Glazing device for ceramic processing and production

By designing a multi-station rotating mechanism and glazing device, automated batch glazing of the inner wall of ceramic blanks was achieved, solving the problem of reliance on manual operation in existing technologies and improving the efficiency and effectiveness of ceramic processing and production.

CN223671496UActive Publication Date: 2025-12-16张斌洋
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Patent Information

Application Number
CN202423247816.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-16
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In current ceramic processing and production, the glazing process relies on manual operation, which cannot achieve batch production, increases the labor intensity of workers, and reduces efficiency.

Method used

A glazing device including a multi-station rotating mechanism and a glazing mechanism was designed. The device uses a drive motor to drive a worm gear system to rotate the ceramic blank and automatically spray glaze through a nozzle to achieve batch glazing.

Benefits of technology

It enables automated batch glazing of the inner wall of ceramic blanks, reducing the labor intensity of workers and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glazing device for ceramic processing and production, which belongs to the field of glazing devices and comprises a glaze box, a multi-station rotating mechanism is arranged on the top surface of the glaze box and comprises a mechanism shell, a worm gear, a rotating table, a connecting shaft, a worm and a driving motor, the mechanism shell is fixedly connected to the top surface of the glaze box, and the worm gear is fixedly connected to the rotating table. According to the multi-station rotating mechanism, a driving motor is started to drive the output end to drive a connecting shaft to rotate through a second rotating rod, and the rotating table is fixedly connected to the top ends of the first rotating rods on the top faces of the worm wheels; a worm on the outer wall of a connecting shaft drives a worm wheel under the meshing effect, the worm wheel rotates in a mechanism shell through a first rotating rod and then drives a rotating table to rotate on the top face of the mechanism shell, and therefore during glazing, after green bodies are sequentially placed on the rotating table, a plurality of green bodies can be driven to rotate at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to glazing device field, especially in a kind of glazing device for ceramic processing production. BACKGROUND

[0002] Ceramic materials are mostly oxides, nitrides, borides and carbides etc. Common ceramic materials are clay, alumina, kaolin etc. Ceramic materials generally have high hardness, but poor plasticity. In addition to the use in tableware, decoration, it also plays an important role in the development of science and technology. Ceramic raw materials are a large amount of resources clay on earth. The properties of clay are toughness, plasticity at room temperature, can be carved after slightly drying, can be ground after completely drying, can be made into pottery after burning to 700 degrees, can be almost completely non-absorbing water and resistant to high temperature and corrosion after porcelainization at 1230 degrees. The flexibility of its use has various creative applications in today's culture and technology.

[0003] In the prior art, glazing device is needed in the process of ceramic processing production to glaze it. The glazing methods include dipping glaze, pouring glaze, brushing glaze, blowing glaze, swinging glaze and throwing glaze. When glazing the inner wall of ceramic, it needs to be glazed by artificial way. The worker pours glaze slurry into the inner part of ceramic body, and makes the glaze slurry evenly adhere to the inner wall of the body by repeatedly shaking or pouring. This glazing method for the inner wall of ceramic body can only glaze single ceramic inner wall, cannot batch glaze, and is more dependent on the proficiency of workers when glazing ceramic body, thereby not only increasing the labor intensity of workers, but also reducing work efficiency. CONTENT OF THE UTILITY MODEL

[0004] The main purpose of the utility model is to provide a glazing device for ceramic processing production, which can effectively solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:

[0006] The utility model provides an enamel device for ceramic processing production, including glaze tank, the top surface of glaze tank is equipped with multi -position rotating mechanism, and multi -position rotating mechanism includes mechanism shell, worm wheel, rotating table, connecting shaft, worm and drive motor, mechanism shell fixedly connected in the top surface of glaze tank, and several worm wheels are respectively through the first rotation rod of top surface and bottom surface and are movably connected in mechanism shell, rotating table is fixedly connected in the top end of first rotation rod of worm wheel top surface, connecting shaft is movably connected in mechanism shell through second rotation rod of both ends, and the outside of connecting shaft is also fixedly connected with several worm that meshes with worm wheel, drive motor is fixedly connected on the lateral wall of mechanism shell, and the output of drive motor is fixedly connected with second rotation rod, the top surface of glaze tank and located above multi -position rotating mechanism still is equipped with glazing mechanism, and glazing mechanism includes support frame, moving plate, spray material pipe, pump body, electric push rod, spray material branch pipe and spray head, support frame is fixedly connected above glaze tank, and moving plate is movably connected in support frame through both ends sliding block, spray material pipe is fixedly connected on the bottom of moving plate through both ends U type block, electric push rod is fixedly connected on the top surface of support frame, and the output of electric push rod is fixedly connected with moving plate, the bottom of spray material pipe is also fixedly connected with several spray material branch pipes corresponding with rotating table, and the output of spray material branch pipe is fixedly connected with spray head, the input of pump body is fixedly connected with the outlet pipe of left bottom of glaze tank, and the output of pump body is connected with spray material pipe between the output of pump body and spray material pipe.

[0007] Preferably, the mechanism shell is fixedly installed on the top surface of the glaze tank, and the top surface and the bottom surface of the mechanism shell are provided with a plurality of first rotation holes in a transverse array, and second rotation holes are further formed in the left and right side walls of the mechanism shell.

[0008] Preferably, a plurality of worm wheels are provided, and the top surface and the bottom surface of each worm wheel are fixedly installed with a first rotation rod, the first rotation rod is movably installed in the first rotation hole, the top end of the first rotation rod on the top surface of the worm wheel is further fixedly installed with a rotating table, the left and right ends of the connecting shaft are respectively fixedly installed with a second rotation rod, the second rotation rod is movably installed in the second rotation hole, a plurality of worms are further fixedly installed on the outer wall of the connecting shaft, and the worms and the worm wheels are meshed with each other, and the drive motor is fixedly installed on the right side wall of the mechanism shell, and the output of the drive motor is fixedly installed with the right end of the connecting shaft.

[0009] Preferably, a feeding pipe is fixedly installed above the left side wall of the glaze tank, and an outlet pipe is fixedly installed below the feeding pipe.

[0010] Preferably, the support frame is fixedly installed above the glaze tank, and vertical openings are respectively formed in the left and right side walls of the support frame, and sliding grooves are respectively formed in the inner walls of the vertical openings.

[0011] Preferably, the electric push rod is fixedly installed on the top surface of the support frame, and the output end of the electric push rod is fixedly installed with a moving plate, the two sides of the moving plate are movably installed in the vertical ports respectively, and the front and back surfaces of the two sides of the moving plate are fixedly installed with sliding blocks respectively, the sliding blocks are movably installed in the sliding grooves, and the bottom surface of the moving plate is further fixedly installed with U-shaped blocks on the two sides respectively, and the two ends of the material spraying pipe are fixedly installed in the U-shaped ports of the U-shaped blocks respectively, the bottom surface of the material spraying pipe is fixedly installed with a plurality of material spraying branch pipes, and the output end of the material spraying branch pipe is fixedly installed with a spraying head, the input end of the pump body is fixedly installed with the discharge pipe, and the output end of the pump body is fixedly installed with the input end of the material spraying pipe through the material conveying pipe.

[0012] Compared with the prior art, the utility model has the advantages of:

[0013] In the utility model, the multi-station rotating mechanism is set, the driving output end of the driving motor is driven to rotate the connecting shaft through the second rotating rod, the worm on the outer wall of the connecting shaft drives the worm wheel under the meshing effect, the worm wheel rotates in the mechanism shell through the first rotating rod, and the rotating table is driven to rotate on the top surface of the mechanism shell, so that the blank bodies can be placed on the rotating table in turn during glazing, a plurality of blank bodies can be simultaneously rotated, and the glazing mechanism is used, the electric push rod driving output end is driven to move the moving plate downward through the sliding blocks on the two sides until the spraying heads on the material spraying branch pipes on the bottom surface of the material spraying pipe enter the openings of the blank bodies, the pump body is started to pump the glaze in the glaze box out and into the material spraying pipe through the material conveying pipe, the glaze is conveyed into the material spraying branch pipes through the material spraying pipe, and then the glaze is sprayed onto the inner wall of the blank body through the spraying heads, the spraying heads are again made to penetrate into the blank body, the glaze can be sprayed onto the inner wall of the blank body during the self-rotation of the blank body, and the glazing operation is completed, so that the glazing mode of manual operation on the inner wall of the blank body is replaced, batch automatic glazing of the inner wall of the ceramic blank body is realized, the labor intensity of workers is reduced, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the overall structure schematic view of the utility model; Figure 2 It is the structure split schematic view of the multi-station rotating mechanism of the utility model;

[0015] Figure 3 It is the overall structure schematic view of the glazing mechanism of the utility model;

[0016] Figure 4 It is the Figure 3 It is the structure enlarged schematic view of A of the utility model.

[0017] In the figure: 1, glaze tank; 2, multi-station rotating mechanism; 3, glazing mechanism; 4, mechanism housing; 5, first rotating hole; 6, worm gear; 7, first rotating rod; 8, rotating table; 9, second rotating hole; 10, connecting shaft; 11, second rotating rod; 12, worm; 13, drive motor; 14, feeding pipe; 15, discharge pipe; 16, support frame; 17, vertical port; 18, chute; 19, moving plate; 20, sliding block; 21, spraying pipe; 22, U-shaped block; 23, pump body; 24, conveying pipe; 25, electric push rod; 26, spraying branch pipe; 27, spray head. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application will be further described in conjunction with the specific embodiments.

[0019] As shown in Figure 1 - Figure 4 A glazing device for ceramic processing and production, comprising a glaze tank 1, the top surface of the glaze tank 1 is provided with a multi-station rotating mechanism 2, and the multi-station rotating mechanism 2 comprises a mechanism housing 4, a worm gear 6, a rotating table 8, a connecting shaft 10, a worm 12 and a drive motor 13, the mechanism housing 4 is fixedly connected to the top surface of the glaze tank 1, and a plurality of worm gears 6 are movably connected in the mechanism housing 4 through the first rotating rods 7 on the top surface and the bottom surface, the rotating table 8 is fixedly connected to the top end of the first rotating rod 7 on the top surface of the worm gear 6, the connecting shaft 10 is movably connected in the mechanism housing 4 through the second rotating rods 11 at both ends, and the outer part of the connecting shaft 10 is further fixedly connected with a plurality of worms 12 meshing with the worm gears 6, the drive motor 13 is fixedly connected to the side wall of the mechanism housing 4, and the output end of the drive motor 13 is fixedly connected with the second rotating rod 11, the top surface of the glaze tank 1 and above the multi-station rotating mechanism 2 is further provided with a glazing mechanism 3, and the glazing mechanism 3 comprises a support frame 16, a moving plate 19, a spraying pipe 21, a pump body 23, an electric push rod 25, a spraying branch pipe 26 and a spray head 27, the support frame 16 is fixedly connected above the glaze tank 1, and the moving plate 19 is movably connected in the support frame 16 through the sliding blocks 20 at both ends, the spraying pipe 21 is fixedly connected to the bottom surface of the moving plate 19 through the U-shaped blocks 22 at both ends, the electric push rod 25 is fixedly connected to the top surface of the support frame 16, and the output end of the electric push rod 25 is fixedly connected with the moving plate 19, the bottom surface of the spraying pipe 21 is further fixedly connected with a plurality of spraying branch pipes 26 corresponding to the rotating table 8, and the output end of the spraying branch pipe 26 is fixedly connected with the spray head 27, the input end of the pump body 23 is fixedly connected with the discharge pipe 15 at the left bottom of the glaze tank 1, and the output end of the pump body 23 is connected with the conveying pipe 24 between the spraying pipe 21.

[0020] As shown in Figure 2As shown, the mechanism housing 4 is fixedly installed on the top surface of the glaze box 1, and the top surface and the bottom surface of the mechanism housing 4 are provided with a plurality of first rotating holes 5 in a transverse array, and the left and right side walls of the mechanism housing 4 are also provided with second rotating holes 9, so that the first rotating rod 7 and the second rotating rod 11 can rotate through the first rotating hole 5 and the second rotating hole 9;

[0021] As shown, Figure 2 As shown, the worm wheel 6 is provided with a plurality of first rotating rods 7 fixedly installed on the top surface and the bottom surface of the worm wheel 6, the first rotating rod 7 is movably installed in the first rotating hole 5, and the top end of the first rotating rod 7 on the top surface of the worm wheel 6 is also fixedly installed with a rotating table 8, the left and right ends of the connecting shaft 10 are fixedly installed with a second rotating rod 11, and the second rotating rod 11 is movably installed in the second rotating hole 9, a plurality of worm gears 12 are fixedly installed on the outer wall of the connecting shaft 10, and the worm gears 12 and the worm wheel 6 are meshed together, a drive motor 13 is fixedly installed on the right side wall of the mechanism housing 4, and the output end of the drive motor 13 and the right end of the connecting shaft 10 are fixedly installed together, the second rotating rod 11 is rotated in the second rotating hole 9 by opening the drive motor 13 drive output end to drive the connecting shaft 10 to rotate, the connecting shaft 10 drives the worm gear 12 to rotate, the worm gear 12 drives the worm wheel 6 to rotate under the meshing action, the first rotating rod 7 on the top surface and the bottom surface of the worm wheel 6 is rotated in the first rotating hole 5, and the rotating table 8 is driven on the top surface of the mechanism housing 4, so that the ceramic body is placed on the top surface of the rotating table 8 in sequence, and a plurality of ceramic bodies are rotated during processing to cooperate with the glazing mechanism 3 for glazing operation;

[0022] As shown, Figure 3 As shown, the left side wall of the glaze box 1 is fixedly installed with a feeding pipe 14, and the lower side of the feeding pipe 14 is fixedly installed with a discharging pipe 15, the ceramic body glazing glaze is added to the glaze box 1 through the feeding pipe 14, and the discharging pipe 15 enables the pump body 23 to extract the glaze in the glaze box 1;

[0023] As shown, Figure 4 As shown, the support frame 16 is fixedly installed above the glaze box 1, and the left and right side walls of the support frame 16 are respectively provided with vertical openings 17, and the inner walls of the vertical openings 17 are respectively provided with sliding grooves 18, so that the moving plate 19 can move up and down in the support frame 16 through the sliding block 20;

[0024] As shown, Figure 3 and Figure 4As shown, the electric push rod 25 is fixedly installed on the top surface of the support frame 16, and the output end of the electric push rod 25 is fixedly installed with the moving plate 19, the moving plate 19 is movably installed in the vertical port 17, and the moving plate 19 is fixedly installed with the sliding block 20 on the front and back surfaces of the two sides, the sliding block 20 is movably installed in the sliding groove 18, and the moving plate 19 is fixedly installed with the U-shaped block 22 on the two sides of the bottom surface, the two ends of the spraying pipe 21 are fixedly installed in the U-shaped port of the U-shaped block 22, the bottom surface of the spraying pipe 21 is fixedly installed with a plurality of spraying branch pipes 26, the output end of the spraying branch pipe 26 is fixedly installed with the spray head 27, the input end of the pump body 23 is fixedly installed with the discharge pipe 15, the output end of the pump body 23 is fixedly installed with the input end of the spraying pipe 21, the electric push rod 25 is driven to move the moving plate 19 downward, the moving plate 19 moves in the vertical port 17, the sliding block 20 slides in the sliding groove 18, the plurality of spraying branch pipes 26 on the bottom surface of the spraying pipe 21 installed by the U-shaped block 22 gradually extend into the body through the openings on the body, when extending into the body, the pump body 23 pumps the glaze through the discharge pipe 15 and the conveying pipe 24 into the spraying pipe 21, and finally, the glaze is sprayed on the inner wall of the body through the spray head 27, since the direction of the spray head 27 is fixedly installed and moves downward, and the body rotates continuously, so that the glaze on the inner wall of the body is uniform.

[0025] It needs explaining, the utility model discloses a kind of glazing device for ceramic processing production, when glazing to ceramic body inner wall, blank body is placed to the top surface of rotating table 8, subsequently, open electric push rod 25 installed in the top surface of support frame 16, electric push rod 25 will drive output end push moving plate 19 to move downwards, the two sides of moving plate 19 will move downwards in vertical mouth 17 opened on the two side walls of support frame 16, and the slider 20 installed on the front and back of the two sides of moving plate 19 will slide in the sliding slot 18 opened on the two sides of the inner wall of vertical mouth 17, until the spray head 27 on the bottom surface of the spray pipe 21 of the U-shaped block 22 installed on the bottom surface of moving plate 19 enters the opening of blank body on the top surface of rotating table 8, then, open pump body 23, the input end of pump body 23 will draw out glaze that is previously added in glaze box 1 through charging pipe 14 through discharge pipe 15, and glaze is pumped into spray pipe 21 through the output end of the material conveying pipe 24 installed on the output end, and glaze in spray pipe 21 will enter into the bottom spray branch pipe 26 under the pump pressure, and is sprayed out through the spray head 27 on the output end of spray branch pipe 26, and glaze is sprayed on the inner wall of blank body, then, electric push rod 25 is opened again to push moving plate 19, so that spray head 27 constantly moves to the bottom of blank body, simultaneously, open drive motor 13 installed on the right side wall of mechanism shell 4, drive motor 13 will drive output end to drive second rotating rod 11 to rotate in the second rotating hole 9 opened on the two side walls of mechanism shell 4, and second rotating rod 11 will drive connecting shaft 10 to rotate, connecting shaft 10 will drive the rotation of the worm 12 on the outer wall, and the worm 12 will drive the worm wheel 6 to rotate in mechanism shell 4 under the meshing action with worm wheel 6, and the first rotating rod 7 installed on the top surface and bottom surface of worm wheel 6 will rotate in the first rotating hole 5 opened on the top surface and bottom surface of mechanism shell 4, at the same time, the first rotating rod 7 located on the top surface of worm wheel 6 will drive the rotating table 8 installed on the top end to rotate on the top surface of mechanism shell 4, to drive blank body to rotate, and in the process of rotation, spray head 27 will continuously spray glaze on the inner wall of blank body, and moves downwards inside in the process of spraying glaze, to ensure that glazing on the inner wall of blank body is uniform, until glazing on the inner wall of blank body is completed, let spray head 27 move out from blank body, and ceramic body with inner wall glazing completed is taken off from rotating table 8, to replace the mode of glazing on the inner wall of blank body by artificial under the cooperation of multi-station rotating mechanism 2 and glazing mechanism 3, and batch automatic glazing can be realized on the inner wall of ceramic body, to reduce the labor intensity of staff, and improve work efficiency.

[0026] The above merely is preferred embodiment of the present utility model and is not used for limiting the present utility model, although the present utility model is described in detail with reference to the foregoing embodiment, however, can make various improvements and can replace the components therein with equivalent in the case of not departing from the scope of the present utility model, or make equivalent replacement to part technical features, all should be contained in the protection scope of the present utility model in the spirit and principle of the present utility model.

Claims

1. An enamelling device for the ceramic processing production, comprising an enamelling tank (1), characterised in that: The top surface of the glaze tank (1) is provided with a multi-station rotating mechanism (2), and the multi-station rotating mechanism (2) comprises a mechanism shell (4), a worm gear (6), a rotating table (8), a connecting shaft (10), a worm (12) and a driving motor (13), the mechanism shell (4) is fixedly connected to the top surface of the glaze tank (1), and a plurality of worm gears (6) are movably connected in the mechanism shell (4) through first rotating rods (7) on the top surface and the bottom surface, respectively, the rotating table (8) is fixedly connected to the top end of the first rotating rod (7) on the top surface of the worm gear (6), the connecting shaft (10) is movably connected in the mechanism shell (4) through second rotating rods (11) at both ends, and the outer part of the connecting shaft (10) is further fixedly connected with a plurality of worms (12) engaged with the worm gears (6), the driving motor (13) is fixedly connected to the side wall of the mechanism shell (4), and the output end of the driving motor (13) is fixedly connected with the second rotating rod (11), the top surface of the glaze tank (1) and above the multi-station rotating mechanism (2) is further provided with a glazing mechanism (3), and the glazing mechanism (3) comprises a support frame (16), a moving plate (19), a spraying pipe (21), a pump body (23), an electric push rod (25), a spraying branch pipe (26) and a spray head (27), the support frame (16) is fixedly connected above the glaze tank (1), and the moving plate (19) is movably connected in the support frame (16) through sliding blocks (20) at both ends, the spraying pipe (21) is fixedly connected to the bottom surface of the moving plate (19) through U-shaped blocks (22) at both ends, the electric push rod (25) is fixedly connected to the top surface of the support frame (16), and the output end of the electric push rod (25) is fixedly connected with the moving plate (19), the bottom surface of the spraying pipe (21) is further fixedly connected with a plurality of spraying branch pipes (26) corresponding to the rotating table (8), and the output end of the spraying branch pipe (26) is fixedly connected with a spray head (27), the input end of the pump body (23) is fixedly connected with the discharge pipe (15) on the left bottom of the glaze tank (1), and the output end of the pump body (23) is connected with the spraying pipe (21) through a feeding pipe (24).

2. The glazing device for ceramic processing production according to claim 1, characterized in that: The mechanism shell (4) is fixedly installed on the top surface of the glaze tank (1), and a plurality of first rotating holes (5) are formed in the top surface and the bottom surface of the mechanism shell (4) in a transverse array, and second rotating holes (9) are further formed in the left and right side walls of the mechanism shell (4), respectively.

3. The glazing apparatus for ceramic processing production according to claim 2, characterized in that: The worm wheel (6) is provided with several, and the top and bottom surfaces of the worm wheel (6) are respectively fixedly installed with first rotating rods (7), the first rotating rods (7) are movably installed in the first rotating holes (5), and the top ends of the first rotating rods (7) on the top surface of the worm wheel (6) are further fixedly installed with rotating tables (8), the left and right ends of the connecting shaft (10) are respectively fixedly installed with second rotating rods (11), and the second rotating rods (11) are movably installed in the second rotating holes (9), a plurality of worm gears (12) are further fixedly installed on the outer wall of the connecting shaft (10), and the worm gears (12) and the worm wheel (6) are meshed together, and the driving motor (13) is fixedly installed on the right side wall of the mechanism shell (4), and the output end of the driving motor (13) and the right end of the connecting shaft (10) are fixedly installed together.

4. The glazing apparatus for ceramic processing production according to claim 3, characterized in that: The left side wall of the glaze box (1) is fixedly installed with a feeding pipe (14), and the lower side of the feeding pipe (14) is fixedly installed with a discharging pipe (15).

5. The glazing apparatus for ceramic processing production according to claim 4, characterized in that: The support frame (16) is fixedly installed above the glaze box (1), and vertical openings (17) are respectively formed in the left and right side walls of the support frame (16).

6. The glazing apparatus for ceramic processing production according to claim 5, characterized in that: The electric push rod (25) is fixedly installed on the top surface of the support frame (16), and the output end of the electric push rod (25) is fixedly installed with a moving plate (19), the moving plate (19) is movably installed in the vertical openings (17), and the left and right sides of the moving plate (19) are respectively fixedly installed with sliding blocks (20), the sliding blocks (20) are movably installed in the sliding grooves (18), the left and right sides of the moving plate (19) are respectively fixedly installed with U-shaped blocks (22), and the two ends of the material spraying pipe (21) are respectively fixedly installed in the U-shaped openings of the U-shaped blocks (22), the bottom surface of the material spraying pipe (21) is fixedly installed with a plurality of material spraying branch pipes (26), the output ends of the material spraying branch pipes (26) are fixedly installed with spray heads (27), the input end of the pump body (23) is fixedly installed with the discharging pipe (15), and the output end of the pump body (23) and the input end of the material spraying pipe (21) are fixedly installed with a material conveying pipe (24).