Efficient material placing machine
By combining the design of a vibratory feeder and a discharge gear, the radial arrangement of shaft parts is automatically achieved, which solves the problem of low arrangement efficiency of shaft parts in the existing technology, improves the degree of automation and stability, and adapts to the arrangement requirements of shafts of different sizes.
Patent Information
- Application Number
- CN202520216642.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-11
AI Technical Summary
In the existing technology, the radial arrangement efficiency of shaft parts is low, especially for small-sized shafts which require manual arrangement, which is time-consuming and inefficient.
The design combines a vibratory feeder and a material handling table with a discharge gear. The vibratory feeder arranges the shafts axially, while the grooves of the discharge gear achieve radial arrangement. The discharge gear is automatically rotated by a rotating motor, and the arrangement efficiency and stability are improved by combining limit plates and conveying components.
It enables automatic radial arrangement of shaft parts, improves arrangement efficiency, reduces manual operation time, enhances the stability and flexibility of the material handling mechanism, and adapts to the arrangement requirements of shafts of different sizes.
Smart Images
Figure CN223673689U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of material arranging machines, and particularly relates to a high-efficiency material arranging machine. BACKGROUND
[0002] With the rapid development of science and technology, the types of products in the market are increasingly rich, and the parts constituting the products are various, among which the shaft parts are very common. When the shaft parts are partially machined, they need to be arranged along the radial direction, and after being arranged in order, subsequent processing is facilitated.
[0003] In the related art, the shaft parts are usually manually arranged by manpower, and when small-sized shafts are arranged, the shafts are too small to be held, so a lot of time is consumed, and the arrangement efficiency is low, and thus there is room for improvement. CONTENT OF THE UTILITY MODEL
[0004] In order to improve the arrangement efficiency of the shaft parts, the present application provides a high-efficiency material arranging machine.
[0005] The high-efficiency material arranging machine provided by the present application adopts the following technical scheme:
[0006] The high-efficiency material arranging machine comprises a vibrating disc and a material arranging table, the vibrating disc is used for arranging shafts along the axial direction, a material guide pipe for conveying the shafts to the material arranging table is connected to the discharge port of the vibrating disc, a material arranging mechanism for arranging the shafts arranged along the axial direction in the radial direction is arranged on the material arranging table, the material arranging mechanism comprises a material arranging gear rotatingly arranged on the material arranging table, the rotating plane of the material arranging gear is perpendicular to the axial direction of the shafts in the material guide pipe, and a plurality of tooth grooves with a width greater than the diameter of the shafts are arranged on the circumferential side wall of the material arranging gear, and the end of the material guide pipe away from the vibrating disc is in communication with one of the tooth grooves.
[0007] When the shafts are arranged, the shafts are first arranged by the vibrating disc into a state of being sequentially arranged along the axial direction, then conveyed to the material arranging table through the material guide pipe, and then sequentially enter each tooth groove of the material arranging gear and move out of the tooth groove along with the rotation of the material arranging gear. When the shafts are in the tooth groove of the material arranging gear, the axial direction of the shafts is the same as the axial direction of the material arranging gear, so the shafts are sequentially arranged in the radial direction when the shafts move out of the tooth groove. Compared with manually arranging the shafts by manpower, the material arranging gear can automatically arrange the shaft parts in the radial direction, thereby saving the time for manually arranging the shafts one by one, and improving the arrangement efficiency of the shaft parts.
[0008] Optionally, the tooth of the material arranging gear is provided with a chamfer at the end away from the central axis of the material arranging gear.
[0009] By adopting the above technical scheme, when the shaft body enters the tooth groove of the discharging gear from the material guide pipe, the chamfer design makes the shaft body not easy to be blocked outside the tooth groove by the tooth side wall of the discharging gear, thereby facilitating the shaft body to enter the tooth groove and facilitating the discharging gear to arrange the shaft body.
[0010] Optionally, the material arranging mechanism further comprises a rotating shaft arranged at the center of the discharging gear, and a rotating motor is arranged on the material arranging table, and the rotating shaft is connected with the output shaft of the rotating motor.
[0011] By adopting the above technical scheme, when the shaft body needs to be arranged, the rotating motor is only needed to be turned on, and the discharging gear will be automatically rotated by the rotating motor, thereby automatically arranging the shaft body, without manually rotating the discharging gear, thereby increasing the automation degree of the material arranging mechanism, improving the rotating speed of the discharging gear, and making the arrangement efficiency of the shaft body high.
[0012] Optionally, limit pieces are arranged on both sides of the discharging gear on the material arranging table, and a guide hole for the shaft body to extend into is arranged on the limit piece close to the material guide pipe, and the two limit pieces and the material arranging table form a discharging channel, and the discharging channel is used for accommodating the shaft body arranged by the discharging gear.
[0013] By adopting the above technical scheme, the axially arranged shaft body can extend into the tooth groove of the discharging gear through the guide hole, and when the shaft body is radially arranged by the discharging gear, the two limit pieces are respectively located at the two axial ends of the shaft body, thereby the limit pieces can limit the radially arranged shaft body, so that the arranged shaft body is not easy to be disordered again, which is beneficial to maintaining the radial arrangement of the shaft body and guaranteeing the arrangement effect of the shaft body.
[0014] Optionally, a conveying assembly is arranged on the material arranging table, the conveying assembly comprises two conveying shafts arranged in parallel, a conveying belt with two ends respectively sleeved outside different conveying shafts, and a conveying motor used for controlling the rotation of one of the conveying shafts, the conveying motor is arranged on the material arranging table, the conveying belt is located directly below the discharging gear, the top of the conveying belt is flush with the bottom wall of the discharging channel, and the rotating direction of the conveying belt is opposite to the rotating direction of the discharging gear.
[0015] By adopting the above technical scheme, after the shaft body is radially arranged, the shaft body will move away from the discharging gear under the action of the conveying assembly, thereby reducing the possibility that the shaft body is accumulated near the discharging gear to hinder the rotation of the discharging gear, and improving the stability of the material arranging mechanism.
[0016] Optionally, one of the two limit pieces close to the material guide pipe is detachably arranged on the material arranging table.
[0017] By adopting the technical scheme, when the discharging gear is stuck by the shaft body and cannot rotate, the limiting sheet can be removed from the material arranging table, so that the shaft body is not blocked by the limiting sheet, the operation space of the shaft body is increased, the shaft body is convenient to clean, and subsequent shaft arrangement can be performed.
[0018] Optionally, a connecting hole is formed in the limiting sheet close to the material guide pipe on the two limiting sheets, a fixing screw hole is formed in the material arranging table, and a connecting bolt is arranged in the connecting hole and threadedly connected with the fixing screw hole.
[0019] By adopting the technical scheme, the limiting sheet and the material arranging table are connected through the connecting bolt, the connecting strength of the limiting sheet and the material arranging table is high, and the limiting sheet and the material arranging table are convenient to disassemble, and the operation is convenient.
[0020] Optionally, the rotating shaft and the discharging gear are detachably connected.
[0021] By adopting the technical scheme, when shaft parts with different radial widths need to be arranged, the original discharging gear only needs to be removed, and then the discharging gear with different tooth groove widths is installed on the rotating shaft, so that the arrangement of shafts with different diameters is realized, the operation is convenient, and the use mode of the material arranging machine is flexible.
[0022] Optionally, an installation hole is formed in the rotating shaft, a positioning hole is formed in the discharging gear, a same connecting piece is arranged in the installation hole and the positioning hole, the installation hole and the positioning hole are in interference fit with the connecting piece, the connecting piece comprises an installation part and an anti-disengagement part, the cross section of the installation part is square, and the diameter of the anti-disengagement part is greater than that of the installation part.
[0023] By adopting the technical scheme, when the discharging gear with different tooth groove widths needs to be replaced, the connecting piece only needs to be pulled out of the installation hole and the positioning hole, the original discharging gear can be removed, then the discharging gear with different tooth groove widths is installed on the rotating shaft, the positioning hole is aligned with the installation hole, finally the installation part is inserted into the installation hole and the positioning hole, and the installation of the discharging gear with different tooth pitches is completed, and the operation is simple.
[0024] In summary, the present application has at least one of the following beneficial technical effects:
[0025] 1. The shafts are automatically radially arranged by the discharging gear, the time for arranging the shafts by traditional manual operation is saved, and the arrangement efficiency of the shaft parts is improved.
[0026] 2. The discharging gear is driven to rotate by the rotating motor, the rotating speed of the discharging gear is accelerated, and the arrangement efficiency of the shaft parts by the discharging gear is further improved.
[0027] 3. The conveying assembly can transmit the radially arranged shaft bodies to the side away from the discharging gear, reducing the risk of the shaft bodies stacking and jamming the discharging gear, and increasing the stability of the material swinging mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the overall structural diagram of embodiment 1 of the present application.
[0029] Figure 2 is the partial structural diagram of embodiment 1 of the present application, in which the limiting plate near the side of the material guide pipe is hidden.
[0030] Figure 3 is Figure 1 is the enlarged view of A in
[0031] Figure 4 is the exploded diagram of embodiment 2 of the present application, in which the limiting plate near the side of the material guide pipe is hidden.
[0032] Figure 5 is the partial exploded diagram of embodiment 2 of the present application.
[0033] Figure 6 is the partial structural diagram of embodiment 2 of the present application, in which the limiting plate away from the rotating motor is hidden.
[0034] Figure 7 is the partial cross-sectional diagram of embodiment 2 of the present application, which is used to show the conveying assembly.
[0035] BRIEF DESCRIPTION OF DRAWINGS
[0036] 1, vibration disc; 11, discharging port; 12, material guide pipe; 2, material swinging table; 21, fixed screw hole; 3, material swinging mechanism; 31, discharging gear; 311, positioning hole; 312, chamfer; 32, rotating shaft; 321, mounting hole; 33, rotating motor; 34, connecting piece; 341, mounting part; 342, anti-dropping part; 4, limiting sheet; 41, guide hole; 42, discharging path; 43, fixed part; 431, connecting hole; 432, connecting bolt; 5, conveying assembly; 51, conveying shaft; 52, conveying belt; 53, conveying motor. DETAILED DESCRIPTION
[0037] The following will be described in detail in combination with the accompanying Figures 1-7 The present application will be further described in detail.
[0038] The embodiment of the present application discloses a high-efficiency material swinging machine.
[0039] Embodiment 1
[0040] Reference Figure 1 and Figure 2The utility model provides a high -efficient swing machine, including vibration disc 1, swing table 2 and the hopper for storing axle body, the outlet of hopper is connected with vibration disc 1, and the outlet 11 of vibration disc 1 is connected with the guide tube 12 for conveying axle body to swing table 2, and the end of guide tube 12 away from vibration disc 1 is connected on swing table 2, and swing table 2 is equipped with swing mechanism 3. Vibration disc 1 is used to arrange axle body along the axial direction, and swing mechanism 3 is used to arrange axle body radially.
[0041] With reference to Figure 1 And Figure 2 Swing mechanism 3 includes rotationally arranged discharge gear 31 on swing table 2, rotation shaft 32 connected to the axis of discharge gear 31 and rotation motor 33 connected to rotation shaft 32, and rotation motor 33 is arranged on swing table 2. The thickness of discharge gear 31 is less than the length of axle body, and the width of the tooth groove of discharge gear 31 is greater than the diameter of axle body, and the guide tube 12 is in communication with one of the tooth grooves. Wherein the output shaft of rotation motor 33 and rotation shaft 32 are fixedly connected together, so that rotation motor 33 can drive discharge gear 31 to rotate, compared with manually rotating discharge gear 31, it saves manpower.
[0042] With reference to Figure 1 And Figure 2 Through the above arrangement, the rotation plane of discharge gear 31 is perpendicular to the axial direction of the axle body in the guide tube 12, the guide tube 12 is located on the side close to the discharge gear 31, and the axle body can extend into the tooth groove of the discharge gear 31 along the axial direction, so that the discharge gear 31 can arrange the axially arranged axle body radially in turn, improving the arrangement efficiency of the axle body. In addition, the tooth of discharge gear 31 is provided with chamfer 312 at the end away from the central axis thereof, which facilitates the movement of axle body into or out of the tooth groove.
[0043] With reference to Figure 1 And Figure 3 The two sides of discharge gear 31 are provided with limiting pieces 4, and the limiting piece 4 on the side close to the guide tube 12 is provided with a guide hole 41 for the axle body to extend into, so that the axle body can extend into the tooth groove of discharge gear 31 along the guide hole 41, and the two limiting pieces 4 and swing table 2 form a discharge channel 42 for accommodating the radially arranged axle body, and the two limiting pieces 4 can limit the radially arranged axle body, which is beneficial to maintaining the state of radially arranged axle body. The limiting piece 4 on the side close to the guide tube 12 is fixed with a fixed part 43, and the fixed part 43 is fixedly connected with the swing table 2 by welding.
[0044] The implementation principle of the high-efficiency swing feeder provided in the embodiment of the application is as follows: when it is required to arrange shaft parts in a radial direction, the shaft bodies are first poured into a hopper, then the shaft bodies enter a vibrating disc 1 from the hopper, then the vibrating disc 1 arranges the shaft bodies in an axial direction, and then the shaft bodies enter tooth grooves of a discharge gear 31 along a guide pipe 12, and when the discharge gear 31 rotates, the shaft bodies are arranged in a radial direction in sequence, without manual arrangement of the shaft bodies, thereby improving the arrangement efficiency of the shaft parts.
[0045] Embodiment 2
[0046] With reference to Figure 4 The difference between the embodiment and the embodiment 1 is that a mounting hole 321 is formed in the rotating shaft 32, a positioning hole 311 is formed in the discharge gear 31, the same connecting piece 34 is arranged in the mounting hole 321 and the positioning hole 311, the connecting piece 34 comprises a mounting portion 341 and an anti-disengagement portion 342, the mounting hole 321 and the positioning hole 311 are in interference fit with the mounting portion 341, the cross sections of the mounting hole 321, the positioning hole 311 and the mounting portion 341 are all square, and the rotating shaft 32 and the discharge gear 31 are detachably connected through the interference fit of the mounting portion 341 with the mounting hole 321 and the positioning hole 311, so that the discharge gear 31 with different gear pitches can be replaced, the swing feeder can arrange shaft bodies with different radial widths, and the use mode of the swing feeder is diversified.
[0047] With reference to Figure 5 A connecting hole 431 is formed in the fixing portion 43, a fixing screw hole 21 is formed in the swing table 2, a connecting bolt 432 is arranged in the connecting hole 431 and is in threaded connection with the fixing screw hole 21, and the fixing portion 43 is detachably connected with the swing table 2 through the connecting bolt 432, so that the discharge gear 31 can be maintained and repaired.
[0048] With reference to Figure 6 and Figure 7 The swing table 2 is provided with a conveying assembly 5, the conveying assembly 5 comprises two conveying shafts 51 arranged in parallel, a conveying belt 52 which is sleeved on the outer sides of the different conveying shafts 51 at two ends, and a conveying motor 53 for controlling the rotation of one of the conveying shafts 51, wherein the conveying motor 53 is arranged on the swing table 2, the conveying motor 53 drives the conveying shafts 51 to rotate through a belt, the conveying belt 52 is located below the discharge gear 31, the top of the conveying belt 52 is flush with the bottom wall of the discharge channel 42, and the rotating direction of the conveying belt 52 is opposite to the rotating direction of the discharge gear 31.
[0049] The implementation principle of the high-efficiency swing feeder is as follows: when the shaft bodies are arranged, the shaft bodies are arranged by the arranging gear 31 and then are conveyed to the side away from the arranging gear 31 by the conveying assembly 5, so that the risk that the shaft bodies are stuck to the arranging gear 31 is reduced. When the arranging gear 31 is stuck by the shaft bodies or needs to be maintained, the fixed part 43 can be separated from the swing table 2, that is, the limiting sheet 4 close to the material guide pipe 12 is removed, the operable space of the arranging gear 31 is increased, and the maintenance is facilitated.
[0050] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A high efficiency swing machine characterized by: The utility model provides a kind of axial shaft body radial arrangement device, including vibrating disc (1) and swing table (2), the vibrating disc (1) is used to arrange shaft body along the axial direction, the discharge port (11) of vibrating disc (1) is connected with the material guide pipe (12) for conveying shaft body to swing table (2), swing table (2) is equipped with swing mechanism (3) for the radial arrangement of the axial arrangement of shaft body, swing mechanism (3) includes rotationally arranged in swing table (2) material discharge gear (31), the rotation plane of material discharge gear (31) is perpendicular to the axial direction of shaft body in material guide pipe (12), and the circumferential side wall of material discharge gear (31) is provided with a plurality of tooth grooves with width greater than the diameter of shaft body, the end of material guide pipe (12) away from vibrating disc (1) is communicated with one of tooth grooves.
2. A high efficiency swing machine as claimed in claim 1 wherein: The tooth of the material discharge gear (31) is provided with a chamfer (312) at the end away from the central axis thereof.
3. A high efficiency swing machine as claimed in claim 1 wherein: The swing mechanism (3) further includes a rotating shaft (32) arranged at the central axis of the material discharge gear (31) and a rotating motor (33) arranged on the swing table (2), and the rotating shaft (32) is connected with the output shaft of the rotating motor (33).
4. The high efficiency swing machine of claim 1, wherein: The swing table (2) is provided with a limiting piece (4) on both sides of the material discharge gear (31), and the limiting piece (4) near the material guide pipe (12) is provided with a guide hole (41) for the shaft body to extend into, and the two limiting pieces (4) and the swing table (2) form a discharging channel (42) enclosed therebetween, and the discharging channel (42) is used to accommodate the shaft body arranged by the material discharge gear (31).
5. A high efficiency swing machine as claimed in claim 4 wherein: The swing table (2) is provided with a conveying assembly (5), and the conveying assembly (5) includes two conveying shafts (51) arranged in parallel, a conveying belt (52) sleeved on the outer sides of the different conveying shafts (51) at two ends, and a conveying motor (53) used to control the rotation of one of the conveying shafts (51), wherein the conveying motor (53) is arranged on the swing table (2), the conveying belt (52) is located directly below the material discharge gear (31), the top of the conveying belt (52) is flush with the bottom wall of the discharging channel (42), and the rotating direction of the conveying belt (52) is opposite to the rotating direction of the material discharge gear (31).
6. A high efficiency swing machine as claimed in claim 4 wherein: One of the two limiting pieces (4) near the material guide pipe (12) is detachably arranged on the swing table (2).
7. A high efficiency swing machine as claimed in claim 6 wherein: One of the two limiting pieces (4) near the material guide pipe (12) is provided with a connecting hole (431), and the swing table (2) is provided with a fixed screw hole (21), and a connecting bolt (432) is arranged in the connecting hole (431) and threadedly connected with the fixed screw hole (21).
8. A high efficiency swing machine as claimed in claim 3 wherein: The rotating shaft (32) is detachably connected with the material discharge gear (31).
9. A high efficiency swing machine as claimed in claim 8 wherein: The rotating shaft (32) is provided with a mounting hole (321), the discharge gear (31) is provided with a positioning hole (311), the same connecting piece (34) is arranged in the mounting hole (321) and the positioning hole (311), the mounting hole (321) and the positioning hole (311) are in interference fit with the connecting piece (34), and the connecting piece (34) comprises a mounting portion (341) and an anti-disengagement portion (342), the cross section of the mounting portion (341) is square, and the diameter of the anti-disengagement portion (342) is greater than that of the mounting portion (341).