Double-layer hopper
By using a double-layer hopper structure and air guide plate design, the problems of large hopper space occupation and low efficiency in existing food processing equipment are solved, and efficient temperature control and material temperature maintenance are achieved.
Patent Information
- Application Number
- CN202520527195.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Existing food processing equipment has a large space-consuming temperature control scheme for hoppers, low production efficiency, poor cooling effect, and cannot achieve heating and cooling at the same time.
A double-layer hopper structure is designed, in which a ventilation chamber is formed between the inner and outer hoppers. Hot or cold air is introduced through the air inlet and outlet to achieve contact heat exchange. Combined with the air guide plate, the airflow distribution is optimized. This design is suitable for thin-walled stainless steel bodies.
It achieves miniaturized temperature control, high space utilization, strong adaptability, and can heat or cool food, improve production efficiency, and maintain temperature consistency when materials pass through the hopper.
Smart Images

Figure CN223673392U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing equipment field, concretely relates to a double -deck hopper. BACKGROUND
[0002] Hopper is a collecting channel for conveniently collecting materials, which has a large opening at the top to easily receive the materials to be kept, and a narrow bottom end to distribute the materials in a controllable manner. In the food processing industry, the hopper is often arranged at the inlet and outlet of the processing production line. However, in the food processing process, there are cases where the temperature of the food needs to be rapidly changed or maintained. The existing solution is usually to extend the conveying belt of the food circulation and set up a heating room or a cooling room on the conveying belt. However, this solution occupies a large space and forces the extension of the food circulation time, which limits the production efficiency. Moreover, when both heating and rapid cooling are required in a process, a heating room and a cooling room need to be set up simultaneously, which results in low production efficiency and space utilization.
[0003] After searching, patent number: "CN203357865U" discloses "a hopper with cooling function", which includes an inner hopper, an outer hopper, and a connecting frame. The upper part of the inner hopper is a cylinder, and the bottom of the cylinder is shaped with a tapered discharge port. The bottom of the outer hopper is sealed and welded to the outer wall of the discharge port. The connecting frame is sealed and welded to the top of the inner hopper and the outer hopper on both sides. The inner hopper and the outer hopper form a sealed partition layer, which is filled with cooling water. The cooling water inlet and outlet are welded to the top and bottom of the outer hopper, respectively. The cooling effect is achieved by the contact between the cooling water in the sealed partition layer of the hopper and the materials in the hopper. However, the hopper is not a container, and the materials stay in the hopper for a very limited time. Therefore, the cooling effect brought by the contact heat exchange is also very limited.
[0004] Therefore, there is an urgent need to design a hopper that can stably and effectively maintain the temperature and rapidly cool down. UTILITY MODEL CONTENT
[0005] In view of the deficiencies of the prior art, the purpose of the utility model is:
[0006] To solve the problem of large space occupation and low production efficiency in the existing temperature maintenance and rapid cooling scheme of the production line;
[0007] The problem of poor cooling effect of the existing hopper with cooling function.
[0008] The technical solution of the utility model is:
[0009] A double-layer hopper, comprising an inner hopper, an outer hopper and a connecting flange, the inner hopper and the outer hopper are fixedly connected to one side of the connecting flange at the opening larger end, and the connecting part of the inner hopper, the outer hopper and the connecting flange is sealed, a ventilation chamber is formed between the inner hopper and the outer hopper, and the outer side wall of the outer hopper is provided with an air inlet; further comprising a bottom flange, the outer edge of the bottom flange is connected to and sealed with the opening smaller side of the outer hopper, and the inner edge of the bottom flange is left with a gap and forms an air outlet with the opening smaller side of the inner hopper.
[0010] Preferably, the inner hopper is provided with a plurality of first air deflectors on the side close to the ventilation chamber; the plurality of first air deflectors are horizontally arranged and gap-distributed around the side wall of the inner hopper.
[0011] Preferably, the bottom flange is provided with a plurality of second air deflectors on the side close to the ventilation chamber; the plurality of second air deflectors are vertically arranged and radially distributed around the hole in the center of the bottom flange.
[0012] Preferably, the outer side of the connecting flange is provided with a handrail, and the handrail is symmetrically arranged.
[0013] Preferably, the inner hopper and the outer hopper are both stainless steel thin-walled bodies.
[0014] Compared with the prior art, the advantages of the double-layer hopper are:
[0015] The double-layer hopper has simple structure and low processing cost.
[0016] The double-layer hopper has small volume and low space occupation, is convenient to arrange at various positions of a production system, and has good adaptability.
[0017] The double-layer hopper can heat or cool the double-layer hopper by introducing hot air or cold air from the air inlet into the ventilation cavity, so that the double-layer hopper and the material realize contact heat exchange; when the material falls into a collecting container or a conveying belt through the hopper, the hot air or the cold air can also blow out from the air outlet directly to the material, further heating and insulating or cooling the material, and the heating and insulating or cooling effect is good.
[0018] The detailed structure of the double-layer hopper will be further described in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a schematic view of the overall appearance of the double-layer hopper;
[0020] Figure 2 It is a partial sectional view of the double-layer hopper;
[0021] Figure 3 It is Figure 2A is a partial sectional view.
[0022] Element name and corresponding serial number: 1, inner layer hopper; 2, outer layer hopper; 3, connecting flange; 4, ventilation chamber; 5, bottom flange; 6, air inlet; 7, air outlet; 8, first air baffle; 9, second air baffle; 10, handrail frame. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations. The following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0024] Unless otherwise defined, technical terms or scientific terms used in the present disclosure shall be understood as having the same meaning as commonly understood by one of ordinary skill in the art to which the present disclosure belongs. The terms "comprise", "comprising", "include", "including", and the like in the present disclosure mean the presence of the stated elements or objects and not precluding the presence or addition of other elements or objects, such as Figures 1-3 As shown in the drawings:
[0025] Please refer to Figures 1-3The utility model provides a double -deck hopper, including inner layer hopper 1, outer layer hopper 2 and connecting flange 3, the opening larger one end of inner layer hopper 1 and outer layer hopper 2 is fixedly connected in one side of connecting flange 3, and the connecting place of inner layer hopper 1, outer layer hopper 2 and connecting flange 3 is sealed, and the ventilation chamber 4 is formed between inner layer hopper 1 and outer layer hopper 2, the outside wall of outer layer hopper 2 is equipped with air inlet 6, still including bottom flange 5, the outer edge of bottom flange 5 is connected with the opening smaller one side of outer layer hopper 2 and is sealed, and the inner edge of bottom flange 5 is left with the gap and forms air outlet 7 with the opening smaller one side of inner layer hopper 1, according to the requirement, hot air or cold air is introduced from air inlet 6 into ventilation chamber 4, and the continuous hot air or cold air can maintain double -deck hopper at the required temperature, and the heat exchange transmission is realized through the contact of material falling into double -deck hopper, the purpose of maintaining or changing material temperature is realized, and further, when material falls into the collection container or the conveyor belt of next process through double -deck hopper, the air outlet 7 below double -deck hopper continuously blows the material, so that the effect of temperature maintenance or change is better.
[0026] Specifically, the side of the inner layer hopper 1 close to the ventilation chamber 4 is provided with a plurality of first air deflectors 8; the plurality of first air deflectors 8 are horizontally arranged and distributed around the side wall of the inner layer hopper 1 in a gap manner. The first air deflectors 8 can disperse and guide the air entering the ventilation cavity from the single air inlet 6 to blow the entire ventilation cavity, facilitating better heat transfer from the product material to the double -deck hopper.
[0027] Specifically, the side of the bottom flange 5 close to the ventilation chamber 4 is provided with a plurality of second air deflectors 9; the plurality of second air deflectors 9 are vertically arranged and distributed around the hole in the center of the bottom flange 5 in a radial manner; the second air deflectors 9 can prevent the air from colliding in the ventilation chamber 4 to cause vibration of the double -deck hopper.
[0028] Specifically, the outer side of the connecting flange 3 is provided with a handrail 10, and the handrail 10 is symmetrically arranged; facilitating carrying and moving.
[0029] Specifically, the inner layer hopper 1 and the outer layer hopper 2 are both stainless steel thin-walled bodies, which have good heat conductivity and rust resistance.
[0030] The working principle of the embodiment is as follows: in product shaping processing, after the shaping process is completed, the product material with high temperature at this time needs to be rapidly cooled, the utility model is installed at the discharge port of the process, the air inlet 6 of the utility model is communicated with a refrigeration compressor, the refrigeration compressor continuously blows cold air with a temperature of-2 DEG C ~ 4 DEG C into the ventilation cavity of the double-layer hopper, the product material falling into the double-layer hopper and contacting the inner hopper 1 is subjected to first heat exchange and cooling, then the product material falls onto the conveying belt of the next process, and the air outlet 7 below the double-layer hopper continuously blows out cold air with a temperature of-2 DEG C ~ 4 DEG C, so that the product material on the conveying belt is further cooled.
[0031] In the embodiment, the product material is an ellipsoidal high cellulose lignin product material.
[0032] The above is the specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the conception of the utility model within the technical range disclosed by the utility model, and all of them should be covered in the protection scope of the utility model claim.
Claims
1. A double hopper comprising an inner hopper (1), an outer hopper (2) and a connecting flange (3), characterized in that: The inner hopper (1) and the outer hopper (2) are fixedly connected to one side of the connecting flange (3) at the end with a larger opening, and the connection between the inner hopper (1), the outer hopper (2) and the connecting flange (3) is sealed, a ventilation chamber (4) is formed between the inner hopper (1) and the outer hopper (2), and the outer side wall of the outer hopper (2) is provided with an air inlet (6); further comprising a bottom flange (5), the outer edge of the bottom flange (5) is connected to and sealed with the smaller opening side of the outer hopper (2), and the inner edge of the bottom flange (5) has a gap with the smaller opening side of the inner hopper (1) and forms an air outlet (7).
2. A double bin according to claim 1, characterized in that: The side of the inner hopper (1) close to the ventilation chamber (4) is provided with a plurality of first air deflectors (8); the plurality of first air deflectors (8) are horizontally arranged and distributed in a gap around the side wall of the inner hopper (1).
3. A double bin according to claim 1, characterized in that: The side of the bottom flange (5) close to the ventilation chamber (4) is provided with a plurality of second air deflectors (9); the plurality of second air deflectors are vertically arranged and distributed radially around the hole in the center of the bottom flange (5).
4. A double hopper according to any one of claims 1 to 3, characterised in that: The outer side of the connecting flange (3) is provided with a handrail frame (10), and the handrail frame (10) is symmetrically arranged.
5. A double hopper according to any one of claims 1 to 3, wherein: The inner hopper (1) and the outer hopper (2) are both stainless steel thin-walled bodies.
Citation Information
Patent Citations
Hopper with cooling function
CN203357865U