X-ray detection tool for titanium alloy casting blade

By designing shallow pot-shaped and square-frame-shaped tooling, the problems of missed detection and low film utilization in X-ray inspection of titanium alloy cast blades were solved, achieving efficient and comprehensive inspection results.

CN223671022UActive Publication Date: 2025-12-16JIANGSU HUARAY TECH CO LTD
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Patent Information

Application Number
CN202423160221.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-16
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing X-ray inspection fixtures for titanium alloy cast blades cannot effectively inspect the special surfaces of the blades, leading to missed inspections. Furthermore, the film utilization rate is low, resulting in low inspection efficiency.

Method used

Shallow pot-shaped and square frame-shaped fixtures were designed for different inspection parts of titanium alloy cast blades. The design of insertion holes and through holes enables fine-tuning and comprehensive inspection. Combined with scattering protection, the flexibility and efficiency of inspection are improved.

Benefits of technology

It achieves zero-miss inspection of special surfaces of titanium alloy cast blades, improves film utilization, and can inspect 32 blades at a time, saving consumables and labor time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an X-ray detection tool for a titanium alloy casting blade. The X-ray detection tool comprises a pan-shaped tool and a square-frame-shaped tool, the top of a main body of the shallow-pot-shaped tool is of a shallow-pot-shaped structure, four groups of first insertion holes are formed in the shallow-pot-shaped structure in an annular array mode, eight first insertion holes are formed in each group in parallel, each first insertion hole is perpendicular to the shallow-pot-shaped structure, and a first through hole is formed in the center of the shallow-pot-shaped tool; a main body of the square-frame-shaped tool is of a cuboid structure, and four sets of second inserting holes are formed in the square-frame-shaped tool in an annular array mode. According to the two tools, the space of the whole large film is reasonably utilized, the film is cut and segmented at a local special part, the overall utilization rate of the film is high, 32 blades can be inspected at a time, the usage amount of the film is reduced, and working hours are saved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to titanium alloy cast vane technical field especially is related to a kind of X-ray detection tool for titanium alloy cast vane. BACKGROUND

[0002] Titanium alloy cast vane is the key component of engine, when X-ray detection is carried out to titanium alloy cast vane, titanium alloy cast vane is fixed on detection tool, when titanium alloy cast vane and tool are arranged in X-ray field and are irradiated, the radiation intensity of X-ray is influenced by internal defect of titanium alloy casting.The radiation intensity that is shot through titanium alloy casting has local change with the defect size, nature difference, forms the defect radiographic image, is recorded by X-ray film and is developed, or is observed in real time by fluorescent screen, or is detected by radiation counter instrument.The method of developing by radiographic film is commonly used method, that is, the X-ray photographic detection usually said, the defect image reflected by X-ray photography is intuitive, and defect shape, size, quantity, plane position and distribution range can be presented.Titanium alloy cast vane is fixed on the existing detection tool, titanium alloy cast vane and detection tool are in perpendicular state at top surface, when X-ray detection is carried out to titanium alloy cast vane, some special surfaces (such as blade body exhaust edge) of titanium alloy cast vane cannot be well detected, cannot guarantee that the angle of R ∠ of blade crown fish blade body and effective area area are better projected on film, and there is the problem of missed detection. SUMMARY

[0003] The utility model provides a kind of X-ray detection tool for titanium alloy cast vane including shallow pot shape tool and square frame tool, and the different detection parts of blade are assisted and fine-tuned, improve the flexibility of field operation, increase work efficiency, reduce the use of consumables.

[0004] To solve the above technical problems, the present application is realized by the following technical scheme: an X-ray detection tool for titanium alloy cast vane, comprising a shallow pot shape tool and a square frame tool.

[0005] The main body of the shallow pot shape tool is set as a shallow pot structure, and four groups of first insertion holes are arranged in a ring array inside the shallow pot structure. Each group of first insertion holes is parallelly arranged with eight first insertion holes. Each first insertion hole is perpendicularly arranged with the shallow pot structure. A first through hole is arranged at the center position of the shallow pot shape tool.

[0006] The main body of the square frame tool is set as a cuboid structure. The square frame tool is arranged with four groups of second insertion holes in a ring array. Each group of first insertion holes is linearly arranged with eight first insertion holes. A second through hole is arranged at the center position of the shallow pot shape tool.

[0007] The inner wall of the shallow pot-shaped fixture, the vertical wall of the square frame fixture, and the bottom are fixedly equipped with diffuser protection.

[0008] Preferably, the diameter of the shallow pot-shaped structure is set to 90-110 cm.

[0009] Preferably, lead plates are used for the scattering protection.

[0010] Preferably, the spacing between the first sockets in each group is 1-3 cm, and the spacing between the second sockets in each group is 1-3 cm.

[0011] Compared with the prior art, the advantages of this utility model are:

[0012] The shallow, pot-shaped curvature of the blade allows the exhaust edge angle of the titanium alloy cast blade to better conform to the film within the radiation field, especially at the R∠ point of the blade crown and body, ensuring better projection of the angle and effective area onto the film, achieving the goal of no missed inspections. The square-frame fixture performs comprehensive inspection of the titanium alloy cast blade, with its crown and tenon root meeting the projection angle of the radiation field. Both of these fixtures make efficient use of the space of the large film sheet, cutting and segmenting the film for specific local areas. They offer advantages such as high overall film utilization and the ability to inspect up to 32 blades at once, reducing film usage and saving time. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 This is a top view of a shallow, pot-shaped fixture.

[0015] Figure 2 This is a top view of a rectangular tooling fixture.

[0016] Figure 3 This is a sectional view of a shallow pot-shaped tooling.

[0017] Figure 4 This is a schematic diagram of the structure of a titanium alloy cast blade. Detailed Implementation

[0018] The present invention will now be described in detail with reference to specific embodiments:

[0019] like Figures 1 to 3 The X-ray inspection fixture shown includes a shallow pot-shaped fixture 1 and a square frame-shaped fixture 2.

[0020] The main body of the shallow pot-shaped tool is provided with a shallow pot-shaped structure 11 at the top, and four groups of first insertion holes 12 are arranged in an annular array in the shallow pot-shaped structure 11. Each group of first insertion holes 12 is provided with eight first insertion holes 12 in parallel, and each first insertion hole 12 is arranged vertically to the shallow pot-shaped structure. The shallow pot-shaped tool 1 is provided with a first through hole 13 at the center position;

[0021] The main body of the square block-shaped tool 2 is provided as a cuboid structure, and the square block-shaped tool 2 is provided with four groups of second insertion holes 21 in an annular array. Each group of first insertion holes 12 is provided with eight first insertion holes 12 in a linear array. The shallow pot-shaped tool 1 is provided with a second through hole 22 at the center position.

[0022] The inner wall of the shallow pot-shaped tool 1, the vertical wall of the square block-shaped tool 2 and the bottom are fixedly installed with a scattered line protection 4. The diameter of the shallow pot-shaped structure 11 is 100 cm. The scattered line protection 4 is made of lead plate. The interval distance between each group of first insertion holes 12 is 2 cm, and the interval distance between each group of second insertion holes 21 is 2 cm. The shallow pot-shaped tool 1 and the square block-shaped tool 2 are respectively sleeved and installed on the rotating shaft of the tool table through the first through hole 13 and the second through hole 22.

[0023] The shallow pot-shaped tool 1 is used for fine adjustment of the shooting angle of the blade body exhaust edge of the titanium alloy cast blade 4. Under a certain focal length, its radiation field can meet the relevant standards. After darkroom processing, the corresponding film blackness is obtained. Under the film viewer, it is read whether the defects in the evaluation and inspection area are over-standard or not. 32 pieces of titanium alloy cast blades 4 can be shot and detected at one time.

[0024] The square block-shaped tool 2 is used for overall shooting detection of the titanium alloy cast blade 4. Under a certain focal length, its radiation field can meet the relevant standards. After darkroom processing, the corresponding film blackness is obtained. Under the film viewer, it is read whether the defects in the evaluation and inspection area are over-standard or not. 32 pieces of titanium alloy cast blades 4 can be shot and detected at one time.

Claims

1. An X-ray inspection tooling for titanium alloy cast vanes, characterized in that: It includes shallow pot-shaped tool (1) and square frame tool (2); The main body of the shallow pot-shaped tool is provided with a shallow pot-shaped structure (11) at the top, four groups of first insertion holes (12) are arranged in a ring array in the shallow pot-shaped structure (11), each group of first insertion holes (12) is provided with eight parallel first insertion holes (12), and each first insertion hole (12) is arranged vertically to the shallow pot-shaped structure; a first through hole (13) is arranged at the center position of the shallow pot-shaped tool (1); The main body of the square frame tool (2) is provided with a cuboid structure, the square frame tool (2) is provided with four groups of second insertion holes (21) in a ring array, each group of first insertion holes (12) is provided with eight first insertion holes (12) arranged in a linear array, and a second through hole (22) is arranged at the center position of the shallow pot-shaped tool (1); The inner wall of the shallow pot-shaped tool (1), the vertical wall and the bottom of the square frame tool (2) are fixedly installed with a scattered line protection (4).

2. The X-ray inspection tooling for titanium alloy cast vane according to claim 1, characterized in that: The diameter size of the shallow pot-shaped structure (11) is 90-110 cm.

3. The X-ray inspection tooling for titanium alloy cast vane according to claim 1, characterized in that: The scattered line protection (4) is made of lead plate.

4. The x-ray inspection tooling for titanium alloy cast vane according to claim 1, characterized in that: The interval distance size between each group of first insertion holes (12) is 1-3 cm, and the interval distance size between each group of second insertion holes (21) is 1-3 cm.