Gangue scraping mechanism and gangue scraping device

By designing the positioning components and rubber plates, the problem of time-consuming and labor-intensive scraper replacement is solved, enabling quick disassembly and assembly of the scrapers and reducing belt wear, thereby improving the maintenance efficiency and service life of the scraping device.

CN223673622UActive Publication Date: 2025-12-16ANHUI HENGYUAN COAL & ELECTRICITY CO LTD COAL MINE
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Patent Information

Application Number
CN202520222433.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-12-16
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

The existing scraper mechanism uses multiple fasteners to install the scraper blades, resulting in frequent replacements that are time-consuming and labor-intensive.

Method used

The design incorporates positioning components and rubber plates, and the scraper can be quickly installed and removed through the cooperation of pins, paddles, and springs. Rubber plates are also used at the contact points between the scraper and the belt to reduce wear.

Benefits of technology

This enables quick scraper replacement and reduces belt wear, thereby improving the maintenance efficiency and service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mining equipment, in particular to a waste rock scraping mechanism and a waste rock scraping device. The gangue scraping mechanism comprises a mounting seat, an insertion opening is formed in the mounting seat; a scraper extending out of the lower end surface is inserted into the socket; a positioning assembly is arranged at the mounting seat; the positioning assembly comprises a shifting piece which is in sliding fit with the side wall of the mounting base in the length direction of the mounting base, and the shifting piece is connected with a bolt; the scraping plate is connected with a fixed block; a first positioning hole which is formed in the length direction of the mounting seat and into which the bolt extends is formed in the fixing block; a fixing plate located on one side of the shifting piece is arranged on the mounting base. A spring used for enabling the plug pin to stretch into the first positioning hole is arranged between the fixing plate and the blocking piece. The shifting piece can be shifted firstly to drive the bolt to displace and compress the spring, the scraper is inserted into the insertion opening of the mounting seat, and after the first positioning hole is aligned with the bolt, the shifting piece is loosened, so that the bolt can be automatically matched with the first positioning hole due to the recovery of the spring, and the scraper can be quickly disassembled and assembled.
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Description

Technical Field

[0001] This utility model relates to the field of mining equipment technology, specifically to a scraping mechanism and scraping device. Background Technology

[0002] During the longwall mining process, when encountering large faults, it is necessary to separate and transport gangue to improve coal quality, which requires the use of a gangue scraping device. The gangue scraping device generally includes a support frame, a lifting mechanism, and a scraping mechanism. The support frame has two sets of V-shaped support mechanisms to support the conveyor belt and form grooves. When gangue on the conveyor belt is about to pass the device, the lifting mechanism lifts the belt to a flat surface, and the scraper blades, which are intersected with the conveyor belt, move down to contact the belt. The gangue that subsequently passes is guided by the scraper blades to one side of the device and falls into the face opening for loading and transportation.

[0003] The scraper of the existing scraping mechanism is installed by multiple fasteners. Since the scraper directly contacts and rubs against the gangue, the replacement frequency is relatively high compared to other structures in the device. However, the installation by multiple fasteners such as bolts, nuts, and rivets makes replacement time-consuming and troublesome. Utility Model Content

[0004] This utility model provides a scraping mechanism and scraping device that can overcome some or more defects of the prior art.

[0005] According to the present invention, a scraping mechanism includes a mounting base for connecting to a support frame and being cross-arranged at the upper end face of a belt; the mounting base is provided with an insertion port that extends along its own length and passes through both the upper and lower end faces; a scraper extending out of the lower end face is inserted into the insertion port; and a positioning component is provided at the mounting base.

[0006] The positioning assembly includes a paddle that slides along the length of the mounting base on the side wall of the mounting base, and the paddle is connected to a pin; a scraper is connected to a fixing block; the fixing block is provided with a first positioning hole along the length of the mounting base for the pin to extend into; the mounting base is provided with a fixing plate located on one side of the paddle; a spring is provided between the fixing plate and the baffle to allow the pin to extend into the first positioning hole.

[0007] The positioning component of this utility model can first move the lever to move the pin and compress the spring, insert the scraper into the socket of the mounting base, and after the first positioning hole is aligned with the pin, release the lever and the spring will return to allow the pin to automatically engage with the first positioning hole, thus achieving quick installation and removal of the scraper.

[0008] Preferably, the side wall of the mounting base is provided with a guide tube arranged along the length of the mounting base; the guide tube is used for the pin to pass through; the side wall of the fixing plate is provided with a guide rod that passes through the lever; and a spring is sleeved on the guide rod.

[0009] The utility model discloses, through the setting of guide cylinder and guide rod, the bolt and the sheet can realize the orientation, thereby guaranteeing the stable movement of bolt and guaranteeing the strength of bolt.

[0010] Preferably, the scraping plate is provided with a slot at one end surface facing the belt; the slot is fitted with a rubber plate; the side wall of the rubber plate is connected with a mounting plate located at one end of the fixing block; the mounting plate is provided with a second positioning hole corresponding to the first positioning hole; the second positioning hole is used for inserting the bolt.

[0011] The utility model discloses, through the setting of guide cylinder and guide rod, the bolt and the sheet can realize the orientation, thereby guaranteeing the stable movement of bolt and guaranteeing the strength of bolt.

[0012] Preferably, the side wall of the mounting seat is provided with a first clamping hole for inserting the fixing block; the side wall of the scraping plate is provided with a second clamping hole for inserting the mounting plate.

[0013] The utility model discloses, through the setting of guide cylinder and guide rod, the bolt and the sheet can realize the orientation, thereby guaranteeing the stable movement of bolt and guaranteeing the strength of bolt.

[0014] A kind of gangue scraping device, it includes device body, device body includes support frame, support frame is provided with support mechanism, lifting mechanism and the gangue scraping mechanism described in any of the above.

[0015] Preferably, the support frame includes a plurality of vertical and interconnected vertical rods; the plurality of vertical rods form a channel for the belt to pass through; the support mechanism is provided with two and is located at both ends of the channel; the support mechanism includes a support seat connected to the support frame, and the support seat is provided with a plurality of first rollers; the plurality of first rollers collectively form a V shape and are used to support the belt.

[0016] The utility model discloses, through the setting of a plurality of first rollers, the belt passing through the channel can be supported, and the V-shaped groove conveys coal blocks, which plays a certain limiting role.

[0017] Preferably, the lifting mechanism is provided with two and is located at both ends of the channel; the lifting mechanism includes a lifting plate slidingly fitted along the length of the vertical rod; the lower end of the vertical rod is connected to a bottom plate; the bottom plate is provided with a cylinder for driving the lifting plate to lift; the upper end surface of the lifting plate is provided with a horizontally arranged second roller.

[0018] The utility model discloses, through the setting of guide cylinder and guide rod, the bolt and the sheet can realize the orientation, thereby guaranteeing the stable movement of bolt and guaranteeing the strength of bolt.

[0019] Preferably, the support frame is provided with a drive assembly; the drive assembly includes a fixed seat arranged along the length of the upright; the fixed seat is provided with a first slide groove arranged along its own length; the upright is provided with a second slide groove arranged along its own length; a first slider and a second slider are respectively provided at both ends of the mounting base; the first slider and the second slider are slidably engaged with the first slide groove and the second slide groove respectively; a lead screw that is threadedly engaged with the second slider is rotatably engaged inside the first slide groove; and a motor for driving the lead screw to rotate is provided at the end of the fixed seat.

[0020] In this invention, the scraping mechanism can move up and down by setting up a drive component, thereby scraping away the gangue by moving the scraper up and down with the belt driven by the motor. Attached Figure Description

[0021] Figure 1 This is a three-dimensional schematic diagram of the back of the device body in Embodiment 1;

[0022] Figure 2 This is a three-dimensional front view of the device body in Embodiment 1;

[0023] Figure 3 This is a schematic diagram of the scraping mechanism in Example 1;

[0024] Figure 4 This is a schematic diagram of the positioning component in Example 1;

[0025] Figure 5 This is a schematic diagram showing the disassembly of the scraping mechanism in Example 1. Detailed Implementation

[0026] To further understand the content of this utility model, a detailed description of the utility model is provided in conjunction with the embodiments. It should be understood that the embodiments are merely illustrative and not limiting of the utility model.

[0027] Example 1

[0028] like Figures 1-5 As shown, this embodiment provides a scraping mechanism and a scraping device; the scraping mechanism includes a mounting base 321 for connecting to a support frame 110 and being cross-arranged at the upper end face of the belt; the mounting base 321 is provided with an insertion port 5210 that is arranged along its own length direction and passes through the upper and lower end faces; a scraper 322 extending out of the lower end face is inserted into the insertion port 5210; the mounting base 321 is provided with a positioning component 323;

[0029] The positioning assembly 323 comprises a push piece 4233 slidingly fitted at the side wall of the mounting seat 321 along the length direction of the mounting seat 321, the push piece 4233 being connected with a plug 4234; the scraper 322 is connected with a fixed block 4236; the fixed block 4236 is provided with a first positioning hole 4237 arranged along the length direction of the mounting seat 321 and for the plug 4234 to extend into; the mounting seat 321 is provided with a fixed plate 4231 located at one side of the push piece 4233; the fixed plate 4231 and the baffle are provided with a spring 4238 for enabling the plug 4234 to extend into the first positioning hole 4237.

[0030] Through the positioning assembly 323 in the embodiment, the plug 4234 can be displaced by first pushing the push piece 4233 to compress the spring 4238, the scraper 322 is inserted into the socket 5210 of the mounting seat 321, and after the first positioning hole 4237 is aligned with the plug 4234, the push piece 4233 is released, so that the plug 4234 is automatically kept in cooperation with the first positioning hole 4237 due to the restoration of the spring 4238, thereby realizing the rapid disassembly and assembly of the scraper 322; after the installation of the scraper 322, the rubber plate 324 is inserted from the insertion slot 5220 at the bottom end of the scraper 322, the push piece 4233 is pushed to make the end of the plug 4234 completely retract into the first positioning hole 4237, the second positioning hole 4242 of the mounting plate 4241 is aligned with the first positioning hole 4237, and then the push rod is released, and the plug 4234 can be automatically inserted and cooperated with the mounting plate 4241, thereby completing the rapid disassembly and assembly of the rubber plate 324; the rubber plate 324 is made of hard and smooth material to reduce the friction with the belt; the two ends of the scraper 322 are provided with limiting blocks 5221, which are matched with the setting of the fixed block 4236 extending into the first clamping hole 5211, so that the scraper 322 cannot directly fall off from the socket 5210, and the stability of the fixed block 4236 is ensured, so that the plug 4234 is accurately and unobstructively cooperated with the first positioning hole 4237; the mounting seat 321 is arranged to cross the belt, as shown in the figure, so as to keep crossing with the belt conveying direction, so that the gangue can be guided to the side of the device through the inclined gangue scraping mechanism 120, thereby realizing the scraping. Figures 1-2

[0031] In the embodiment, the side wall of the mounting seat 321 is provided with a guide cylinder 4235 arranged along the length direction of the mounting seat 321; the guide cylinder 4235 is used for the plug 4234 to pass through; the side wall of the fixed plate 4231 is provided with a guide rod 4232 penetrating the push piece 4233; and the spring 4238 is sleeved at the guide rod 4232.

[0032] Through the setting of the guide cylinder 4235 and the guide rod 4232 in the embodiment, the plug 4234 and the push piece 4233 can be guided, so as to ensure the stability of the movement of the plug 4234 and the strength of the plug 4234.

[0033] ​In the embodiment, the scraping plate 322 is provided with a slot 5220 at one end surface of the belt; the slot 5220 is matched with a rubber plate 324; the side wall of the rubber plate 324 is connected with a mounting plate 4241 located at one end of a fixing block 4236; the mounting plate 4241 is provided with a second positioning hole 4242 corresponding to the first positioning hole 4237; the second positioning hole 4242 is used for the bolt 4234 to extend into.

[0034] Through the setting of the rubber plate 324 in the embodiment, only the rubber plate 324 is in contact with the belt, so as to reduce the abrasion of the belt; and the setting of the mounting plate 4241 can enable the rubber plate 324 to be quickly positioned; when the rubber plate 324 is completely inserted into the slot 5220, the second positioning hole 4242 of the mounting plate 4241 corresponds to the first positioning hole 4237, and the bolt 4234 can extend into the second positioning hole 4242 for positioning.

[0035] In the embodiment, the side wall of the mounting seat 321 is provided with a first clamping hole 5211 for the fixing block 4236 to extend into; and the side wall of the scraping plate 322 is provided with a second clamping hole 5222 for the mounting plate 4241 to extend into.

[0036] Through the setting of the first clamping hole 5211 and the second clamping hole 5222 in the embodiment, the fixing block 4236 and the mounting plate 4241 can respectively limit the scraping plate 322 and the rubber plate 324 in the horizontal direction, so as to ensure the strength.

[0037] A gangue scraping device includes a device body 100, and the device body 100 includes a support frame 110, the support frame 110 is provided with a supporting mechanism 140, a lifting mechanism 130 and the gangue scraping mechanism 120 described in any of the above.

[0038] In the embodiment, the support frame 110 includes a plurality of vertical and interconnected vertical rods 211; the plurality of vertical rods 211 form a channel 260 for the belt to pass through; the supporting mechanism 140 is provided at two positions and is respectively located at two ends of the channel 260; the supporting mechanism 140 includes a support seat 241 connected to the support frame 110, and the support seat 241 is provided with a plurality of first supporting rollers 242; the plurality of first supporting rollers 242 jointly form a V shape and are used for supporting the belt.

[0039] Through the setting of the plurality of first supporting rollers 242 in the embodiment, the belt passing through the channel 260 is supported, and the V-shaped groove conveys the coal blocks and plays a certain limiting role; wherein the channel 260 is provided along the conveying direction of the belt, Figure 1 Fig. 2 shows a front view of the device, that is, the feeding end of the channel 260; Figure 2The device is shown from the back, which is the discharge end of the channel 260; when installed, the device is placed on one side of the eye opening, the belt of the belt conveyor is passed through the channel 260 and is supported by the plurality of first supporting rollers 242 of the two sets of supporting mechanisms 140; the strength and stability are ensured by connecting the plurality of vertical rods 211 with the plurality of horizontal rods 212.

[0040] In this embodiment, the lifting mechanism 130 is provided at two positions and is located at both ends of the channel 260; the lifting mechanism 130 includes a lifting plate 231 which is slidingly fitted along the length direction of the vertical rod 211; the lower end of the vertical rod 211 is connected with a bottom plate 213; the bottom plate 213 is provided with a cylinder for driving the lifting plate 231 to lift; the upper end surface of the lifting plate 231 is provided with a second supporting roller 232 which is horizontally arranged.

[0041] Through the arrangement of the lifting mechanism 130 in this embodiment, after the gangue enters the channel 260, the second supporting roller 232 can be lifted by the cylinder, and the second supporting roller 232 is horizontally arranged so that the belt can be changed from V-shaped to horizontal type, and the gangue on the surface of the belt is scraped off by the gangue scraping mechanism 120.

[0042] In this embodiment, the supporting frame 110 is provided with a driving assembly 250; the driving assembly 250 includes a fixed seat 251 which is arranged along the length direction of the vertical rod 211; the fixed seat 251 is provided with a first sliding groove 253 which is arranged along the length direction of the fixed seat 251; the vertical rod 211 is provided with a second sliding groove 2110 which is arranged along the length direction of the vertical rod 211; the two ends of the mounting seat 321 are respectively provided with a first sliding block 355 and a second sliding block 356; the first sliding block 355 and the second sliding block 356 are respectively slidingly fitted with the first sliding groove 253 and the second sliding groove 2110; the inside of the first sliding groove 253 is rotationally fitted with a lead screw 254 which is threadedly fitted with the second sliding block 356; the end of the fixed seat 251 is provided with a motor 252 for driving the lead screw 254 to rotate.

[0043] Through the arrangement of the driving assembly 250 in this embodiment, the gangue scraping mechanism 120 can move up and down, so that the scraper 322 is driven by the motor 252 to move up and down and cooperate with the belt to scrape off the gangue.

[0044] It is easy to understand that, based on one or more embodiments provided in the present application, a person skilled in the art can combine, split, recombine, etc. the embodiments of the present application to obtain other embodiments, and these embodiments do not exceed the protection scope of the present application.

[0045] The above describes the utility model and its embodiments in a schematic manner, and the description is not restrictive, and the embodiments shown are only part of the embodiments of the utility model, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired thereby, without departing from the creative concept of the utility model, similar structural modes and embodiments are designed without creativity, and all should belong to the protection scope of the utility model.

Claims

1. A scraping mechanism, characterized in that: It includes a mounting base (321) for connecting to the support frame (110) and cross-arranged at the upper end face of the belt; the mounting base (321) is provided with an insertion port (5210) that is arranged along its own length and passes through the upper and lower end faces; a scraper (322) extending out of the lower end face is inserted into the insertion port (5210); and a positioning component (323) is provided at the mounting base (321). The positioning assembly (323) includes a paddle (4233) that slides along the length of the mounting base (321) on the side wall of the mounting base (321), and the paddle (4233) is connected to a pin (4234); a scraper (322) is connected to a fixing block (4236); the fixing block (4236) is provided with a first positioning hole (4237) that is provided along the length of the mounting base (321) and allows the pin (4234) to extend into it; the mounting base (321) is provided with a fixing plate (4231) located on one side of the paddle (4233); a spring (4238) is provided between the fixing plate (4231) and the baffle to allow the pin (4234) to extend into the first positioning hole (4237).

2. The scraping mechanism according to claim 1, characterized in that: The mounting base (321) has a guide tube (4235) on its side wall, which is arranged along the length of the mounting base (321); the guide tube (4235) is used for the pin (4234) to pass through; The side wall of the fixed plate (4231) is provided with a guide rod (4232) that passes through the paddle (4233); the spring (4238) is sleeved on the guide rod (4232).

3. The scraping mechanism according to claim 1, characterized in that: The scraper (322) has a slot (5220) on one end of the belt; a rubber plate (324) is fitted in the slot (5220); a mounting plate (4241) is connected to the side wall of the rubber plate (324) and placed at one end of the fixing block (4236); a second positioning hole (4242) is provided on the mounting plate (4241) that corresponds to the first positioning hole (4237); the second positioning hole (4242) is used for the insertion of the pin (4234).

4. The scraping mechanism according to claim 3, characterized in that: The mounting base (321) has a first slot (5211) on its side wall for the fixing block (4236) to be inserted; the scraper (322) has a second slot (5222) on its side wall for the mounting plate (4241) to be inserted.

5. A scraping device, comprising a device body (100), the device body (100) including a support frame (110), the support frame (110) being provided with a support mechanism (140), a lifting mechanism (130) and a scraping mechanism (120) as described in any one of claims 1-4.

6. A scraping device according to claim 5, characterized in that: The support frame (110) includes several vertically arranged and interconnected uprights (211); a channel (260) for the belt to pass through is formed between the uprights (211); the support mechanism (140) is provided at two locations at the two ends of the channel (260); the support mechanism (140) includes a support seat (241) connected to the support frame (110), and a plurality of first rollers (242) are provided at the support seat (241); the plurality of first rollers (242) together form a V-shape and are used to support the belt.

7. A scraping device according to claim 5, characterized in that: The lifting mechanism (130) is provided in two places and is located at both ends of the channel (260); the lifting mechanism (130) includes a lifting plate (231) that slides along the length of the upright (211); a base plate (213) is connected to the lower end of the upright (211); a cylinder for driving the lifting plate (231) to lift is provided at the base plate (213); a second horizontally arranged roller (232) is provided at the upper end of the lifting plate (231).

8. A scraping device according to claim 6, characterized in that: A drive assembly (250) is provided at the support frame (110); the drive assembly (250) includes a fixed seat (251) arranged along the length direction of the upright (211); a first slide groove (253) arranged along its own length direction is provided at the fixed seat (251); a second slide groove (2110) arranged along its own length direction is provided at the upright (211); a first slider (355) and a second slider (356) are respectively provided at both ends of the mounting base (321); the first slider (355) and the second slider (356) are respectively slidably engaged with the first slide groove (253) and the second slide groove (2110); a lead screw (254) that is threadedly engaged with the second slider (356) is rotatably engaged inside the first slide groove (253); a motor (252) for driving the lead screw (254) to rotate is provided at the end of the fixed seat (251).