Inductor enameled wire surface treatment device

Abstract

The utility model relates to the field of inductors, and mainly discloses an inductor enameled wire surface treatment device which comprises a supporting column, an adjusting mechanism and a wire stroking assembly, the adjusting mechanism comprises a transverse plate, an end plate, a transverse rod and an adjusting roller, grooves are symmetrically formed in the adjusting roller along the center, and the grooves are spirally formed in the outer wall of the adjusting roller. The bottoms of the wire stroking assemblies are slidably connected with the cross rod, the number of the wire stroking assemblies is equal to that of the grooves, the wire stroking assemblies and the grooves are in one-to-one correspondence, and the bottoms of the wire stroking assemblies are connected with the adjusting roller through the grooves. According to the utility model, the positions of the wire stroking assemblies can be adjusted according to the incoming direction of the varnished wires and the direction in which the varnished wires need to be taken up, and the intensity of all the wire stroking assemblies is changed, so that multiple varnished wires can be subjected to wire stroking surface treatment at the same time, and the distance between the arranged pressing wheel and the supporting wheel can be adjusted; adjustment can be carried out according to enameled wires of different specifications and thicknesses, and adaptability is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the inductor field, concretely related to an inductor enameled wire surface layer processing device. BACKGROUND

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of the inductor is similar to that of a transformer, but only has one winding. The inductor has a certain inductance, which only hinders the change of current.

[0003] When producing an inductor, the raw material enameled wire is often simply processed. However, some enameled wires may not be straight when unwound, which affects subsequent winding. Therefore, the surface layer is often straightened. Conventional straightening is usually single processing, which has a relatively low processing efficiency. Moreover, if different specifications of enameled wires are encountered during the straightening process, different specifications of straightening mechanisms need to be replaced, which is very cumbersome.

[0004] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENT

[0005] The utility model aims to provide an inductor enameled wire surface layer processing device to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] An inductor enameled wire surface layer processing device, comprising a support column, an adjusting mechanism is fixedly installed at the top end of the support column, a straightening assembly is installed at the top of the adjusting mechanism, the adjusting mechanism comprises a horizontal plate, the horizontal plate is fixedly installed at the top end of the support column, end plates are fixedly installed at both ends of the horizontal plate, the end plates are fixedly connected by a horizontal rod near the end corners between the two end plates, adjusting rollers are also rotatably installed between the two end plates, the adjusting rollers are located directly above the horizontal plate, grooves are symmetrically formed on the adjusting rollers, the grooves are helically formed on the outer walls of the adjusting rollers, the bottoms of the straightening assemblies are slidably connected with the horizontal rod, the number of the straightening assemblies is equal to the number of the grooves and one-to-one correspondence, and the bottoms of the straightening assemblies are connected with the adjusting rollers through the grooves.

[0008] Further, one end of the adjusting roller penetrates through one side of the end plate and is fixedly installed with a driven pulley, a motor is installed on the side wall of the end plate near the driven pulley, a driving pulley is fixedly installed at the output shaft end of the motor, and the driving pulley and the driven pulley are drivingly connected through a transmission belt.

[0009] Further, the bottom center of the horizontal plate is provided with an assembly groove, and the top end of the supporting column is fixedly installed in the assembly groove.

[0010] Further, the moving block is provided with a vertical plate fixedly installed on the top thereof, and a guide hole is formed in the moving block close to the bottom two end corners.

[0011] Further, a supporting wheel is rotatably installed on the side wall of the vertical plate, and an insertion slot is formed in the side wall of the vertical plate provided with the supporting wheel, and an insertion block is inserted in the insertion slot, and a pressing wheel is rotatably installed on the side wall of the insertion block and located directly above the two adjacent supporting wheels, and an annular groove is formed in the middle of the outer wall of the supporting wheel and the pressing wheel.

[0012] Further, an assembly hole is formed in the top of the vertical plate close to the two ends, a fixed rod is fixedly installed in the assembly hole, a strip-shaped plate is fixedly installed on the top end of the fixed rod, a nut is fixedly installed on the strip-shaped plate, a bolt is screwedly installed in the nut, the bottom of the bolt penetrates through the strip-shaped plate and tightly abuts against the top end of the insertion block, an insertion rod is fixedly installed on the bottom of the insertion block, an insertion hole is formed in the bottom of the insertion slot, the bottom of the insertion rod is inserted in the insertion hole, and a supporting spring is further arranged in the insertion hole, and the bottom end of the insertion rod tightly abuts against the supporting spring.

[0013] Compared with the prior art, the utility model has the advantages that the utility model has the advantages of simple and reasonable structure, fast and convenient use, and the position of the wire straightening assembly can be adjusted according to the direction of the enameled wire and the direction of the required wire winding, and the density of all the wire straightening assemblies can be changed, so that the wire straightening surface treatment can be simultaneously performed on multiple enameled wires, and the distance between the pressing wheel and the supporting wheel can be adjusted, and the adaptability can be improved according to enameled wires of different specifications and thicknesses. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor on the premise of the drawings.

[0015] Figure 1 It is a structure schematic view of an inductor enameled wire surface treatment device according to the utility model embodiments.

[0016] Figure 2is a structural schematic view of an adjusting mechanism in an inductor enameled wire surface layer processing device according to an embodiment of the present utility model;

[0017] Figure 3 is a structural schematic view of an adjusting roller in an inductor enameled wire surface layer processing device according to an embodiment of the present utility model;

[0018] Figure 4 is a structural schematic view of a wire straightening assembly in an inductor enameled wire surface layer processing device according to an embodiment of the present utility model.

[0019] Figure 5 is a structural schematic view of a moving block in an inductor enameled wire surface layer processing device according to an embodiment of the present utility model;

[0020] Figure 6 is a structural schematic view of an upright plate in an inductor enameled wire surface layer processing device according to an embodiment of the present utility model;

[0021] Figure 7 is a structural schematic view of a strip plate in an inductor enameled wire surface layer processing device according to an embodiment of the present utility model.

[0022] Reference signs:

[0023] 1, support column; 2, adjusting mechanism; 3, wire straightening assembly; 4, horizontal plate; 5, end plate; 6, horizontal rod; 7, adjusting roller; 8, groove; 9, driven pulley; 10, motor; 11, driving pulley; 12, transmission belt; 13, assembly groove; 14, moving block; 15, upright plate; 16, guide hole; 17, opening; 18, protrusion; 19, strip plate; 20, support wheel; 21, insertion slot; 22, fixed rod; 23, insertion block; 24, compression wheel; 25, insertion rod; 26, insertion hole; 27, nut; 28, bolt; 29, assembly hole; 30, annular groove. DETAILED DESCRIPTION

[0024] Next, the utility model is further described in combination with the drawings and the specific embodiment:

[0025] Please refer to Figures 1-7The utility model discloses an inductor enameled wire surface layer processing device, including support column 1, the top end portion fixed mounting of support column 1 has adjusting mechanism 2, the top of adjusting mechanism 2 is installed and is straightened to line subassembly 3, and straightened to line subassembly 3 is equipped with a plurality of, and a plurality of straightened to line subassembly 3 can correspond to different enameled wire respectively, thereby can straighten and handle enameled wire, adjusting mechanism 2 includes horizontal plate 4, and horizontal plate 4 fixed mounting is at the top end portion of support column 1, and the both ends fixed mounting of horizontal plate 4 has end plate 5, and the close end angle between two end plate 5 is fixedly connected through cross bar 6, and still rotatingly installed with adjusting roller 7 between two end plate 5, and adjusting roller 7 is located the just above of horizontal plate 4, and the groove 8 of center symmetry is opened on adjusting roller 7, and the groove 8 is spirally opened on the outer wall of adjusting roller 7, the bottom of straightened to line subassembly 3 is slidably connected with cross bar 6, and the quantity of straightened to line subassembly 3 is equal with the quantity of groove 8 and one-to-one correspondence, and the bottom of straightened to line subassembly 3 is connected with adjusting roller 7 through groove 8.

[0026] With the rotation of adjusting roller 7, the position of straightened to line subassembly 3 is adjusted through the groove 8 on the outer wall of adjusting roller 7, so that all straightened to line subassembly 3 can be moved along the length direction of cross bar 6, and then the equidistance adjustment between two straightened to line subassembly 3 is realized, which can be adjusted according to the actual situation, the wire direction and the required wire density, and the enameled wire is conveniently handled and transported.

[0027] One end of the adjusting roller 7 penetrates through one side of the end plate 5 and is fixedly installed with a driven pulley 9, a sidewall of the end plate 5 close to the driven pulley 9 is installed with a motor 10, an output shaft end of the motor 10 is fixedly installed with a driving pulley 11, and the driving pulley 11 and the driven pulley 9 are drivingly connected through a transmission belt 12.

[0028] A mounting groove 13 is formed in the bottom center of the horizontal plate 4, and the top end of the support column 1 is fixedly installed in the mounting groove 13.

[0029] The straightened to line subassembly 3 includes a moving block 14, a vertical plate 15 is fixedly installed on the top of the moving block 14, guide holes 16 are formed at the bottom two end corners of the moving block 14, the cross bar 6 penetrates through the guide holes 16, a notch 17 is formed in the bottom center of the moving block 14, a protrusion 18 is fixedly installed in the inner top wall center of the notch 17, and the protrusion 18 is slidably arranged in the groove 8. When the motor 10 is started, the motor 10 drives the driven pulley 9 to rotate through the driving pulley 11 and the transmission belt 12, the driven pulley 9 drives the adjusting roller 7 to rotate, the rotation of the adjusting roller 7 drives the protrusion 18 to move through the groove 8 on the surface of the adjusting roller 7, and the protrusion 18 drives the moving block 14 to move along the length direction of the cross bar 6.

[0030] The side wall of the vertical plate 15 is rotatably provided with a supporting wheel 20, a slot 21 is formed in the side wall of the vertical plate 15 facing the supporting wheel 20, a plug 23 is inserted into the slot 21, a pressing wheel 24 is rotatably provided on the side wall of the plug 23, the pressing wheel 24 is arranged directly above two adjacent supporting wheels 20, and a ring-shaped groove 30 is formed in the middle of the outer wall of the supporting wheel 20 and the pressing wheel 24. The enameled wire is inserted between the pressing wheel 24 and the supporting wheel 20 and is limited by the ring-shaped groove 30, so that the enameled wire can be straightened when moving.

[0031] The top of the vertical plate 15 is provided with an assembly hole 29 near the two ends, a fixed rod 22 is fixedly installed in the assembly hole 29, a strip-shaped plate 19 is fixedly installed at the top end of the fixed rod 22, a nut 27 is fixedly installed on the strip-shaped plate 19, a bolt 28 is screwedly installed in the nut 27, the bottom of the bolt 28 penetrates through the strip-shaped plate 19 and abuts against the top end of the plug 23, a plug rod 25 is fixedly installed at the bottom of the plug 23, a plug hole 26 is formed in the bottom of the slot 21, the bottom of the plug rod 25 is inserted into the plug hole 26, and a supporting spring (not shown) is further arranged in the plug hole 26, and the bottom end of the plug rod 25 abuts against the supporting spring.

[0032] By rotating the bolt 28, the height of the bolt 28 relative to the strip-shaped plate 19 can be adjusted, so that the bottom of the adjusting bolt 28 can press and move the plug 23, the plug 23 can drive the pressing wheel 24 to move, the distance between the pressing wheel 24 and the supporting wheel 20 can be changed, and enameled wires of different specifications can be processed.

[0033] According to the above scheme of the utility model, the utility model has the advantages of simple and reasonable structure, quick and convenient use, adjustment of the position of the wire straightening assembly 3 according to the direction of the enameled wire and the direction of the required take-up, change of the density of all the wire straightening assemblies 3, simultaneous straightening and surface treatment of multiple enameled wires, adjustment of the distance between the pressing wheel 24 and the supporting wheel 20, adjustment of enameled wires of different specifications, and improved adaptability.

[0034] In the utility model, unless otherwise clearly defined and limited, the terms "mounting", "arrangement", "connection", "fixing", "screw connection" and the like should be understood in a broad sense, for example, can be fixed connection, or can be detachable connection, or can be integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication between two elements or the interaction relationship between two elements, unless otherwise clearly defined, the above-mentioned terms in the utility model can be understood according to the specific meaning in the utility model by the person skilled in the art.

[0035] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0036] The above descriptions are only the preferred embodiment of the present application, not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

[0037] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An inductor enameled wire surface treatment apparatus comprising a support column (1), characterized in that, The top end of the support column (1) is fixedly installed with an adjusting mechanism (2), the top of the adjusting mechanism (2) is installed with a line smoothing assembly (3), the adjusting mechanism (2) comprises a cross plate (4) which is fixedly installed at the top end of the support column (1), both end portions of the cross plate (4) are fixedly installed with end plates (5), the two end plates (5) are fixedly connected by a cross rod (6) near the end corners, an adjusting roller (7) is also rotatably installed between the two end plates (5), the adjusting roller (7) is arranged directly above the cross plate (4), a groove (8) is symmetrically formed in the center of the adjusting roller (7), the groove (8) is helically formed on the outer wall of the adjusting roller (7), the bottom of the line smoothing assembly (3) is slidably connected with the cross rod (6), the number of the line smoothing assemblies (3) is equal to the number of the grooves (8) and one-to-one corresponding, and the bottom of the line smoothing assembly (3) is connected with the adjusting roller (7) through the groove (8).

2. An inductor enameled wire surface treatment device according to claim 1, characterized by One end of the adjusting roller (7) penetrates through one side of the end plate (5) and is fixedly installed with a driven pulley (9), a motor (10) is installed on the side wall of the end plate (5) near the driven pulley (9), a driving pulley (11) is fixedly installed at the output shaft end of the motor (10), and the driving pulley (11) and the driven pulley (9) are drivingly connected through a transmission belt (12).

3. An inductor enameled wire surface treatment device according to claim 2, characterized by A mounting groove (13) is formed in the center of the bottom of the cross plate (4), and the top end of the support column (1) is fixedly installed in the mounting groove (13).

4. The inductor enameled wire surface treatment device according to claim 3, characterized by The line smoothing assembly (3) comprises a moving block (14), a vertical plate (15) is fixedly installed at the top of the moving block (14), guide holes (16) are formed near the bottom of the moving block (14), the cross rod (6) penetrates through the guide holes (16), a notch (17) is formed in the center of the bottom of the moving block (14), a protrusion (18) is fixedly installed in the inner top wall of the notch (17), and the protrusion (18) is slidably arranged in the groove (8).

5. An inductor enameled wire surface treatment device according to claim 4, wherein A support wheel (20) is rotatably installed on the side wall of the vertical plate (15), an insertion slot (21) is formed in the side wall of the vertical plate (15) facing the support wheel (20), an insertion block (23) is inserted in the insertion slot (21), a pressing wheel (24) is rotatably installed on the side wall of the insertion block (23), the pressing wheel (24) is arranged directly above the adjacent two support wheels (20), and an annular groove (30) is formed in the middle of the outer walls of the support wheel (20) and the pressing wheel (24).

6. An inductor enameled wire surface treatment device according to claim 5, wherein The top of the vertical plate (15) is provided with assembling holes (29) near both ends, fixed rods (22) are fixedly installed in the assembling holes (29), strip-shaped plates (19) are fixedly installed at the top end of the fixed rods (22), nuts (27) are fixedly installed on the strip-shaped plates (19), bolts (28) are screw-connectedly installed in the nuts (27), the bottom of the bolt (28) penetrates through the strip-shaped plate (19) and is tightly abutted against the top end of the plug block (23), the plug block (23) is fixedly installed at the bottom of the plug rod (25), the bottom of the plug groove (21) is provided with a plug hole (26), the bottom of the plug rod (25) is inserted into the plug hole (26), and the plug hole (26) is further provided with a supporting spring, and the bottom end of the plug rod (25) is tightly abutted against the supporting spring.

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