Liftable pulverized coal processing discharge hopper
By designing a liftable coal powder processing unloading hopper and using a hydraulic cylinder to drive the height adjustment of the bearing plate and the hopper, the problem of the inability to adjust the height of traditional unloading hoppers is solved. This enables flexible adjustment of the unloading hopper and precise alignment of the unloading port, improving unloading efficiency and safety, and reducing production costs.
Patent Information
- Application Number
- CN202520247453.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Traditional unloading hoppers cannot be adjusted in height, which means that additional hoisting equipment or manual handling is required when unloading coal powder storage or processing equipment at different heights. This is cumbersome and inefficient, and the unloading port is not aligned with the receiving equipment, affecting the accuracy of unloading and increasing production costs.
A liftable coal powder processing unloading hopper was designed. The height of the bearing plate and the hopper is adjusted by a hydraulic cylinder. Combined with the sliding connection between the adjustment frame and the discharge frame, the height of the hopper can be flexibly adjusted and the discharge port can be accurately aligned. The movement of the unloading hopper is achieved by universal self-locking wheels.
It improves the convenience and efficiency of unloading, ensures accurate alignment between the unloading port and the receiving equipment, reduces operational complexity and time costs, lowers labor costs, improves the accuracy of unloading and overall processing efficiency, and enhances the stability and safety of the unloading hopper.
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Figure CN223673646U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of coal powder processing, especially to a liftable coal powder processing discharge hopper. BACKGROUND
[0002] Coal powder, as an important product of coal processing, is widely used in power, chemical industry, metallurgy and other industries. Its fine powder form makes it necessary to have high adaptability and flexibility of equipment during storage, transportation and processing. As a key link in the coal powder processing production line, the discharge hopper is responsible for loading, transferring and discharging coal powder. Its design rationality and performance stability have a decisive influence on the processing efficiency and safety of coal powder.
[0003] In the coal powder processing industry, discharge hoppers are widely used. However, most of the traditional discharge hoppers only have the basic function of carrying coal powder and have relatively simple structures, which cannot be adjusted in height. This limitation brings many inconveniences in actual production. Especially when discharging between coal powder storage equipment or processing equipment of different heights, the traditional discharge hopper cannot be adjusted in height and often needs to rely on additional lifting equipment or manual handling, which is not only cumbersome to operate but also inefficient. In addition, the misalignment of the discharge opening and the receiving equipment during discharging often affects the accuracy of discharging. At the same time, the inconvenience of discharging also increases the time cost and labor cost in the production process, reducing the overall processing efficiency. SUMMARY
[0004] The utility model aims to provide a liftable coal powder processing discharge hopper, which solves the problem of the traditional discharge hopper that cannot be adjusted in height and often needs to rely on additional lifting equipment or manual handling when discharging between coal powder storage equipment or processing equipment of different heights, which is not only cumbersome to operate but also inefficient.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A liftable coal powder processing discharge hopper, comprising a frame, a bearing plate is slidably connected to the inside of the frame, a first hydraulic cylinder is fixedly connected to the inside bottom of the frame through bolts, and the output shaft of the first hydraulic cylinder is fixedly connected to the bottom of the bearing plate, a support frame is fixedly connected to the bottom of the bearing plate, and a hopper is rotatably connected to the inside of the support frame through a pin shaft, a sliding block is slidably connected to one side of the bottom of the hopper, a second hydraulic cylinder is fixedly connected to one side of the bottom of the bearing plate through bolts, and the output shaft of the second hydraulic cylinder penetrates the bearing plate, wherein the extension end of the output shaft of the second hydraulic cylinder is rotatably connected to the bottom of the sliding block through a pin shaft, a discharge frame is connected to one side of the lower part of the hopper, and an adjusting frame is slidably connected to the outside of the discharge frame.
[0007] Preferably, the top side of the body is fixedly connected with a top plate, and the bottom sides of the top plate are fixedly connected with slide rods between the inner bottom sides of the frame body, and the ends of the two slide rods are sleeved with slide sleeves, and the sides of the two slide sleeves are fixedly connected with the side of the bearing plate.
[0008] Preferably, the top sides of the two connecting plates are fixedly connected with sliding blocks, and the two sliding blocks are slidingly connected with the top of the discharging frame through the sliding grooves.
[0009] Preferably, the top sides of the two connecting plates are provided with insertion rods, and the ends of the two insertion rods respectively penetrate through the two connecting plates, and the top of the discharging frame is provided with a plurality of insertion grooves matched with the insertion rods.
[0010] Preferably, the bottom side of the hopper is provided with a sliding groove, and the sliding block is slidingly connected with the bottom of the hopper through the sliding groove.
[0011] Preferably, the four corners of the bottom of the frame body are fixedly connected with universal self-locking wheels.
[0012] The utility model has the following beneficial effects:
[0013] The unloading hopper drives the first hydraulic oil cylinder, realizes the flexible adjustment of the bearing plate and the hopper in height. This design solves the problem that the traditional unloading hopper cannot adjust the height, so that the unloading hopper can adapt to different height of the coal powder storage equipment or processing equipment, without the help of additional lifting equipment or manual handling, greatly improving the convenience and efficiency of unloading. Since the height of the unloading hopper can be adjusted, and the adjustment frame can be extended and fixed according to actual needs, the discharge port of the hopper can be accurately aligned with the receiving equipment. This effectively avoids the misalignment of the discharge port and the receiving equipment caused by the unadjustable height of the traditional unloading hopper, improves the accuracy of unloading, and reduces the waste of coal powder. The unloading hopper of the utility model adjusts the height and accurately aligns the discharge port, simplifies the unloading process, reduces the degree of operation and time cost. At the same time, without the help of additional lifting equipment or manual handling, the labor cost is also reduced. These all help to reduce the production cost and improve the overall efficiency of coal powder processing. The unloading hopper is supported and fixed by the frame body, the bearing plate and the support frame, which ensures the stability of the unloading hopper during lifting and unloading. At the same time, the driving mode of the hydraulic oil cylinder also makes the movement of the unloading hopper more stable and reliable, improves the safety of the unloading hopper. The liftable coal powder processing unloading hopper in the utility model adjusts the height flexibly, has high unloading accuracy, reduces the production cost and has stable and reliable structure, effectively solves the problems of the traditional unloading hopper in the coal powder processing industry, improves the efficiency and safety of the coal powder processing. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to make the purpose, technical scheme and advantages of the utility model more clearly understood, further detailed description will be made to the utility model with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
[0015] Figure 1 It is the whole main view structural schematic drawing of the utility model;
[0016] Figure 2 It is the bottom view structural schematic drawing of the utility model;
[0017] Figure 3 It is the bottom view structural schematic drawing of the utility model;
[0018] Figure 4 It is the bottom view structural schematic drawing of the utility model;
[0019] Figure 5 It is the bottom view structural schematic drawing of the utility model;
[0020] In the drawing: 1, frame body; 2, bearing plate; 3, first hydraulic cylinder; 4, support frame; 5, hopper; 6, discharge frame; 7, adjusting frame; 8, top plate; 9, sliding rod; 10, sliding sleeve; 11, universal self-locking wheel; 12, second hydraulic cylinder; 13, sliding block; 14, sliding groove; 15, sliding block; 16, sliding groove; 17, connecting plate; 18, insertion rod; 19, insertion groove. Specific implementation
[0021] In order to make the purpose, technical scheme and advantages of the utility model more clearly understood, further detailed description will be made to the utility model with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
[0022] Refer to Figures 1-5 A liftable coal dust processing discharge hopper, including frame body 1, the inside bearing plate 2 of frame body 1 is slidably connected, and the inside bottom of frame body 1 is fixedly connected with first hydraulic cylinder 3 by bolt, and the output shaft of first hydraulic cylinder 3 is fixedly connected between the bottom of bearing plate 2, the bottom of bearing plate 2 is fixedly connected with support frame 4, and the inside of support frame 4 is rotatably connected with hopper 5 by pin shaft, the bottom side of hopper 5 is slidably connected with sliding block 13, and the bottom side of bearing plate 2 is fixedly connected with second hydraulic cylinder 12 by bolt, and the output shaft of second hydraulic cylinder 12 penetrates bearing plate 2, wherein the extension end of the output shaft of second hydraulic cylinder 12 is rotatably connected with the bottom of sliding block 13 by pin shaft, the lower side of hopper 5 is communicated with discharge frame 6, and the outside of discharge frame 6 is slidably connected with adjusting frame 7.
[0023] In the coal processing production line, when the liftable coal processing discharge hopper is needed to unload, first, the operator will start the first hydraulic cylinder 3. The first hydraulic cylinder 3 is fixedly connected with the bottom of the bearing plate 2 through its output shaft, so when the first hydraulic cylinder 3 is started, the extension and retraction movement of its output shaft will drive the bearing plate 2 to slide up and down inside the frame body 1. At this time, the hopper 5 on the bearing plate 2 will also rise or fall. The operator will lower the hopper 5 to the lowest position to easily put the coal powder needed into the hopper 5. After the coal powder is put into the hopper 5, according to actual needs, if the position receiving the coal powder has a certain height, the operator can start the first hydraulic cylinder 3 again to make its output shaft extend, thereby driving the bearing plate 2 and the hopper 5 to rise until the discharge port of the hopper 5 reaches the height suitable for the receiving equipment. Next, the coal powder unloading operation is carried out. Before unloading, the operator needs to extend the adjusting frame 7. The adjusting frame 7 is slidingly connected with the outside of the discharge frame 6, and its extension length can be adjusted according to actual needs. The operator extends the adjusting frame 7 to the top of the unloading position and fixes the adjusting frame 7 to ensure its stability during unloading. Finally, the operator starts the second hydraulic cylinder 12. The output shaft of the second hydraulic cylinder 12 penetrates the bearing plate 2 and is rotatably connected with the sliding block 13 on one side of the bottom of the hopper 5 through a pin shaft. When the second hydraulic cylinder 12 is started, the extension and retraction movement of its output shaft will drive the sliding block 13 to slide on the bottom of the hopper 5, thereby making the hopper 5 tilt, wherein the hopper 5 rotates and tilts along the pin shaft in the support frame 4. After the hopper 5 tilts, the coal powder in it will be unloaded to the position needed through the discharge frame 6 and the adjusting frame 7.
[0024] Further, the top of the frame body 1 is fixedly connected with a top plate 8, and the bottom of the top plate 8 is fixedly connected with the inner bottom of the frame body 1 on both sides, and a slide rod 9 is arranged on each side, and a slide sleeve 10 is sleeved on one end of each slide rod 9, and one side of each slide sleeve 10 is fixedly connected with one side of the bearing plate 2. When the first hydraulic cylinder 3 drives the bearing plate 2 to slide up and down inside the frame body 1, the slide sleeve 10 will slide along the slide rod 9 to provide stable guidance and support for the bearing plate 2, thereby enhancing the stability of the bearing plate 2 during lifting, preventing the bearing plate 2 from deviating or tilting due to uneven force or external force, and ensuring the accuracy of coal powder unloading.
[0025] Further, the top of the adjusting frame 7 is fixedly connected with the connecting plates 17 on both sides, one side of the two connecting plates 17 is fixedly connected with the sliding blocks 15, and the two sliding blocks 15 are slidably connected with the top of the discharge frame 6 through the sliding grooves 16. When the adjusting frame 7 extends or shrinks, the connecting plates 17 drive the sliding blocks 15 to slide in the sliding grooves 16, so that the relative movement between the adjusting frame 7 and the discharge frame 6 is realized, the extension and contraction of the adjusting frame 7 are more smooth and stable, the adaptability and flexibility of the discharge hopper are improved, and the adjustment according to the needs of different discharge positions is facilitated.
[0026] Further, the top of the two connecting plates 17 is provided with the insertion rod 18, one end of the two insertion rods 18 penetrates through the two connecting plates 17 respectively, and the top of the discharge frame 6 is provided with a plurality of insertion grooves 19 matched with the insertion rods 18. After the adjusting frame 7 extends to the required position, the operator can insert the insertion rod 18 into the corresponding insertion groove 19 to limit and fix the adjusting frame 7, so as to enhance the stability of the adjusting frame 7 during the discharging process, prevent the adjusting frame 7 from moving or shaking due to the impact of coal powder or external force, and ensure the smooth discharging.
[0027] Further, the bottom of the hopper 5 is provided with the sliding groove 14 on one side, and the sliding block 13 is slidably connected with the bottom of the hopper 5 through the sliding groove 14. When the second hydraulic oil cylinder 12 drives the sliding block 13 to slide on the bottom of the hopper 5, the sliding block 13 slides along the sliding groove 14, thereby driving the inclination of the hopper 5, so that the inclination of the hopper 5 is more smooth and stable, the efficiency and accuracy of discharging are improved, and the friction and wear between the hopper 5 and the supporting frame 4 during the inclination process are reduced.
[0028] Further, the bottom of the frame body 1 is fixedly connected with the universal self-locking wheels 11 at the four corners. When it is necessary to move the discharge hopper to different positions for discharging, the operator can push the frame body 1 to make the universal self-locking wheels 11 roll on the ground, so as to realize the easy movement of the discharge hopper.
[0029] In summary:
[0030] Firstly, the operator will start the first hydraulic oil cylinder 3. The first hydraulic oil cylinder 3 is fixedly connected with the bottom of the bearing plate 2 through its output shaft, so when the first hydraulic oil cylinder 3 is started, the extension and contraction movement of its output shaft will drive the bearing plate 2 to slide up and down inside the frame body 1. At this time, the top plate 8 fixedly connected with one side of the top of the frame body 1 and the slide rod 9 fixedly connected between the bottom of the top plate 8 and the inside bottom of the frame body 1 play a key role in guiding and supporting. The sliding sleeve 10 is sleeved on the slide rod 9 and is fixedly connected with one side of the bearing plate 2, when the bearing plate 2 slides up and down, the sliding sleeve 10 will slide along the slide rod 9, which enhances the stability of the bearing plate 2 during lifting, prevents deviation or inclination due to uneven stress or external force, and ensures the accuracy of the coal powder unloading. The hopper 5 on the bearing plate 2 will also rise or fall, the operator will lower the hopper 5 to the lowest position to easily put the coal powder needed into the hopper 5. After the coal powder is put into the hopper 5, according to the actual needs, if the position receiving the coal powder has a certain height, the operator can start the first hydraulic oil cylinder 3 again to make its output shaft extend, so as to drive the bearing plate 2 and the hopper 5 to rise until the discharge port of the hopper 5 reaches the height suitable for the receiving equipment. Next, the coal powder unloading operation is carried out. Before unloading, the operator needs to extend the adjusting frame 7. The adjusting frame 7 is slidingly connected with the outside of the discharge frame 6, the top of the adjusting frame 7 is fixedly connected with the connecting plate 17 on both sides, and the connecting plate 17 is fixedly connected with the sliding block 15 on one side. When the adjusting frame 7 extends or contracts, the connecting plate 17 will drive the sliding block 15 to slide in the sliding groove 16 on the top of the discharge frame 6, so as to realize the relative movement between the adjusting frame 7 and the discharge frame 6. The extension and contraction of the adjusting frame 7 are more smooth and stable, which improves the adaptability and flexibility of the discharge hopper, and facilitates adjustment according to the needs of different unloading positions. After the operator extends the adjusting frame 7 to the top of the unloading position, the inserting rod 18 on the top of the two connecting plates 17 is inserted into the corresponding inserting slot 19 opened on the top of the discharge frame 6 to limit and fix the adjusting frame 7. This design enhances the stability of the adjusting frame 7 during unloading, prevents movement or shaking due to coal powder impact or external force, and ensures smooth unloading. Finally, the operator starts the second hydraulic oil cylinder 12. The output shaft of the second hydraulic oil cylinder 12 penetrates the bearing plate 2 and is rotatably connected with the sliding block 13 on one side of the bottom of the hopper 5 through a pin shaft. The bottom of the hopper 5 is provided with a sliding groove 14, and the sliding block 13 is slidingly connected between the bottom of the hopper 5 and the sliding groove 14. When the second hydraulic oil cylinder 12 is started, the extension and contraction movement of its output shaft will drive the sliding block 13 to slide along the sliding groove 14 on the bottom of the hopper 5, so as to make the hopper 5 tilt. The hopper 5 tilts along the pin shaft in the support frame 4, and after tilting, the coal powder in it will be unloaded to the desired position through the discharge frame 6 and the adjusting frame 7.This design makes the tilting of the hopper 5 more smooth and stable, improves the efficiency and accuracy of unloading, and reduces the friction and wear between the hopper 5 and the support frame 4 during tilting. In addition, the four corners of the bottom of the frame body 1 are fixedly connected with universal self-locking wheels 11. When it is necessary to move the unloading hopper to different positions for unloading, the operator can push the frame body 1 so that the universal self-locking wheels 11 roll on the ground, thereby achieving easy movement of the unloading hopper. This design enhances the mobility and flexibility of the unloading hopper, facilitates unloading operations at different positions, and improves the overall efficiency of the coal powder processing production line.
[0031] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A liftable coal powder processing discharge hopper comprising a frame (1), characterized in that, The frame (1) is slidably connected with a bearing plate (2), and the inner bottom of the frame (1) is fixedly connected with a first hydraulic cylinder (3) through bolts, and the output shaft of the first hydraulic cylinder (3) is fixedly connected with the bottom of the bearing plate (2), the bottom of the bearing plate (2) is fixedly connected with a support frame (4), and the inner side of the support frame (4) is rotatably connected with a hopper (5) through a pin shaft, the bottom side of the hopper (5) is slidably connected with a sliding block (13), and the bottom side of the bearing plate (2) is fixedly connected with a second hydraulic cylinder (12) through bolts, and the output shaft of the second hydraulic cylinder (12) penetrates the bearing plate (2), wherein the extension end of the output shaft of the second hydraulic cylinder (12) is rotatably connected with the bottom of the sliding block (13) through a pin shaft, and the lower side of the hopper (5) is communicated with a discharging frame (6), and the outer side of the discharging frame (6) is slidably connected with an adjusting frame (7).
2. The liftable coal processing hopper according to claim 1, wherein, The top side of the frame (1) is fixedly connected with a top plate (8), and the bottom sides of the top plate (8) are fixedly connected with slide rods (9) between the inner bottom of the frame (1), and the slide rods (9) are sleeved with slide sleeves (10) on one end, wherein the slide sleeves (10) are fixedly connected with one side of the bearing plate (2).
3. The elevatable coal processing hopper of claim 1, wherein, The top sides of the adjusting frame (7) are fixedly connected with connecting plates (17), and the sides of the connecting plates (17) are fixedly connected with sliding blocks (15), and the sliding blocks (15) are slidably connected with the top of the discharging frame (6) through sliding grooves (16).
4. The elevatable coal processing hopper of claim 3, wherein, The top of the connecting plate (17) is provided with an insertion rod (18), and the insertion rod (18) penetrates the connecting plate (17), and the top of the discharging frame (6) is provided with a plurality of insertion grooves (19) matched with the insertion rod (18).
5. The elevatable coal processing hopper of claim 1, wherein, The bottom side of the hopper (5) is provided with a sliding groove (14), and the sliding block (13) is slidably connected with the bottom of the hopper (5) through the sliding groove (14).
6. The elevatable coal processing hopper of claim 1, wherein, The bottom of the frame (1) is fixedly connected with a universal self-locking wheel (11) at four corners.