Cutting equipment for film pasting of photovoltaic module
By designing a photovoltaic module film-applying cutting device that includes a conveyor belt, a cutting table, a correction plate, and a rotating component, the problem of stable positioning of photovoltaic panels during cutting was solved, the cutting accuracy and production efficiency were improved, and manual intervention was reduced.
Patent Information
- Application Number
- CN202423229409.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing photovoltaic module film-applying cutting equipment cannot guarantee the stable positioning of photovoltaic panels during cutting, which easily leads to deviation, resulting in decreased cutting accuracy and low automation.
A cutting device including a first support and a second support is designed, equipped with a conveyor belt, a cutting table, a correction plate, a rotary table and a cutting assembly. The device achieves stable positioning and automated cutting of photovoltaic panels through the transmission assembly and the rotary assembly, and ensures the accuracy of the cutting path by utilizing the positioning plate and the cutting assembly.
This technology ensures the stability of photovoltaic panels during the cutting process, avoids cutting deviations caused by material movement, improves the neatness of the cutting edges and production efficiency, and reduces manual intervention.
Smart Images
Figure CN223671316U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to photovoltaic module production technical field, concretely relates to a cutting equipment for photovoltaic module film pasting. BACKGROUND
[0002] In the manufacturing process of photovoltaic modules, ensuring the accurate and efficient cutting of its surface protection film is a key link to improve product quality and production efficiency. Therefore, cutting equipment for photovoltaic module film pasting is needed, which can not only achieve high-precision cutting, but also adapt to the needs of photovoltaic panels of different sizes and shapes, becoming an indispensable part of modern photovoltaic production lines. These cutting equipment brings higher flexibility and reliability to the photovoltaic industry, while greatly reducing production costs and material waste.
[0003] The existing cutting equipment for photovoltaic module film pasting cannot guarantee the stable positioning of the photovoltaic panel during cutting, which may cause the photovoltaic panel to shift and reduce the cutting accuracy. Moreover, the cutting is mostly done manually, which has low automation degree. Therefore, it is necessary to design a cutting equipment for photovoltaic module film pasting with high cutting accuracy. SUMMARY
[0004] The utility model discloses a kind of cutting equipment for photovoltaic module film pasting to the existing device, to solve the problems presented in the above background.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a kind of cutting equipment for photovoltaic module film pasting, including first support and second support, the first support and second support are arranged side by side, the upper of second support is rotatably connected with roll film;
[0006] The inside of the first support is fixedly connected with a control box, the upper of the first support is fixedly connected with a mounting bracket, the inside of the mounting bracket is fixedly connected with a conveyor belt, the output end of the conveyor belt is fixedly connected with a cutting table, the side of the cutting table is provided with a transmission assembly, the output end of the transmission assembly is fixedly connected with a lead screw, the rod body of the lead screw is threadedly connected with a correction plate, the center of the correction plate is rotatably connected with a rotary table, the lower of the rotary table is installed with a rotating assembly;
[0007] The both sides of the cutting table are fixedly connected with symmetrical support plates, a smoothing roller is installed between the two support plates, the side of the smoothing roller away from the correction plate is installed with a cutting assembly, the outside of the cutting table is welded with a collection table.
[0008] The utility model further illustrates that the side of the mounting bracket close to the output end of the conveyor belt is fixedly connected with a positioning plate, the upper of the positioning plate is riveted with a first blade, the upper of the first blade is welded with a baffle.
[0009] The utility model further illustrates, transmission assembly is the belt drive structure of motor drive, transmission assembly's driven end is connected with the screw rod, the screw rod is the structure that has opposite direction thread setting in both ends, the upper surface of cutting platform is located the above of screw rod and is equipped with the groove opposite, the correction board is installed in the groove of cutting platform's upper surface.
[0010] The utility model further illustrates, the rotary table is installed between two grooves of cutting platform's upper surface, the upper surface of rotary table is slightly higher than the upper surface of cutting platform.
[0011] The utility model further illustrates, the lower middle part of rotary table is fixedly connected with the connecting column, the rotary assembly includes the rotary board, the rotary board is the plate -like structure that the U -shaped groove is set up in the four corners of the cube,
[0012] The rotary board is fixedly connected on the column body of connecting column, one side of rotary board is installed with the disc, the side close to rotary table on disc is welded with the lever, the other side middle part of disc is connected with the rotary motor through the connecting rod.
[0013] The utility model further illustrates, the cutting assembly includes the slide rail, the slide rail is installed in the inside of support plate, the slide rail is slidably connected with the sliding block, the connecting frame is fixedly connected between two sliding blocks, the top of connecting frame is connected with the output end of pneumatic cylinder, the side close to correction board on connecting frame is elastically connected with the pressing plate, the displacement sensor is installed below the pressing plate on cutting platform, the second blade is riveted on the other side of connecting frame.
[0014] Compared with the prior art, the utility model has reached the beneficial effects that: the utility model guarantees the overall stability when cutting photovoltaic panel through setting cutting assembly, prevents its displacement or vibration in the cutting process, thereby ensuring the accuracy of cutting path, helps to avoid cutting deviation caused by material movement, guarantees that cutting edge is neat and smooth, cooperates with rotary assembly to realize film cutting on every edge of photovoltaic panel, reduces the demand of manual intervention, improves the overall efficiency of production line. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model.In the drawings:
[0016] Figure 1 It is the overall structure schematic diagram of the utility model;
[0017] Figure 2 It is the overall structure schematic diagram of another view of the utility model;
[0018] Figure 3 is a structural schematic view of the cutting table of the utility model;
[0019] Figure 4 is a partial structural schematic view of the inside of the cutting table of the utility model;
[0020] Figure 5 is a structural schematic view of the rotating assembly of the utility model;
[0021] Figure 6 is a structural schematic view of the cutting assembly of the utility model;
[0022] In the drawing: 1, first support; 2, second support; 3, control box; 4, mounting frame; 41, positioning plate; 42, first blade; 43, baffle; 5, conveying belt; 6, cutting table; 7, transmission assembly; 8, lead screw; 9, correction plate; 10, rotating table; 101, connecting column; 11, rotating assembly; 111, rotating plate; 112, disc; 113, lever; 12, support plate; 13, smoothing roller; 14, cutting assembly; 141, sliding rail; 142, sliding block; 143, connecting frame; 144, second blade; 145, pressing plate; 15, collecting table; 16, roll-shaped film. DETAILED DESCRIPTION
[0023] The utility model discloses technical scheme further non-restrictive detailed description in combination with preferred embodiment and its drawing. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of the utility model protection.
[0024] Please refer to Figures 1-6 The utility model provides technical scheme: a kind of cutting equipment for photovoltaic module film sticking, including first support 1 and second support 2, first support 1 and second support 2 are arranged side by side, and roll-shaped film 16 is rotatably connected above second support 2;
[0025] The inside of first support 1 is fixedly connected with control box 3, for controlling the whole equipment, and the upper portion of first support 1 is fixedly connected with mounting frame 4, the inside of mounting frame 4 is fixedly connected with conveying belt 5, conveying belt 5 is intermittent conveying structure, for conveying photovoltaic panel, and the output end of conveying belt 5 is fixedly connected with cutting table 6, for cutting work of photovoltaic panel film sticking, and the side of cutting table 6 is provided with transmission assembly 7, the output end of transmission assembly 7 is fixedly connected with lead screw 8, and the structure of lead screw 8 is provided with opposite thread at both ends, correction plate 9 is threadedly connected on the stem of lead screw 8, for realizing the center operation of photovoltaic panel;
[0026] The central rotation of the correction plate 9 is connected with the rotating table 10, and the lower part of the rotating table 10 is provided with the rotating assembly 11 for driving the rotation of the rotating table 10.
[0027] The two sides of the cutting table 6 are fixedly connected with the symmetrical support plates 12, and the two support plates 12 are provided with the flattening roller 13, and the side, away from the correction plate 9, of the flattening roller 13 is provided with the cutting assembly 14; the outer side of the cutting table 6 is welded with the collecting table 15 for collecting the photovoltaic panel after the film is pasted.
[0028] Reference Figures 2 to 4 The side, close to the output end of the conveying belt 5, of the mounting frame 4 is fixedly connected with the positioning plate 41, the upper part of the positioning plate 41 is riveted with the first blade 42, and the upper part of the first blade 42 is welded with the baffle 43; the pulling end of the roll-shaped film 16 passes between the first blade 42 and the baffle 43, and when the pulling part of the protective film is enough to cover the whole surface of the photovoltaic panel, the protective film is cut off by pulling it downward;
[0029] The transmission assembly 7 is a belt transmission structure driven by a motor, the driven end of the transmission assembly 7 is connected with the lead screw 8, the upper surface of the cutting table 6 is provided with a groove opposite to the lead screw 8, and the correction plate 9 is installed in the groove; since the screw threads at the two ends of the lead screw 8 are opposite, the transmission assembly 7 drives the two correction plates 9 to move in opposite directions or relative directions; when the photovoltaic panel is located between the two correction plates 9, the two correction plates 9 are driven to move close to each other until the photovoltaic panel is clamped, so that the photovoltaic panel is located in the middle part of the cutting table 6.
[0030] The rotating table 10 is installed between the two grooves in the upper surface of the cutting table 6, and the upper surface of the rotating table 10 is slightly higher than the upper surface of the cutting table 6; when the photovoltaic panel is located above the rotating table 10, the photovoltaic panel rotates together with the rotating table 10.
[0031] Reference Figure 5 The lower middle part of the rotating table 10 is fixedly connected with the connecting column 101, the rotating assembly 11 includes the rotating plate 111, which is a plate-shaped structure with U-shaped grooves in four corners of a square; the rotating plate 111 is fixedly connected on the column body of the connecting column 101, one side of the rotating plate 111 is provided with the disc 112, the side, close to the rotating table 10, of the disc 112 is welded with the lever 113, and the other side of the disc 112 is connected with the rotating motor through the connecting rod; when the rotating motor is driven, the lever 113 rotates around the center of the disc 112, and in the rotating process, the lever 113 is sequentially inserted into the four U-shaped grooves in the rotating plate 111 to intermittently rotate the rotating plate 111 by ninety degrees; when the photovoltaic panel is located above the rotating table 10, the rotating assembly 11 is used to make the four edges of the photovoltaic panel sequentially parallel to the cutting assembly 14.
[0032] Reference Figure 6The cutting assembly 14 comprises a sliding rail 141 mounted on the inner side of the support plate 12, a sliding block 142 slidingly connected on the sliding rail 141, a connecting frame 143 fixedly connected between the two sliding blocks 142, the output end of the air cylinder connected to the upper side of the connecting frame 143, an elastic plate 145 elastically connected to one side of the connecting frame 143 close to the correction plate 9, a displacement sensor mounted on the cutting table 6 below the elastic plate 145 for detecting the displacement distance of the photovoltaic panel below the elastic plate 145, and a second blade 144 riveted to the other side of the connecting frame 143; when the photovoltaic panel is conveyed below the elastic plate 145, a signal is received by the displacement sensor, the air cylinder is started by the control box 3, the elastic plate 145 is lowered and contacted with the photovoltaic panel, the second blade 144 continues to be lowered to cut the excess film on the edge of the photovoltaic panel after the elastic plate 145 is contacted with the photovoltaic panel, the photovoltaic panel film is kept in a stable state during the cutting process by the pressing of the elastic plate 145, and thus the cutting precision is greatly improved.
[0033] In the embodiment, the photovoltaic panel enters the input end of the conveying belt 5, the roll-shaped film 16 completely covers the surface of the photovoltaic panel and is cut off, the conveying belt 5 conveys the photovoltaic panel to the cutting table 6, the photovoltaic panel is centered by the correction plate 9, the photovoltaic panel enters below the flattening roller 13 to perform a preliminary protective film attaching and flattening work after being pushed by the conveying belt 5 at the rear, the photovoltaic panel is conveyed into the cutting assembly 14 by the flattening roller 13 to perform cutting of the excess protective film on the edge, the photovoltaic panel is sent back to the rotating table 10 by the flattening roller 13 after being reversed on the cutting side, the photovoltaic panel is rotated by the rotating assembly 11, the other edges of the photovoltaic panel enter the cutting assembly 14 to perform cutting, and the photovoltaic panel with the cut film is collected by the collecting table 15 after repeating four times.
[0034] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0035] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some technical features, and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A cutting device for photovoltaic module film, comprising a first support (1) and a second support (2), characterized in that: The first support (1) and the second support (2) are arranged side by side, and the upper portion of the second support (2) is rotatably connected with a roll-shaped film (16); The first support (1) is fixedly connected with a control box (3) inside, the upper portion of the first support (1) is fixedly connected with a mounting rack (4), the inside of the mounting rack (4) is fixedly connected with a conveying belt (5), the output end of the conveying belt (5) is fixedly connected with a cutting table (6), one side of the cutting table (6) is provided with a transmission assembly (7), the output end of the transmission assembly (7) is fixedly connected with a lead screw (8), the rod body of the lead screw (8) is threadedly connected with a correction plate (9), the central portion of the correction plate (9) is rotatably connected with a rotating table (10), and the lower portion of the rotating table (10) is provided with a rotating assembly (11). Both sides of the cutting table (6) are fixedly connected with symmetrical support plates (12), a smoothing roller (13) is installed between the two support plates (12), a cutting assembly (14) is installed on the side of the smoothing roller (13) away from the correction plate (9), and a collecting table (15) is welded on the outside of the cutting table (6).
2. The cutting apparatus for photovoltaic module film according to claim 1, characterized in that: The side of the mounting rack (4) close to the output end of the conveying belt (5) is fixedly connected with a positioning plate (41), the upper portion of the positioning plate (41) is riveted with a first blade (42), and the upper portion of the first blade (42) is welded with a baffle (43).
3. The cutting apparatus for photovoltaic module film according to claim 1, characterized in that: The transmission assembly (7) is a belt transmission structure driven by a motor, the driven end of the transmission assembly (7) is connected with the lead screw (8), the lead screw (8) is provided with threads in opposite directions at both ends, and the upper portion of the cutting table (6) is provided with a groove opposite to the lead screw (8) on the upper surface.
4. The cutting apparatus for photovoltaic module film according to claim 3, characterized in that: The rotating table (10) is installed between the two grooves on the upper surface of the cutting table (6), and the upper surface of the rotating table (10) is slightly higher than the upper surface of the cutting table (6).
5. The cutting apparatus for photovoltaic module film according to claim 1, characterized in that: The lower portion of the rotating table (10) is fixedly connected with a connecting column (101), the rotating assembly (11) comprises a rotating plate (111), and the rotating plate (111) is a plate-shaped structure with a U-shaped groove in the four corners of a square; The rotating plate (111) is fixedly connected to the column body of the connecting column (101), one side of the rotating plate (111) is provided with a disc (112), a lever (113) is welded on the side of the disc (112) close to the rotating table (10), and the other side of the disc (112) is connected with a rotating motor through a connecting rod.
6. The cutting apparatus for photovoltaic module film according to claim 1, characterized in that: The cutting assembly (14) comprises a slide rail (141) installed on the inner side of the support plate (12), a sliding block (142) is connected on the slide rail (141), a connecting frame (143) is fixedly connected between the two sliding blocks (142), the upper side of the connecting frame (143) is connected with the output end of the air cylinder, an elastic plate (145) is elastically connected on the side of the connecting frame (143) close to the correction plate (9), a displacement sensor is installed below the elastic plate (145) on the cutting table (6), and the other side of the connecting frame (143) is riveted with a second blade (144).