Flexible wire returning and straightening structure for shaping processing
By using an automated mechanical structure and a staggered V-block design to straighten and reposition the flexible wire, the problems of wire deformation and dimensional fluctuations were solved, achieving efficient and precise shaping processing and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520245595.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing wire processing methods suffer from deformation and dimensional fluctuations, resulting in low forming efficiency and difficulty in ensuring accuracy and consistency. Manual operation is prone to introducing errors.
The equipment employs an automated mechanical structure, including front and rear telescopic cylinders, upper and lower cylinders, upper and lower molds, etc. It achieves precise shaping of the flexible wire through a staggered V-block design, and combined with a guide structure and shock absorption device, it ensures the stability and accuracy of the equipment.
It improves the accuracy and consistency of wire shaping, reduces human error, enhances shaping efficiency and equipment versatility, and lowers scrap rate and production costs.
Smart Images
Figure CN223671832U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of flexible cord shaping, specifically to a flexible cord homing straightening structure for shaping processing. BACKGROUND
[0002] In the existing flexible cord processing industry, the flexible cord raw materials provided by the client often face the problems of deformation and size fluctuation. These problems mainly come from the external forces acting on the flexible cord during production, transportation and storage, such as extrusion, stretching or twisting, etc., which causes the flexible cord shape to change and no longer maintain the original straight line or regular shape. In addition, due to the differences in manufacturing process, material quality, etc., the size specifications of different batches or different sources of flexible cord materials often have a certain fluctuation range.
[0003] In view of the above problems, the traditional flexible cord shaping method often relies on manual operation, and the flexible cord is homed and straightened by manual stretching, bending, etc. However, this method is not only inefficient, but also difficult to ensure the accuracy and consistency of shaping, and is prone to human error. At the same time, for the flexible cord with large size fluctuation, manual shaping often cannot achieve the ideal shaping effect, thereby affecting the quality and efficiency of the subsequent processing process.
[0004] Therefore, based on the above technical problems, it is necessary for the skilled in the art to develop a flexible cord homing straightening structure for shaping processing. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims to provide a flexible cord homing straightening structure for shaping processing to solve the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A flexible cord homing straightening structure for shaping processing technical scheme, comprising a mounting table, an extension support frame is arranged on the mounting table, a front and rear telescopic cylinder is installed on the extension support frame, a front and rear telescopic seat is connected to the output end of the front and rear telescopic cylinder, an up and down cylinder is installed on the front and rear telescopic seat, an upper die is connected to the output end of the up and down cylinder, a lower die is installed on the mounting table below the upper die, and a V-shaped block is arranged on the upper die and the lower die.
[0008] As a preferred technical scheme, the upper die and the lower die are arranged and combined by a plurality of V-shaped blocks distributed in a staggered manner, a V-shaped groove is arranged in the plurality of V-shaped blocks, and the V-shaped groove is used to place the flexible cord material.
[0009] As a preferred technical scheme, a homing cylinder is arranged on the side edge of the lower die, the homing cylinder is installed on the mounting table, and a homing pressing plate is connected to the output end of the homing cylinder, and the homing pressing plate is in close contact with the outer wall of the lower die.
[0010] As a preferred technical solution, the front and rear telescopic seat and the front and rear telescopic cylinder are provided with a guide structure, the guide structure is composed of a guide column and a guide sleeve, the guide column and the guide sleeve are in sliding fit, and the front and rear telescopic seat can be stably moved under the driving of the front and rear telescopic cylinder.
[0011] As a preferred technical solution, the upper and lower cylinders are fixed on the front and rear telescopic seat through the cylinder mounting seat, adjusting bolts for adjusting the position of the cylinder are arranged on the cylinder mounting seat, so that the position of the cylinder can be adjusted according to actual needs.
[0012] As a preferred technical solution, the mounting table is provided with a damping pad made of an elastic material to reduce vibration and noise generated by the equipment during work.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] The utility model discloses a soft wire homing straightening structure for shaping processing, through the accurate control of automatic mechanical structure (including front and rear telescopic cylinder, upper and lower cylinders, upper die and lower die), the precision and consistency of soft wire shaping can be improved, and the error and uncertainty caused by manual operation are avoided. Automatic shaping process reduces manual intervention, thereby greatly improving shaping efficiency, shortening production cycle and improving overall production line capacity.
[0015] The upper die and the lower die adopt V-shaped blocks in staggered distribution, are mutually engaged and realize accurate shaping of the soft wire material, can flexibly adapt to soft wire materials of different sizes and shapes, reduce the scrap rate caused by soft wire deformation and size fluctuation, reduce production cost, improve resource utilization, and enhance the versatility and adaptability of the equipment. DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of a soft wire homing straightening structure for shaping processing.
[0017] Figure 2 It is a front structure schematic view of a soft wire homing straightening structure for shaping processing.
[0018] Figure 3 It is a side structure schematic view of a soft wire homing straightening structure for shaping processing.
[0019] Figure 4 It is a soft wire material structure schematic view of a soft wire homing straightening structure for shaping processing.
[0020] In the drawing marks: 1, installation platform; 2, extension support frame; 31, front and rear telescopic cylinder; 32, front and rear telescopic seat; 33, up and down cylinder; 34, upper die; 35, lower die; 36, V-shaped block; 41, homing cylinder; 42, homing pressing plate; 5, flexible line material. DETAILED DESCRIPTION
[0021] The features and exemplary embodiments of each aspect of the present application will be described in detail below, in order to make the purpose, technical scheme and advantages of the present application more clear and apparent, the present application will be further described in detail below in combination with the drawings and specific embodiments. For those skilled in the art, the present application can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.
[0022] As Figure 1 , Figure 2 , Figure 3 and Figure 4 indicated, the present application provides a flexible line homing straightening structure technical scheme for shaping processing: including installation platform 1, extension support frame 2, front and rear telescopic cylinder 31, front and rear telescopic seat 32, up and down cylinder 33, upper die 34, lower die 35, V-shaped block 36, homing cylinder 41 and homing pressing plate 42 and other components.
[0023] The installation platform 1 is the basis of the whole structure, and a damping pad is arranged thereon, which is made of elastic material to reduce the vibration and noise generated during the working process of the equipment, and improve the stability and service life of the equipment.
[0024] On the installation platform 1, the extension support frame 2 is arranged, which is used to support and fix the front and rear telescopic cylinder 31. The front and rear telescopic cylinder 31 is installed on the extension support frame 2 by bolts or other fixing methods, and the output end is connected with the front and rear telescopic seat 32. The front and rear telescopic cylinder 31 drives the front and rear telescopic seat 32 to perform telescopic movement in the horizontal direction through air pressure, so as to adjust the distance between the upper die 34 and the lower die 35, and adapt to flexible line materials 5 of different lengths.
[0025] On the front and rear telescopic seat 32, the up and down cylinder 33 is installed, which is fixed on the front and rear telescopic seat 32 through a cylinder mounting seat. An adjusting bolt is arranged on the cylinder mounting seat, and the position of the up and down cylinder 33 can be adjusted by rotating the adjusting bolt to meet different shaping requirements. The output end of the up and down cylinder 33 is connected with the upper die 34, and the upper die 34 is driven to perform lifting movement in the vertical direction through air pressure.
[0026] The upper die 34 and the lower die 35 are respectively installed on the front and rear telescopic seats 32 and the mounting table 1, and are oppositely arranged and form a shaping space. The upper die 34 and the lower die 35 are both arranged and combined by a plurality of V-shaped blocks 36 distributed in a staggered manner, and V-shaped grooves are arranged in the V-shaped blocks 36 for placing and fixing the soft wire material 5. When the upper and lower cylinders 33 drive the upper die 34 to descend, the V-shaped blocks 36 of the upper die 34 and the lower die 35 are engaged with each other, so that the soft wire material 5 is accurately shaped.
[0027] In order to further improve the shaping effect, a homing cylinder 41 is arranged on the side of the lower die 35. The homing cylinder 41 is installed on the mounting table 1, and the output end thereof is connected with a homing pressing plate 42. During the shaping process, the homing cylinder 41 drives the homing pressing plate 42 to apply pressure to the soft wire material 5, so that the soft wire material 5 is more closely attached to the V-shaped grooves of the lower die 35, thereby improving the accuracy and stability of the shaping.
[0028] In addition, in order to ensure that the front and rear telescopic seats 32 can stably move under the drive of the front and rear telescopic cylinders 31, a guide structure is arranged between the front and rear telescopic seats 32 and the front and rear telescopic cylinders 31. The guide structure is composed of a guide column and a guide sleeve, and the guide column and the guide sleeve are in sliding fit, so as to limit the moving direction of the front and rear telescopic seats 32 and reduce the shaking thereof.
[0029] In actual use, first, the positions of the front and rear telescopic cylinders 31 and the upper and lower cylinders 33 are adjusted according to the length and size of the soft wire material 5. Then, the soft wire material 5 is placed in the V-shaped grooves of the upper and lower dies, and the front and rear telescopic cylinders 31 and the upper and lower cylinders 33 are started to perform the shaping operation. During the shaping process, the homing cylinder 41 can be started as needed to assist the shaping. After the shaping is completed, the cylinders are closed and the shaped soft wire material 5 is taken out for subsequent processing.
[0030] In summary, through the precise control of the automatic mechanical structure, the efficient and accurate shaping of the soft wire material is realized, and the production efficiency and product quality are improved.
[0031] The working principle and use process of the utility model are as follows: after the utility model is installed, the above-mentioned implementation mode is used until all the working steps are completed.
[0032] The above-mentioned is only a preferred specific implementation mode of the utility model, but the protection scope of the utility model is not limited to this, and any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
[0033] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0034] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connection" and the like should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements or the interaction relationship of two elements, unless otherwise explicitly limited, the above-mentioned terms in the utility model can be understood according to the specific meaning in the specific circumstances by the ordinary skilled in the art.
[0035] According to the above embodiments of the utility model, these embodiments do not describe all the details, and the utility model is not limited to the specific embodiments. Obviously, according to the above description, many modifications and changes can be made. The embodiments are selected and specifically described in the specification in order to better explain the principles and practical application of the utility model, so that the skilled in the art can well utilize the utility model and the modified use based on the utility model. Any modification, equivalent replacement, improvement and the like made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A soft wire homing straightening structure for a shaping process, characterized by, Including installation platform (1), be provided with extension support frame (2) on the installation platform (1), be provided with front and rear telescopic cylinder (31) on the extension support frame (2), the output end of front and rear telescopic cylinder (31) is connected with front and rear telescopic seat (32), be provided with up and down cylinder (33) on the front and rear telescopic seat (32), the output end of up and down cylinder (33) is connected with upper die (34), be provided with lower die (35) on the installation platform (1) below upper die (34), be provided with V-shaped block (36) on the upper die (34) and lower die (35).
2. A soft wire homing straightening structure for use in a shaping process according to claim 1, characterized in that: The upper die (34), lower die (35) are combined by several V-shaped blocks (36) arranged in a staggered manner, several V-shaped blocks (36) are provided with V-shaped grooves, and the V-shaped grooves are used for placing soft wire materials (5).
3. The soft wire homing straightening structure for shaping processing according to claim 1, characterized in that: The lower die (35) is provided with a return cylinder (41) on the side, the return cylinder (41) is installed on the installation platform (1), and the output end of the return cylinder (41) is connected with a return pressing plate (42), and the return pressing plate (42) is tightly attached to the outer wall of the lower die (35).
4. The soft wire homing straightening structure for shaping processing according to claim 1, characterized in that: The front and rear telescopic seat (32) and the front and rear telescopic cylinder (31) are provided with a guide structure, the guide structure is composed of a guide column and a guide sleeve, the guide column and the guide sleeve are in sliding fit, and the front and rear telescopic seat (32) can be stably moved under the drive of the front and rear telescopic cylinder (31).
5. The soft wire homing straightening structure for shaping processing according to claim 1, characterized in that: The up and down cylinder (33) is fixed on the front and rear telescopic seat (32) through a cylinder mounting seat, an adjusting bolt for adjusting the position of the cylinder is arranged on the cylinder mounting seat, so as to adjust the position of the cylinder according to actual needs.
6. A soft wire homing straightening structure for use in a shaping process according to claim 1, characterized in that: The installation platform (1) is provided with a shock pad made of elastic material to reduce vibration and noise generated during operation of the equipment.