolproof function.
[0039] In the preferable technical scheme of the utility model, the second positioning structure further includes a second positioning drive and a second positioning head, the second positioning drive is arranged below the clamping position, the second positioning head is fixed on the output end of the second positioning drive, and the second positioning drive drives the second positioning head to ascend and descend.
[0040] The introduction of the second positioning structure enables the device to achieve more accurate positioning when clamping an object. By controlling the lifting of the second positioning head, the second positioning head can be made to enter or leave the clamping position. The second positioning structure interacts with the first positioning structure to achieve comprehensive positioning of the workpiece.
[0041] In the preferred technical scheme of the utility model, the second positioning head is provided with an air tightness detection port, and the air tightness detection port is arranged towards the clamping position.
[0042] The working principle of the air tightness detection port is similar to that of the detection head, and both are used to supply air to the air tightness detection port to determine whether the workpiece is clamped in place.
[0043] The utility model discloses the beneficial effects are:
[0044] The utility model provides a bearing cover clamping mechanism, a plurality of clamping positions are provided in the main part of the clamping mechanism, and the clamping position includes fixed structure and clamping plate, one side of clamping plate is provided with first drive arrangement, and the output end of first drive arrangement is fixedly connected with clamping plate, and first drive arrangement drives clamping plate to be close to or away from fixed structure. One side of the clamping position is also provided with first down -pressing mechanism, and the first down -pressing mechanism includes first pressing block and first down -pressing drive piece, and first down -pressing drive piece is fixed in the main part, and first pressing block is arranged at the output end of first down -pressing drive piece, and first down -pressing drive piece drives first pressing block to move up and down above the clamping position. The fixed structure of the clamping mechanism is fixed on the main frame and is used as the reference surface of clamping. One side of the clamping plate is provided with the first drive arrangement, and the drive arrangement can be a hydraulic cylinder or a pneumatic cylinder, and the output end is fixedly connected with the clamping plate. Through the telescopic movement of the first drive arrangement, the clamping plate can be driven to be close to or away from the fixed structure, so that the bearing cover is clamped or released. First pressing block is arranged at the output end of first down -pressing drive piece, and through the telescopic movement of first down -pressing drive piece, first pressing block can be driven to move up and down above the clamping position, so as to exert the down -pressing force on the bearing cover, and ensure that the bearing cover is firmly fixed in the clamping position. The clamping mechanism can provide greater clamping force through the cooperation of the clamping plate and the fixed structure and the driving of the first drive arrangement, and ensure that the bearing cover does not loosen or shift during the machining process. At the same time, the existence of the first down -pressing mechanism further enhances the stability of clamping, so that the bearing cover is more firmly fixed in the clamping position during the machining process. The clamping mechanism can adapt to the machining requirements of bearing covers of different sizes and models, improve the universality and flexibility of the clamping mechanism, and also reduce the production cost and the frequency of replacing the clamp. BRIEF DESCRIPTION OF DRAWINGS
[0045] Figure 1 It is the first perspective view of the bearing cover clamping mechanism provided in the embodiment of the utility model;
[0046] Figure 2is the second perspective view of the bearing cover clamping mechanism provided in the embodiment of the utility model;
[0047] Figure 3 is the schematic view of the second pressing mechanism provided in the embodiment of the utility model;
[0048] Figure 4 is the schematic view of the partial structure of the bearing cover clamping mechanism provided in the embodiment of the utility model;
[0049] Figure 5 is Figure 4 the local enlarged view of A in the middle.
[0050] Reference signs:
[0051] 1, main body;21, first driving device;22, clamping plate;3, centering structure;31, centering driving part;32, shifting part;4, second pressing mechanism;41, second pressing driving part;42, second pressing block;5, air tightness detection system;51, detection base;52, detection head;6, first positioning structure;61, positioning base;62, first positioning head;7, third silicon oxide layer;71, first pressing driving part;72, first pressing block;721, first pressing surface;8, control gate polysilicon;81, second positioning driving part;82, second positioning head;821, air tightness detection port;100, clamping position. DETAILED DESCRIPTION
[0052] Preferred embodiments of the present application will be described in more detail with reference to the drawings. Although the preferred embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to convey the scope of the present application to those skilled in the art.
[0053] The prior art discloses a bearing cover multi-piece machining tool clamp, which comprises a supporting plate, a rotating mechanism is arranged below the supporting plate, a clamping mechanism is symmetrically arranged above the supporting plate, the clamping mechanism comprises two supporting seats, an adjusting mechanism is arranged below the two supporting seats, a tooth ring is vertically and rotationally connected to one end of the supporting seat away from the supporting plate, and four gears rotationally connected with the supporting seat are vertically and meshed at equal distances inside the tooth ring with the tooth ring as the center. The clamping mechanism is arranged, and under the cooperation of the adjusting mechanism, different models of bearing covers can be clamped, the application range of the device is wider, the work efficiency is improved, the waste of resources is avoided, the custom-made clamp is not needed during the machining of the bearing cover, and the machining cost is reduced.
[0054] However, the clamp adjusts the adjusting mechanism through the gear ring driving gear, and the clamping force on the bearing cover is limited, which limits the application range of the clamp.
[0055] Based on this, the application provides a bearing cover clamping mechanism.
[0056] Embodiment 1
[0057] As Figures 1-5 shown, the bearing cover clamping mechanism provided by the embodiment includes a main body 1, the main body 1 is provided with a plurality of clamping positions 100, the clamping position 100 includes a fixed structure and a clamping plate 22, one side of the clamping plate 22 is provided with a first driving device 21, the output end of the first driving device 21 is fixedly connected with the clamping plate 22, and the first driving device 21 drives the clamping plate 22 to approach or move away from the fixed structure.
[0058] One side of the clamping position 100 is also provided with a first pressing mechanism, the first pressing mechanism includes a first pressing block 72 and a first pressing driving piece 71, the first pressing driving piece 71 is fixed in the main body 1, and the first pressing block 72 is arranged at the output end of the first pressing driving piece 71. The first pressing driving piece 71 drives the first pressing block 72 to move up and down above the clamping position 100.
[0059] The fixed structure of the clamping mechanism is fixed on the frame of the main body 1 and serves as a clamping reference surface. One side of the clamping plate 22 is provided with the first driving device 21, which can be a hydraulic cylinder or an air cylinder, and the output end of the first driving device 21 is fixedly connected with the clamping plate 22. Through the extension and retraction movement of the first driving device 21, the clamping plate 22 can be driven to approach or move away from the fixed structure, so as to realize the clamping or release of the bearing cover. The first pressing block 72 is arranged at the output end of the first pressing driving piece 71, and through the extension and retraction movement of the first pressing driving piece 71, the first pressing block 72 can be driven to move up and down above the clamping position 100, so as to exert a pressing force on the bearing cover and ensure that the bearing cover is firmly fixed in the clamping position 100. The use method of the clamping mechanism is as follows:
[0060] Place the bearing cover to be machined between the fixed structure and the clamping plate 22 of the clamping position 100.
[0061] Start the first driving device 21 to drive the clamping plate 22 to approach the fixed structure until the clamping plate 22 is in close contact with the bearing cover and exerts sufficient clamping force.
[0062] While the clamping plate 22 clamps the bearing cover, start the first first pressing driving piece 71 to drive the first pressing block 72 to move downward and exert an additional pressing force on the bearing cover.
[0063] By adjusting the output force of the first pressing driving member 71, the bearing cover of different sizes and materials can be adaptively pressed and fixed.
[0064] The clamping mechanism can provide a large clamping force through the cooperation of the clamping plate 22 and the fixing structure and the driving of the first driving device 21, ensuring that the bearing cover will not loosen or shift during processing. At the same time, the presence of the first pressing mechanism further enhances the stability of clamping, so that the bearing cover is more firmly fixed in the clamping position 100 during processing. The clamping mechanism can adapt to the processing needs of bearing covers of different sizes and models, improving the versatility and flexibility of the clamping mechanism, and reducing production costs and the frequency of replacing clamps. In addition, the clamping mechanism is easy to operate and can quickly achieve clamping and pressing fixation of the bearing cover. This helps to shorten the processing cycle, improve production efficiency, and reduce the labor intensity of the operator.
[0065] In this embodiment, the first driving device 21 is a hydraulic cylinder, which is fixed on the main body 1, and the piston rod of the hydraulic cylinder is fixedly connected with the clamping plate 22.
[0066] The application adopts a hydraulic cylinder as the driving device, which can provide stable driving force and large clamping force. This ensures that the bearing cover will not loosen or shift due to uneven stress or insufficient clamping force during processing, thereby improving the processing precision and product quality.
[0067] Embodiment 2
[0068] This embodiment is improved on the basis of embodiment 1.
[0069] As shown in Figures 1-5 In this embodiment, the first pressing driving member 71 is arranged at the edge of the clamping position 100, and the bottom of the first pressing block 72 is fixedly connected with the output end of the first pressing driving member 71.
[0070] The bottom of the first pressing block 72 is provided with a first pressing surface 721, which is arranged in an arc shape.
[0071] The pressing surface is arranged in an arc shape and matches the outer contour of the bearing cover, ensuring uniform pressing force and avoiding damage to the bearing cover.
[0072] During use: Place the bearing cover to be processed between the fixed structure of the clamping site 100 and the clamping plate 22. Start the first driving device 21 (hydraulic cylinder), drive the clamping plate 22 to approach the fixed structure, and clamp the bearing cover. At the same time, start the first downward driving member 71, drive the first pressing block 72 to descend, and the arc-shaped pressing surface at the bottom thereof contacts the top of the bearing cover and applies downward pressure. After the processing is completed, first control the first downward driving member 71 to make the first pressing block 72 rise, release the downward pressure on the bearing cover. Then control the hydraulic cylinder piston rod to retract, drive the clamping plate 22 to move away from the fixed structure, and release the bearing cover.
[0073] Embodiment 3
[0074] This embodiment is an improvement based on embodiment 2.
[0075] As Figures 1-5 shown in this embodiment, a second downward pressing mechanism 4 is also provided between adjacent two clamping sites 100, the second downward pressing mechanism 4 includes a second downward pressing driving member 41 and a second pressing block 42, the second downward pressing driving member 41 is fixed in the main body 1, and the second pressing block 42 is provided on the output end of the second downward pressing driving member 41;
[0076] A second pressing surface is provided on the second pressing block 42, and two second pressing surfaces are respectively located above adjacent two clamping sites 100.
[0077] The shape and size of the second pressing surface are designed according to the profile of the bearing cover to ensure uniform stress during downward pressing. This embodiment increases the second downward pressing mechanism 4 based on the first downward pressing mechanism 4, which provides additional stable support and pressing force for adjacent two bearing covers, which helps to reduce deformation and error during processing, and improves processing precision. The presence of the second downward pressing mechanism 4 enhances the stability of the entire clamping mechanism, so that it can better resist external interference and vibration during processing, and improve the stability and reliability of the processing process.
[0078] During use, the bearing cover to be processed is placed between the fixed structure of the clamping site 100 and the clamping plate 22.
[0079] Start the hydraulic cylinder (first driving device 21), drive the clamping plate 22 to approach the fixed structure, and clamp the bearing cover.
[0080] At the same time, start the first downward pressing driving member 71 and the second downward pressing driving member 41 to respectively drive the first pressing block 72 and the second pressing block 42 to descend.
[0081] The arc-shaped pressing surface of the first pressing block 72 contacts the top of the bearing cover and exerts downward pressure, and the two pressing surfaces of the second pressing block 42 act on the upper sides of the two adjacent bearing covers, respectively, to provide additional stable support and pressing force. After the machining is completed, the first downward pressing driving member 71 and the second downward pressing driving member 41 are first controlled to make the pressing blocks rise, releasing the downward pressure and support force on the bearing cover.
[0082] Then the piston rod of the hydraulic oil cylinder is controlled to retract, driving the clamping plate 22 away from the fixed structure to release the bearing cover.
[0083] In this embodiment, a buffer pad is arranged on the first pressing surface 721 or the second pressing surface.
[0084] By arranging a buffer pad on the first pressing surface 721 and the second pressing surface, the surface of the bearing cover is effectively protected, preventing scratches or indentations that may occur during clamping and pressing, and improving the surface quality of the product.
[0085] Embodiment 4
[0086] This embodiment is an improvement based on Embodiment 3.
[0087] As shown in Figures 1-5 In this embodiment, a centering structure 3 is also included, which is arranged on one side of each clamping position 100, and the two centering structures 3 are centrally symmetric about the center point of the clamping position 100.
[0088] Each centering structure 3 includes a centering driving member 31 arranged on one side of the clamping position 100 and a toggle member 32 arranged on the output end of the centering driving member 31, and the centering driving member 31 drives the toggle member 32 to rotate.
[0089] The centering structure 3 is arranged on one side of each clamping position 100, and the two centering structures 3 are centrally symmetric about the center point of the clamping position 100. This layout ensures that the forces on both sides of the clamping position 100 are balanced, which helps to achieve more accurate centering alignment. When the centering driving member 31 is activated, it drives the toggle member 32 to rotate around its axis. Since the two centering structures 3 are centrally symmetric about the center point of the clamping position 100, their rotation will work together to align the clamping position 100 and the bearing cover (or other clamped objects) on it to the center position.
[0090] Through the rotation adjustment of the centering structure 3, it can be ensured that the bearing cover always remains in the center position during clamping, thereby improving the accuracy and stability of clamping. This is crucial for subsequent machining operations, helping to reduce machining errors and improve product quality.
[0091] Embodiment 5
[0092] This embodiment is improved on the basis of Embodiment 4.
[0093] As shown in the figure, in this embodiment, the fixing structure includes a first positioning structure 6, two first positioning structures 6 are arranged on one side of the clamping position 100 and opposite to the centering structure 3. Figures 1-5 The first positioning structure 6 includes a positioning base 61 and a first positioning head 62. The positioning base 61 is fixed in the main body 1, and the first positioning head 62 is fixed on the positioning base 61. The first positioning head 62 is arranged towards the clamping position 100.
[0094] The first positioning head 62 is fixed on the positioning base 61 and arranged towards the clamping position 100, which is used to contact and position the specific part of the bearing cover (or other clamped object). When the bearing cover (or other clamped object) is placed on the clamping position 100, the position of the first positioning head 62 matches the positioning hole or positioning surface of the bearing cover, so as to realize the accurate positioning of the bearing cover. During clamping, the first positioning structure 6 cooperates with the centering structure 3 to firmly fix the bearing cover on the clamping position 100. The first positioning head 62 enhances the stability of clamping by limiting the movement of the bearing cover in a specific direction. The shape and size of the first positioning head 62 can be customized according to the positioning needs of different bearing covers (or other clamped objects), thereby improving the adaptability and flexibility of the clamping mechanism.
[0095] Embodiment 6
[0096] This embodiment is improved on the basis of Embodiment 5.
[0097] As shown in the figure, in this embodiment, it also includes a gas tightness detection system 5, which includes a detection base 51 and a detection head 52. The detection base 51 is arranged on one side of the clamping position 100, and the detection head 52 is fixed in the detection base 51. The detection base 51 is circumscribed by a gas supply structure, and the detection head 52 communicates with the gas supply structure.
[0098] Figures 1-5
[0099] The air tightness detection and hydraulic clamping are simultaneously performed. After the workpiece is placed, the worker presses the knob. At this time, the gas supply structure will transport the gas to make the gas reach the detection base 51 on the gas path of the detection base 51. A small hole is formed in the detection head 52 for air tightness detection. During the detection process, whether the air pressure leakage value on the detection head 52 exceeds the preset value is judged through the PLC control of the clamping mechanism. If the preset value is exceeded, the PLC control system will alarm, prompting the operator that the bearing cover is not clamped well. When the preset value is not exceeded, the clamping mechanism normally operates, so that the air tightness detection function is achieved. The air tightness detection system 5 can achieve the purpose of whether the bearing is in place and whether the clamping is wrong, and has a certain foolproof function.
[0100] Embodiment 7
[0101] This embodiment is improved on the basis of embodiment 6.
[0102] As shown in Figures 1-5 In this embodiment, a second positioning structure is further included, which comprises a second positioning driving member 81 and a second positioning head 82. The second positioning driving member 81 is arranged below the clamping position 100, and the second positioning head 82 is fixed to the output end of the second positioning driving member 81. The second positioning driving member 81 drives the second positioning head 82 to ascend and descend.
[0103] The introduction of the second positioning structure enables the device to achieve more accurate positioning when clamping the object. By controlling the ascending and descending of the second positioning head 82, the second positioning head 82 can enter or leave the clamping position 100. The second positioning structure cooperates with the first positioning structure 6 to interact, so as to achieve comprehensive positioning of the workpiece.
[0104] In this embodiment, an air tightness detection port 821 is arranged on the second positioning head 82, and the air tightness detection port 821 is arranged towards the clamping position 100.
[0105] Similar to the detection head 52, the air tightness detection port 821 is also connected with the PLC control system. The PLC control system can monitor the air pressure change at the air tightness detection port 821 in real time, and compare it with the preset air pressure threshold value. If the air pressure decreases by more than the preset threshold value, the PLC control system will judge that the workpiece is not clamped in place or there is an air tightness problem, and immediately issue an alarm signal to prompt the operator to check and adjust. According to the alarm signal, the operator can quickly locate the problem and re-clamp or adjust the workpiece. After the adjustment is completed, the air tightness detection is performed again to ensure that the workpiece is correctly and tightly clamped on the clamping position 100. The air tightness detection port 821 and the small hole on the detection head 52 together constitute a double and multi-point detection system, which improves the accuracy and reliability of the detection.
[0106] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings. In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0107] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0108] In addition, it needs to be explained that the use of "first", "second" and the like to limit the parts is only for the convenience of distinguishing the corresponding parts, and the above words have no special meaning if there is no further declaration, so it cannot be understood as a limitation on the protection scope of the application. The above is only the preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A bearing cover clamping mechanism comprising a main body (1), characterized in that: a plurality of clamping positions (100) are arranged in the main body (1), each clamping position (100) comprising a fixed structure and a clamping plate (22), one side of the clamping plate (22) being provided with a first driving device (21), the output end of the first driving device (21) being fixedly connected with the clamping plate (22), the first driving device (21) driving the clamping plate (22) to move close to or away from the fixed structure; one side of the clamping position (100) is further provided with a first pressing mechanism, the first pressing mechanism comprising a first pressing block (72) and a first pressing driving member (71), the first pressing driving member (71) being fixed in the main body (1), the first pressing block (72) being arranged at the output end of the first pressing driving member (71), the first pressing driving member (71) driving the first pressing block (72) to move up and down above the clamping position (100).
2. The bearing cover clamping mechanism according to claim 1, characterized in that: the first driving device (21) is a hydraulic cylinder, the hydraulic cylinder being fixed on the main body (1), the piston rod of the hydraulic cylinder being fixedly connected with the clamping plate (22).
3. The bearing cover clamping mechanism according to claim 1, characterized in that: the first pressing driving member (71) is arranged at the edge of the clamping position (100), the bottom of the first pressing block (72) being fixedly connected with the output end of the first pressing driving member (71); the bottom of the first pressing block (72) is provided with a first pressing surface (721), the first pressing surface (721) being arranged in an arc shape.
4. The bearing cover clamping mechanism according to claim 3, characterized in that: a second pressing mechanism (4) is further arranged between adjacent two clamping positions (100), the second pressing mechanism (4) comprising a second pressing driving member (41) and a second pressing block (42), the second pressing driving member (41) being fixed in the main body (1), the second pressing block (42) being arranged at the output end of the second pressing driving member (41); the second pressing block (42) is provided with a second pressing surface, the two second pressing surfaces being respectively arranged above adjacent two clamping positions (100).
5. The bearing cover clamping mechanism according to claim 4, characterized in that: the first pressing surface (721) or the second pressing surface is provided with a buffer pad.
6. The bearing cover clamping mechanism according to any one of claims 1-5, characterized in that: further comprising a centering structure (3), two centering structures (3) being arranged at one side of each clamping position (100), and the two centering structures (3) being center-symmetric about the center point of the clamping position (100). Each of the centering structures (3) comprises a centering driving member (31) arranged at one side of the clamping position (100) and a poking member (32) arranged at an output end of the centering driving member (31), the centering driving member (31) driving the poking member (32) to rotate.
7. The bearing cover clamping mechanism according to claim 6, characterized in that: The fixing structure comprises first positioning structures (6), two of which are arranged at one side of the clamping position (100) and opposite to the centering structures (3); The first positioning structures (6) comprise positioning bases (61) fixed in the main body (1) and first positioning heads (62) fixed on the positioning bases (61), the first positioning heads (62) being arranged towards the clamping position (100).
8. The bearing cover clamping mechanism according to any one of claims 1-5, characterized in that: It further comprises an air tightness detection system (5) comprising a detection base (51) arranged at one side of the clamping position (100) and a detection head (52) fixed in the detection base (51), the detection base (51) being externally connected to a gas supply structure, and the detection head (52) being in communication with the gas supply structure.
9. The bearing cover clamping mechanism according to any one of claims 1-5, characterized in that: It further comprises a second positioning structure comprising a second positioning driving member (81) arranged below the clamping position (100) and a second positioning head (82) fixed at an output end of the second positioning driving member (81), the second positioning driving member (81) driving the second positioning head (82) to ascend and descend.
10. The bearing cover clamping mechanism according to claim 9, characterized in that: The second positioning head (82) is provided with an air tightness detection port (821) arranged towards the clamping position (100).
Citation Information
Patent Citations
Multi-piece machining tool clamp for bearing caps
CN112025363A