Split type rapid tool face grinding work station
By employing a collaborative drive design in a split-type rapid tool face grinding workstation, the problem of increased operation time caused by traditional tool face grinding workstations having to avoid rotating robotic arms is solved, achieving more efficient processing and positioning accuracy.
Patent Information
- Application Number
- CN202520065408.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Traditional tool face grinding workstations need to be moved back as a whole after processing to avoid interference with the rotating robot, which increases the overall operation time and affects processing efficiency.
The workstation adopts a split-type rapid tool face grinding system. Through the coordinated operation of the lower slide Y2 axis driver, the upper slide Z2 axis driver, and the main tool face grinding cutting part, the sliding stroke and adjustment time are reduced, thereby improving machining flexibility and efficiency.
It significantly shortens the processing cycle, improves processing efficiency, reduces positioning and adjustment time, and enhances the flexibility and precision of the processing flow.
Smart Images

Figure CN223670821U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PCB cutter processing equipment technical field especially relates to a split type quick grinding tool face workstation. BACKGROUND
[0002] In the production process of PCB cutter, the transformation of raw materials into finished products involves multi-step processing of semi-finished bar stock, of which grinding tool face is an indispensable link.
[0003] Traditional process often uses a rotary manipulator to transport semi-finished bar stock to various processing stations. When the rotary manipulator delivers the bar stock to the grinding tool face workstation and stops, the bar stock will be fixed, and then the grinding tool face workstation will move towards the bar stock and perform the processing task. Once the processing is completed, the rotary manipulator will continue to deliver the bar stock to the next workstation.
[0004] To avoid interference with the rotary manipulator during transportation, the traditional grinding tool face workstation will retreat as a whole after completing the processing. However, this mode of operation increases the overall operation time, so it is necessary to improve. SUMMARY
[0005] The utility model aims at the deficiency of prior art, provides a split type quick grinding tool face workstation, in the case of needing to avoid rotating conveying shaft, the lower sliding table Y2 axis driver will start, drive the secondary tool face grinding cutting part, the upper sliding table Z2 axis driver and the main tool face grinding cutting part slide together to retreat. During this process, the upper sliding table Z2 axis driver also independently drives the main tool face grinding cutting part to retreat. Such coordinated operation not only reduces the sliding stroke of the lower sliding table Y2 axis driver, but also reduces the adjustment stroke required for approaching and processing the semi-finished bar stock again, thereby reducing the preparation time for positioning adjustment and improving the flexibility and efficiency of the overall processing flow.
[0006] To achieve the above-mentioned purpose, the utility model relates to a split type quick grinding tool face workstation, which comprises an angle biasing mechanism, a lower sliding table Y2 axis driver, an upper sliding table X2 axis driver, a secondary tool face grinding cutting part, an upper sliding table Z2 axis driver and a main tool face grinding cutting part,
[0007] The lower sliding table Y2 axis driver is arranged on the angle biasing mechanism and is used to drive the upper sliding table X2 axis driver to slide;
[0008] The upper sliding table X2 axis driver drives the secondary tool face grinding cutting part and the upper sliding table Z2 axis driver to slide simultaneously;
[0009] The upper sliding table Z2 axis driver drives the main tool face grinding cutting part to slide.
[0010] Preferably, the angle biasing mechanism comprises a fixed reference plate and a sliding plate, the fixed reference plate is provided with a sliding limiting groove, the sliding plate is provided with a sliding fastener, and the sliding plate is fixed with the fixed reference plate after the angle is adjusted by sliding along the sliding limiting groove through the sliding fastener.
[0011] Preferably, the lower sliding platform Y2 shaft driver comprises a Y2 fixed shell, a Y2 shaft actuator, and a Y2 lower sliding plate,
[0012] The Y2 fixed shell is connected with the angle biasing mechanism, the Y2 shaft actuator is arranged in the Y2 fixed shell and is used to drive the Y2 lower sliding plate to slide, and the Y2 lower sliding plate is connected with the upper sliding platform X2 shaft driver.
[0013] Preferably, the upper sliding platform X2 shaft driver comprises an X2 fixed seat, an X2 sliding seat, and an X2 actuator,
[0014] The X2 fixed seat is fixed to the lower sliding platform Y2 shaft driver, the X2 actuator is fixed to the X2 fixed seat and is used to drive the X2 sliding seat to slide.
[0015] Preferably, the X2 sliding seat is respectively provided with a first fixed part and a second fixed part, the secondary tool surface grinding cutting part is fixed to the first fixed part, and the upper sliding platform Z2 shaft driver is fixed to the second fixed part.
[0016] Preferably, the upper sliding platform Z2 shaft driver is fixed to the top of the second fixed part or the side of the top of the second fixed part.
[0017] Preferably, the first fixed part and the upper sliding platform Z2 shaft driver are both provided with a fixed structure, and the secondary tool surface grinding cutting part and the primary tool surface grinding cutting part are both fixed in the fixed structure.
[0018] Preferably, the fixed structure comprises a fixed frame, a fixed plate, a movable plate, and a fixing piece,
[0019] The fixed frame is fixed to the first fixed part and the upper sliding platform Z2 shaft driver respectively, the fixed plate is fixed to one end of the fixed frame, the movable plate is hinged to the fixed frame, and the fixing piece is connected between the fixed plate and the movable plate.
[0020] Preferably, the secondary tool surface grinding cutting part comprises a secondary tool surface grinding actuator and a secondary tool surface grinding wheel, the secondary tool surface grinding actuator is fixed to the upper sliding platform X2 shaft driver and is used to drive the secondary tool surface grinding wheel to rotate.
[0021] The main rake face grinding cutting part comprises a main rake face grinding executor and a main rake face grinding wheel, the main rake face grinding executor is fixed to the upper slide Z2 shaft driver and is used for driving the main rake face grinding wheel to rotate;
[0022] The secondary rake face grinding executor is arranged in a staggered manner with the main rake face grinding executor, and an included angle A between an end face of the secondary rake face grinding wheel and an end face of the main rake face grinding wheel is 15°-25°.
[0023] The upper slide Z2 shaft driver is responsible for driving the main rake face grinding cutting part to move along the axial direction, so that the part can more flexibly approach or move away from the semi-finished rod. This design enables the secondary rake face grinding cutting part and the main rake face grinding cutting part to simultaneously act on the semi-finished rod, thereby significantly improving the processing efficiency and shortening the processing cycle.
[0024] In the case of needing to avoid the rotating conveying shaft, the lower slide Y2 shaft driver is started to drive the secondary rake face grinding cutting part, the upper slide Z2 shaft driver and the main rake face grinding cutting part to slide and retreat. In this process, the upper slide Z2 shaft driver also independently drives the main rake face grinding cutting part to retreat, and such cooperative operation not only reduces the sliding stroke of the lower slide Y2 shaft driver, but also reduces the adjustment stroke required for approaching and processing the semi-finished rod again, thereby reducing the preparation time of positioning adjustment and improving the flexibility and efficiency of the overall processing process.
[0025] On the other hand, after the lower slide Y2 shaft driver and the upper slide X2 shaft driver cooperatively drive the secondary rake face grinding cutting part to complete zero coordinate positioning with the semi-finished rod, the upper slide Z2 shaft driver drives the main rake face grinding cutting part to process the semi-finished rod by sharing the zero coordinate of the secondary rake face grinding cutting part with the semi-finished rod, thereby reducing the time consumption of secondary positioning. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a structural schematic view of the utility model.
[0027] Figure 2 It is an explosion structural schematic view of the utility model.
[0028] Figure 3 It is a structural schematic view of the fixed structure of the utility model.
[0029] Figure 4 It is a structural schematic view of the secondary rake face grinding cutting part and the main rake face grinding cutting part of the utility model.
[0030] The reference signs comprise:
[0031] 1, angle offset mechanism; 11, fixed reference plate; 12, sliding plate; 13, sliding limit groove; 14, sliding fastener;
[0032] 2, the lower slide Y2 axis driver; 21, Y2 fixed shell; 22, Y2 axis actuator; 23, Y2 lower slide plate;
[0033] 3, the upper slide X2 axis driver; 31, X2 fixed seat; 32, X2 slide; 321, the first fixed part; 322, the second fixed part; 33, X2 actuator; 34, fixed structure; 341, fixed frame; 342, fixed plate; 343, movable plate; 344, fixed part;
[0034] 4, the secondary tool face grinding cutting part; 41, secondary tool face grinding actuator; 42, secondary tool face grinding wheel;
[0035] 5, the upper slide Z2 axis driver;
[0036] 6, the main tool face grinding cutting part; 61, main tool face grinding actuator; 62, main tool face grinding wheel. DETAILED DESCRIPTION
[0037] The utility model is described in detail below in combination with the drawings.
[0038] As Figures 1 to 4 shown, the utility model relates to a split type quick grinding tool face workstation, including angle offset mechanism 1, lower slide Y2 axis driver 2, upper slide X2 axis driver 3, secondary tool face grinding cutting part 4, upper slide Z2 axis driver 5 and main tool face grinding cutting part 6,
[0039] Lower slide Y2 axis driver 2 is arranged in angle offset mechanism 1 and is used to drive upper slide X2 axis driver 3 to slide;
[0040] Upper slide X2 axis driver 3 drives secondary tool face grinding cutting part 4 and upper slide Z2 axis driver 5 to slide simultaneously;
[0041] Upper slide Z2 axis driver 5 drives main tool face grinding cutting part 6 to slide.
[0042] Through the cooperation of lower slide Y2 axis driver 2, upper slide X2 axis driver 3 and upper slide Z2 axis driver 5, secondary tool face grinding cutting part 4 and main tool face grinding cutting part 6 can simultaneously grind the drill tip portion of semi-finished bar stock, reduce processing time and improve processing efficiency.
[0043] Since the upper slide Z2 shaft driver 5 can independently drive the main flank grinding cutting part 6 to slide, the main flank grinding cutting part 6 can be driven by the upper slide Z2 shaft driver 5 to avoid the rotating conveying shaft, preventing the interference between the grinding flank workstation and the rotating conveying shaft.
[0044] In use, the lower slide Y2 shaft driver is responsible for sliding on the angle offset mechanism to adjust the distance between the secondary flank grinding cutting part 4 and the main flank grinding cutting part 6 and the semi-finished bar.
[0045] The upper slide X2 shaft driver is responsible for sliding on the lower slide, facilitating the secondary flank grinding cutting part 4 and the main flank grinding cutting part 6 to reciprocate along the axial direction of the upper slide X2 shaft driver to process the semi-finished bar.
[0046] The upper slide Z2 shaft driver is responsible for driving the main flank grinding cutting part 6 to move along its axial direction, making the part more flexible to approach or move away from the semi-finished bar. This design enables the secondary flank grinding cutting part 4 and the main flank grinding cutting part 6 to act on the semi-finished bar at the same time, significantly improving the processing efficiency and shortening the processing cycle.
[0047] In the case of needing to avoid the rotating conveying shaft, the lower slide Y2 shaft driver 2 will be started to drive the secondary flank grinding cutting part 4, the upper slide Z2 shaft driver, and the main flank grinding cutting part 6 to slide and retreat together. During this process, the upper slide Z2 shaft driver also independently drives the main flank grinding cutting part 6 to retreat. Such cooperative operation not only reduces the sliding stroke of the lower slide Y2 shaft driver, but also reduces the adjustment stroke required for approaching and processing the semi-finished bar again, thereby reducing the preparation time for positioning adjustment and improving the flexibility and efficiency of the overall processing process.
[0048] On the other hand, after the secondary flank grinding cutting part 4 is driven by the lower slide Y2 shaft driver 2 and the upper slide X2 shaft driver 3 to complete the zero coordinate positioning with the semi-finished bar, the main flank grinding cutting part 6 is driven by the upper slide Z2 shaft driver 5 to process the semi-finished bar using the zero coordinate of the secondary flank grinding cutting part 4 and the semi-finished bar, reducing the time-consuming of secondary positioning.
[0049] As shown in Figure 2 The angle offset mechanism 1 of the present embodiment includes a fixed reference plate 11 and a sliding plate 12. The fixed reference plate 11 is provided with a sliding limiting groove 13, and the sliding plate 12 is provided with a sliding fastener 14. The sliding plate 12 is fixed with the fixed reference plate 11 after adjusting the angle by sliding along the sliding limiting groove 13 through the sliding fastener 14.
[0050] The angle biasing mechanism 1 realizes the accurate adjustment of the angle of the components connected or mounted on the sliding plate 12 by adjusting the sliding of the sliding plate 12 on the fixed reference plate 11. The adaptability and flexibility of the device are improved, so that the device can be quickly and accurately adjusted according to different processing requirements or working environments.
[0051] The cooperation of the sliding fastener 14 and the sliding limiting groove 13 ensures the stability and reliability of the sliding plate 12 during the adjustment process. Once the sliding plate 12 reaches the required angle position, the sliding fastener 14 can firmly fix it on the fixed reference plate 11, preventing the angle from shifting due to vibration or external force.
[0052] The sliding fastener 14 is a bolt and nut, which fixes the sliding plate 12 on the fixed reference plate 11 when the sliding plate 12 reaches the required angle position.
[0053] As shown in Figure 2 The lower sliding platform Y2 shaft driver 2 of the embodiment includes a Y2 fixed shell 21, a Y2 shaft actuator 22, and a Y2 lower sliding plate 23,
[0054] The Y2 fixed shell 21 is connected with the angle biasing mechanism 1, the Y2 shaft actuator 22 is arranged in the Y2 fixed shell 21 and is used to drive the Y2 lower sliding plate 23 to slide, and the Y2 lower sliding plate 23 is connected with the upper sliding platform X2 shaft driver 3.
[0055] The lower sliding platform Y2 shaft driver 2 realizes the high integration and modular design by integrating the Y2 fixed shell 21, the Y2 shaft actuator 22, and the Y2 lower sliding plate 23. This design not only simplifies the structure of the device and reduces the manufacturing cost, but also improves the reliability and maintainability of the device.
[0056] The Y2 shaft actuator 22 is arranged in the Y2 fixed shell 21 and is used to drive the Y2 lower sliding plate 23 to accurately slide in a predetermined direction. This design ensures that the Y2 lower sliding plate 23 can smoothly and accurately move to the required position, thereby improving the processing precision and positioning accuracy of the device.
[0057] The Y2 shaft actuator 22 is a linear motor, a pneumatic cylinder, or a lead screw guide structure, etc. In this embodiment, the Y2 shaft actuator 22 uses a linear motor as an example. The linear motor is known for its high-precision positioning and smooth motion characteristics, which can ensure that the Y2 lower sliding plate 23 achieves micron-level positioning accuracy during sliding, and the motion process is free of jitter, so that the instability problem of the end face overlap separation of the drill needle is not easily caused after the semi-finished rod is processed into a drill needle.
[0058] As shown in Figure 2 The upper sliding platform X2 shaft driver 3 of the embodiment includes an X2 fixed seat 31, an X2 sliding seat 32, and an X2 actuator 33,
[0059] The X2 fixed seat 31 is fixed to the lower slide table Y2 shaft driver 2, and the X2 executor 33 is fixed to the X2 fixed seat 31 and used to drive the X2 slide seat 32 to slide.
[0060] The upper slide table X2 shaft driver 3 drives the X2 slide seat 32 to slide on the X2 fixed seat 31 through the X2 executor 33, realizing high-precision positioning function. At the same time, in cooperation with the lower slide table Y2 shaft driver 2, precise motion control in two-dimensional plane can be formed, meeting the needs of complex machining tasks.
[0061] The X2 executor 33 is a servo motor, and the X2 executor 33 slides through a screw rod, a nut and the X2 slide seat 32.
[0062] As shown in Figure 2 The X2 slide seat 32 of the embodiment is respectively provided with a first fixed part 321 and a second fixed part 322, the secondary tool surface grinding cutting part 4 is fixed to the first fixed part 321, and the upper slide table Z2 shaft driver 5 is fixed to the second fixed part 322.
[0063] The X2 slide seat 32 realizes the simultaneous fixation of the secondary tool surface grinding cutting part 4 and the upper slide table Z2 shaft driver 5 through the design of the first fixed part 321 and the second fixed part 322. The whole structure is more compact, multiple functions are integrated, and the machining efficiency and equipment utilization rate are improved.
[0064] As shown in Figure 2 The upper slide table Z2 shaft driver 5 is fixed to the top of the second fixed part 322 or the side of the top of the second fixed part 322, so that the position of the upper slide table Z2 shaft driver 5 fixed to the second fixed part 322 can be flexibly arranged.
[0065] Preferably, a sealing piece or a sealing ring is arranged at the connection between the upper slide table Z2 shaft driver 5 and the second fixed part 322, which can effectively prevent the cutting fluid from entering the inside of the upper slide table Z2 shaft driver 5.
[0066] As shown in Figure 2 and Figure 3 The first fixed part 321 and the upper slide table Z2 shaft driver 5 of the embodiment are both provided with a fixed structure 34, and the secondary tool surface grinding cutting part 4 and the primary tool surface grinding cutting part 6 are both fixed in the fixed structure 34. The modular design of the fixed structure 34 simplifies the assembly process of the equipment, improves the assembly efficiency, and reduces the assembly difficulty.
[0067] As shown in Figure 3 The fixed structure 34 of the embodiment includes a fixed frame 341, a fixed plate 342, a movable plate 343 and a fixing piece 344,
[0068] The fixed frame 341 is fixed to the first fixed part 321 and the upper slide Z2 shaft driver 5 respectively, the fixed plate 342 is fixed to one end of the fixed frame 341, the movable plate 343 is hinged to the fixed frame 341, and the fixing part 344 is connected between the fixed plate 342 and the movable plate 343.
[0069] The fixed structure 34 is composed of the fixed frame 341, the fixed plate 342, the movable plate 343 and the fixing part 344, and the modular design can simplify the manufacturing process of the whole device and improve the production efficiency.
[0070] The fixed plate 342 and the movable plate 343 are stably connected together through the fixed frame 341, and are fastened by the fixing part 344, which can ensure the high-precision fixing and positioning of the secondary flank surface grinding cutting part 4 and the primary flank surface grinding cutting part 6 during the machining process, and ensure the machining precision and product quality.
[0071] As shown in Figure 4 The secondary flank surface grinding cutting part 4 includes a secondary flank surface grinding executor 41 and a secondary flank surface grinding wheel 42, and the secondary flank surface grinding executor 41 is fixed to the upper slide X2 shaft driver 3 and used to drive the secondary flank surface grinding wheel 42 to rotate.
[0072] The primary flank surface grinding cutting part 6 includes a primary flank surface grinding executor 61 and a primary flank surface grinding wheel 62, and the primary flank surface grinding executor 61 is fixed to the upper slide Z2 shaft driver 5 and used to drive the primary flank surface grinding wheel 62 to rotate.
[0073] The secondary flank surface grinding cutting part 4 and the primary flank surface grinding cutting part 6 are independently driven, which realizes the simultaneous or alternating grinding machining of different surfaces of the tool, and significantly improves the machining efficiency.
[0074] The secondary flank surface grinding executor 41 and the primary flank surface grinding executor 61 are arranged in a staggered manner, and the included angle A between the end face of the secondary flank surface grinding wheel 42 and the end face of the primary flank surface grinding wheel 62 is 15°-25°.
[0075] The secondary flank surface grinding executor 41 and the primary flank surface grinding executor 61 are arranged in a staggered manner, and the included angle A between the end face of the secondary flank surface grinding wheel 42 and the end face of the primary flank surface grinding wheel 62 is 15°-25°.
[0076] The included angle A between the end face of the secondary flank surface grinding wheel 42 and the end face of the primary flank surface grinding wheel 62 can be 15°, 16°, 17°, 18°, 19°, 20°, 21°, 22°, 23°, 24° or 25°, and in the embodiment, the included angle A between the end face of the secondary flank surface grinding wheel 42 and the end face of the primary flank surface grinding wheel 62 is 16°.
[0077] The above is only a preferred embodiment of the present application, and for those skilled in the art, according to the idea of the present application, the specific implementation and application range can be changed, and the content of the specification should not be understood as a limitation of the present application.
Claims
1. A split quick-grind blade face station, characterized by: The angle biasing mechanism (1), the lower slide Y2 axis driver (2), the upper slide X2 axis driver (3), the secondary tool face grinding cutting part (4), the upper slide Z2 axis driver (5) and the primary tool face grinding cutting part (6) are provided, The lower slide Y2 axis driver (2) is arranged on the angle biasing mechanism (1) and is used for driving the upper slide X2 axis driver (3) to slide. The upper slide X2 axis driver (3) drives the secondary tool face grinding cutting part (4) and the upper slide Z2 axis driver (5) to slide simultaneously. The upper slide Z2 axis driver (5) drives the primary tool face grinding cutting part (6) to slide.
2. A split quick grinding blade station according to claim 1, characterized in that: The angle biasing mechanism (1) comprises a fixed reference plate (11) and a sliding plate (12), the fixed reference plate (11) is provided with a sliding limiting groove (13), the sliding plate (12) is provided with a sliding fastener (14), and the sliding plate (12) is fixed with the fixed reference plate (11) after the angle is adjusted by sliding along the sliding limiting groove (13) through the sliding fastener (14).
3. The split quick sharpening blade station of claim 1, wherein: The lower slide Y2 axis driver (2) comprises a Y2 fixed shell (21), a Y2 axis actuator (22) and a Y2 lower slide plate (23), The Y2 fixed shell (21) is connected with the angle biasing mechanism (1), the Y2 axis actuator (22) is arranged in the Y2 fixed shell (21) and is used for driving the Y2 lower slide plate (23) to slide, and the Y2 lower slide plate (23) is connected with the upper slide X2 axis driver (3).
4. The split quick sharpening blade station of claim 1, wherein: The upper slide X2 axis driver (3) comprises an X2 fixed seat (31), an X2 slide seat (32) and an X2 actuator (33), The X2 fixed seat (31) is fixed on the lower slide Y2 axis driver (2), and the X2 actuator (33) is fixed on the X2 fixed seat (31) and is used for driving the X2 slide seat (32) to slide.
5. A split quick grinding blade station according to claim 4, wherein: The X2 slide seat (32) is respectively provided with a first fixed part (321) and a second fixed part (322), the secondary tool face grinding cutting part (4) is fixed on the first fixed part (321), and the upper slide Z2 axis driver (5) is fixed on the second fixed part (322).
6. A split quick grinding blade station according to claim 5, wherein: The upper slide Z2 axis driver (5) is fixed on the top of the second fixed part (322) or the side of the top of the second fixed part (322).
7. A split quick grinding blade station according to claim 5, wherein: The first fixed part (321) and the upper slide Z2 axis driver (5) are both provided with a fixed structure (34), and the secondary tool face grinding cutting part (4) and the primary tool face grinding cutting part (6) are both fixed in the fixed structure (34).
8. A split quick grinding blade station according to claim 7, wherein: The fixed structure (34) comprises a fixed frame (341), a fixed plate (342), a movable plate (343) and a fixing piece (344), The fixed frame (341) is fixed to the first fixed part (321) and the upper sliding table Z2 shaft driver (5) respectively, the fixed plate (342) is fixed to one end of the fixed frame (341), the movable plate (343) is hinged to the fixed frame (341), and the fixed part (344) is connected between the fixed plate (342) and the movable plate (343).
9. The split quick sharpening blade station of claim 1, wherein: The minor flank surface grinding cutting part (4) comprises a minor flank surface grinding executor (41) and a minor flank surface grinding wheel (42), the minor flank surface grinding executor (41) is fixed to the upper sliding table X2 shaft driver (3) and is used for driving the minor flank surface grinding wheel (42) to rotate; The major flank surface grinding cutting part (6) comprises a major flank surface grinding executor (61) and a major flank surface grinding wheel (62), the major flank surface grinding executor (61) is fixed to the upper sliding table Z2 shaft driver (5) and is used for driving the major flank surface grinding wheel (62) to rotate; The minor flank surface grinding executor (41) is arranged in a staggered manner with the major flank surface grinding executor (61), and the included angle A between the end face of the minor flank surface grinding wheel (42) and the end face of the major flank surface grinding wheel (62) is 15°-25°.