Seamless steel tube surface rust skin stripping device
By designing a rust removal device for seamless steel pipes that can be adapted to different specifications of steel pipes, and by using rust removal roller sets and internal rust cleaning components, the problem of limited applicability and inconvenience of internal rust cleaning of existing devices has been solved, achieving efficient and convenient rust removal effect.
Patent Information
- Application Number
- CN202423289798.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing seamless steel pipe surface rust removal devices cannot adapt to various specifications of steel pipes, and internal rust removal is inconvenient, resulting in low rust removal efficiency and high labor costs.
A rust removal device for seamless steel pipes was designed, comprising a rust removal roller assembly and an internal rust cleaning component. The rust removal roller and telescopic rod are controlled by a drive unit to treat the rust on the outer and inner walls respectively, adapting to steel pipes of different specifications. The internal rust cleaning component can be adjusted to accommodate different specifications.
It achieves efficient rust removal from steel pipes of different specifications, simplifies the operation process, reduces manual labor intensity, and improves rust removal efficiency and equipment versatility.
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Figure CN223670906U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of seamless steel pipe production equipment, and more particularly to a seamless steel pipe surface rust peeling device. BACKGROUND
[0002] A seamless steel pipe refers to a steel pipe made of a whole round steel and having no weld on the surface. In the production process of the seamless steel pipe, rust on the surface of the steel pipe or residual oxide layer can cause many problems. The rust on the surface of the steel pipe can affect the accuracy of flaw detection, causing deviation in the detection of internal defects of the steel pipe; and can also cause the paint layer to not be normally attached when the steel pipe is painted, affecting the appearance and protection performance of the steel pipe. Therefore, the rust of the seamless steel pipe needs to be handled in time.
[0003] In actual production, the seamless steel pipe mainly adopts a physical rust removal method. The traditional physical rust removal method relies on manual operation and removes rust manually by rubbing with a steel brush and a steel knife, which is time-consuming and laborious and has extremely low rust removal efficiency. In addition, in the rust removal process, it is difficult to collect the rust after peeling, which increases the unnecessary burden on the workers and causes waste of human cost and time. At present, there are seamless steel pipe rust removal devices on the market, which remove rust by mechanical cooperation, greatly saving human cost, reducing labor intensity, and significantly improving rust removal efficiency compared with the traditional manual rust removal. However, the existing seamless steel pipe rust removal devices still have many problems: 1. The rust removal device is inconvenient to adjust for different specifications of the steel pipe and cannot adapt to seamless steel pipes of many different specifications. 2. During rust removal, dust and scattered rust in the steel pipe are easy to accumulate on the inner wall of the steel pipe, and cleaning often needs manual operation or the rust is made to slide out by vertically standing the steel pipe, which is complicated to operate, consumes a lot of manpower, and has high human cost; the inner wall rust removal speed is slow, affecting the production efficiency. Therefore, it is urgent to develop a seamless steel pipe surface rust peeling device to solve the above problems. CONTENT OF THE UTILITY MODEL
[0004] In order to solve the above existing problems, the technical scheme adopted by the present application is to provide a seamless steel pipe surface rust peeling device, which solves the problems that the existing seamless steel pipe surface rust peeling device cannot adapt to seamless steel pipes of many different specifications and is inconvenient to clean the inner rust. The device comprises a base, two installation plates are arranged at the two ends of the base, a rust removal roller set is arranged between the two installation plates, the rust removal roller set comprises two horizontally arranged rust removal rollers and a first driving unit, the rotating shaft of the rust removal roller is connected with the output shaft of the first driving unit, the rust removal roller is slidingly connected with the installation plate, a steel pipe to be rusted is placed on the rust removal roller set, and the steel pipe is tangent to the two rust removal rollers; the installation plate is connected with an inner rust cleaning assembly, the inner rust cleaning assembly comprises a telescopic rod, a second driving unit for driving the telescopic rod to extend and retract, and a plurality of rust removal units arranged at the end of the telescopic rod, the telescopic rod is slidingly connected with the installation plate, and the rust removal units are in contact with the inner wall of the steel pipe.
[0005] Preferably, the sliding direction of the rust removal roller on the installation plate is a horizontal direction.
[0006] Preferably, the sliding direction of the telescopic rod on the mounting plate is vertical.
[0007] Preferably, the plurality of rust removal units are uniformly distributed on the outer wall of the end of the telescopic rod.
[0008] Preferably, the number of rust removal units is four.
[0009] Preferably, the rust removal unit comprises a sleeve, a rust block connecting seat and a rust block arranged on the rust block connecting seat, one end of the sleeve is connected with the end of the telescopic rod, the other end is in sliding connection with the rust block connecting seat; a spring is arranged between the sleeve and the rust block connecting seat.
[0010] Preferably, the rust block is in arc structure.
[0011] Preferably, the mounting plate is detachably connected with the inner rust cleaning assembly.
[0012] Preferably, a collecting box is arranged below the rust roller group.
[0013] The beneficial effects of the present application are as follows: the rust roller of the rust roller group is in sliding connection with the mounting plate, the telescopic rod of the inner rust cleaning assembly is in sliding connection with the mounting plate, the distance between the rust rollers and the position of the telescopic rod can be flexibly adjusted according to different specifications of the steel pipe, different specifications of seamless steel pipes can be adapted, the application range is expanded, and the versatility is high. Through the rust roller group and the inner rust cleaning assembly, the outer wall rust removal and the inner wall rust removal can be simultaneously performed, the rust removal efficiency is improved, and the rust removal time is saved. The entire rust removal process is controlled by two driving units respectively for the outer wall rust removal and the inner wall rust removal, the operation is simple, the workers only need to start the equipment, and the device can automatically complete the rust removal work on the inner and outer walls of the steel pipe, thereby reducing the labor intensity. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0015] Figure 1 is a structural schematic view of the present application;
[0016] Figure 2 is a structural schematic view of the inner rust cleaning assembly.
[0017] Explanation of symbols in the figure: 1. base; 2. mounting plate; 3. rust roller group; 4. inner rust cleaning assembly; 401. telescopic rod; 402. rust removal unit; 5. collecting box. DETAILED DESCRIPTION
[0018] In order to make the technical problems, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present application and not to limit the present application.
[0019] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0020] It should be noted that the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features referred to. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0021] A seamless steel pipe rust peeling device provided by the embodiment of the present application will be described.
[0022] Please refer to Figure 1 and Figure 2 , which are structural schematic diagrams of the present application. The seamless steel pipe rust peeling device comprises a base 1, and mounting plates 2 are arranged at both ends of the base 1. A rust removal roller set 3 is arranged between the two mounting plates 2. The rust removal roller set 3 comprises two horizontally arranged rust removal rollers and a first driving unit. The rotation shafts of the rust removal rollers are connected to the output shafts of the first driving unit. The rust removal rollers are slidingly connected to the mounting plates 2. The steel pipe to be rust removed is placed on the rust removal roller set 3, and the steel pipe is tangent to the two rust removal rollers. The mounting plates 2 are connected to an inner rust cleaning assembly 4. The inner rust cleaning assembly 4 comprises telescopic rods 401, a second driving unit for driving the telescopic rods 401 to extend and retract, and a plurality of rust removal units 402 arranged at the end portions of the telescopic rods 401. The telescopic rods 401 are slidingly connected to the mounting plates 2. The rust removal units 402 are in contact with the inner wall of the steel pipe.
[0023] Further, the sliding direction of the rust removal roller on the mounting plate 2 is horizontal.
[0024] Further, the sliding direction of the telescopic rod 401 on the mounting plate 2 is vertical.
[0025] In use, the worker places the steel pipe to be derusted on the derusting roller group 3, adjusts the position of the derusting roller on the mounting plate 2 according to the outer diameter size of the steel pipe, and makes the two derusting rollers tangent to the steel pipe. The first driving unit is started to drive the derusting roller to rotate, the derusting roller is tangent to the steel pipe, the frosted layer on the surface of the derusting roller is in contact with and rubs off the rust on the outer wall of the steel pipe. At this time, the telescopic rod 401 of the inner rust cleaning assembly 4 is in the initial position, the position of the inner rust cleaning assembly 4 on the mounting plate 2 is adjusted to be aligned with the center of the steel pipe, the second driving unit is started to drive the telescopic rod 401 to extend along the length direction of the steel pipe, and the plurality of derusting units 402 at the end of the telescopic rod 401 enter the steel pipe and are attached to the inner wall of the steel pipe to rub off the rust on the inner wall of the steel pipe. The seamless steel pipe surface rust peeling device provided in the embodiment can simultaneously perform outer wall derusting and inner wall derusting, improves the derusting efficiency, and saves the derusting time. The entire derusting process is controlled by the two driving units to perform outer wall derusting and inner wall derusting respectively, the operation is simple, the worker only needs to start the equipment, and the device can automatically complete the derusting work on the inner and outer walls of the steel pipe, thereby reducing the labor intensity.
[0026] Further, the plurality of derusting units 402 are uniformly distributed on the outer wall of the end of the telescopic rod 401, so that the dead angle of derusting is avoided, the rust on the inner wall of the steel pipe can be uniformly removed, and the derusting effect is improved.
[0027] In the embodiment, the number of derusting units 402 is four.
[0028] Please refer to Figure 2 , which is a structural schematic view of the inner rust cleaning assembly 4. Further, the derusting unit 402 comprises a sleeve, a derusting block connecting seat, and a derusting block arranged on the derusting block connecting seat. One end of the sleeve is connected with the end of the telescopic rod 401, and the other end is slidably connected with the derusting block connecting seat. A spring is arranged between the sleeve and the derusting block connecting seat. The spring always applies a relatively stable pressure to the inner wall of the steel pipe through the derusting block, so that the consistency and stability of the derusting effect are ensured, and the incomplete derusting caused by the change of the pressure is avoided. For different specifications of the steel pipe, the spring can always make the derusting block contact with the inner wall of the steel pipe, so that the derusting unit 402 can adapt to different specifications of the steel pipe, the universality of the inner rust cleaning assembly 4 is enhanced, the application range is expanded, the derusting unit 402 does not need to be replaced for different specifications of the steel pipe, and only the position of the inner rust cleaning assembly 4 on the mounting plate 2 needs to be adjusted, so that the use efficiency and convenience of the equipment are improved.
[0029] Further, the derusting block is in an arc structure. In the embodiment, the derusting block is specifically in a structure of a steel wire ball, a cleaning brush, or the like.
[0030] Further, the mounting plate 2 and the inner rust cleaning assembly 4 are detachably connected. When the inner rust cleaning assembly 4 fails, the worker can quickly detach the inner rust cleaning assembly 4 from the mounting plate 2 for replacement.
[0031] Further, a collection box 5 is arranged below the rust removal roller group 3 to collect rust and other impurities peeled from the surface of the seamless steel pipe.
[0032] The working process of the utility model is as follows: in use, the staff places the steel pipe to be rusted on the rust removal roller group 3, adjusts the position of the rust removal roller on the mounting plate 2 according to the outer diameter size of the steel pipe, so that the two rust removal rollers are tangent to the steel pipe. Start the first driving unit to drive the rust removal roller to rotate, the rust removal roller is tangent to the steel pipe, the frosted layer on the surface of the rust removal roller contacts and rubs the outer wall of the steel pipe to remove the rust on the outer wall of the steel pipe. Adjust the position of the inner rust cleaning assembly 4 on the mounting plate 2 so that it is aligned with the center of the steel pipe, start the second driving unit to drive the telescopic rod 401 to extend along the length direction of the steel pipe, and the plurality of rust removal units 402 at the end of the telescopic rod 401 enter the steel pipe and adhere to the inner wall of the steel pipe to remove the rust on the inner wall of the steel pipe.
[0033] In the utility model, the rust removal roller of the rust removal roller group 3 is slidably connected with the mounting plate 2, and the telescopic rod 401 of the inner rust cleaning assembly 4 is slidably connected with the mounting plate 2, so that the distance between the rust removal rollers and the position of the telescopic rod 401 can be flexibly adjusted according to different specifications of the steel pipe, different specifications of the seamless steel pipe can be adapted, the application range is expanded, and the versatility is high. Through the rust removal roller group 3 and the inner rust cleaning assembly 4, the outer wall rust removal and the inner wall rust removal can be carried out at the same time, the rust removal efficiency is improved, and the rust removal time is saved. The entire rust removal process is controlled by the two driving units respectively to remove the outer wall rust and the inner wall rust, and the operation is simple. The staff only needs to start the equipment, and the device can automatically complete the rust removal work on the inner and outer walls of the steel pipe, thereby reducing the labor intensity.
[0034] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application.
Claims
1. A seamless steel pipe surface rust peeling device, comprising a base, both ends of the base are provided with mounting plates; characterized in that: Two installation plates are provided with a rust removal roller set, the rust removal roller set comprising two horizontally arranged rust removal rollers and a first driving unit, the rotation shafts of the rust removal rollers being connected with the output shafts of the first driving unit, and the rust removal rollers being in sliding connection with the installation plates; a steel pipe to be rust removed is placed on the rust removal roller set, and the steel pipe is tangent to the two rust removal rollers; the installation plate is connected with an inner rust cleaning assembly, the inner rust cleaning assembly comprising a telescopic rod, a second driving unit driving the telescopic rod to extend and retract, and a plurality of rust removal units arranged at the end of the telescopic rod, the telescopic rod being in sliding connection with the installation plate, and the rust removal units being in contact with the inner wall of the steel pipe.
2. A seamless pipe surface scale peeling apparatus according to claim 1, wherein: The sliding direction of the rust removal roller on the installation plate is horizontal.
3. A seamless pipe surface scale peeling apparatus according to claim 1, wherein: The sliding direction of the telescopic rod on the installation plate is vertical.
4. A seamless pipe surface scale peeling apparatus as set forth in claim 1, wherein: The plurality of rust removal units are uniformly distributed on the outer wall of the end of the telescopic rod.
5. A device for removing mill scale from the surface of a seamless steel tube as claimed in claim 4, characterized in that: The number of the rust removal units is four.
6. A seamless tube scale peeling apparatus as set forth in claim 1, characterized by: The rust removal unit comprises a sleeve, a rust removal block connecting seat, and a rust removal block arranged on the rust removal block connecting seat, one end of the sleeve being connected with the end of the telescopic rod, and the other end being in sliding connection with the rust removal block connecting seat; a spring is arranged between the sleeve and the rust removal block connecting seat.
7. A seamless tube surface scale peeling apparatus as set forth in claim 6, characterized by: The rust removal block is in arc structure.
8. A seamless tube scale peeling apparatus as set forth in claim 1, characterized by: The installation plate and the inner rust cleaning assembly are detachably connected.
9. A seamless tube scale peeling apparatus as set forth in claim 1, characterized by: A collecting box is arranged below the rust removal roller set.