Automatic roller feeding system on barrel plating production line
The automatic roller feeding system on the barrel plating production line has achieved fully automated feeding of the electroplating production line, solving the problems of low efficiency and safety risks associated with manual feeding in traditional electroplating production lines, and improving the consistency of electroplating efficiency and quality.
Patent Information
- Application Number
- CN202423107223.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Traditional electroplating production line loading operations are labor-intensive and inefficient, making them difficult to adapt to the needs of large-scale production. In particular, manual loading and unloading of heavy parts poses safety risks.
An automatic drum feeding system for a barrel plating production line was designed, including a material pick-up cart, a tilting and unloading assembly, and a hopper elevator. Through the combination of the tilting plate, the limiting plate, the conveying drum, and the hopper elevator, the entire process from material pick-up to feeding is automated, ensuring accurate feeding and quantitative electroplating of the parts to be plated.
It significantly improves electroplating efficiency, reduces manpower and material consumption, ensures consistency in electroplating quality and production, and enhances the stability and flexibility of the system.
Smart Images
Figure CN223674792U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic electroplating equipment technical field, and specifically is a kind of automatic feeding system on roller cylinder in barrel plating production line. BACKGROUND
[0002] In the surface treatment industry, the construction and design of electroplating production line have gradually developed towards more environmentally friendly, efficient and automated direction. The newly built or reconstructed electroplating production line generally adopts a double-layer structure layout. This design aims to optimize space utilization and reduce the impact on the environment. Specifically, the lower layer of the production line is mainly composed of a sturdy and durable steel platform support and its supporting column, which serves as the load-bearing and stable foundation of the entire production line. The upper layer directly carries the core part of the electroplating operation - the electroplating production line, including various electroplating tanks, cleaning tanks and related auxiliary equipment. This layout makes the production line more compact and easier to manage.
[0003] In the traditional electroplating production process, the loading and unloading operation of the plated parts is usually carried out on the ground floor, i.e. workers need to manually load or unload the plated parts into or out of the electroplating roller cylinder on the ground level. This method may be acceptable in early small or low-yield production, but as the industrial scale expands and production demands increase, the limitations of manual loading and unloading become increasingly apparent. Especially for heavy plated parts, manual loading and unloading not only requires high labor intensity, but also easily leads to worker fatigue and injury risks, and greatly limits the improvement of production efficiency. Therefore, it is necessary to develop an electroplating feeding system that can effectively overcome the above constraints. SUMMARY
[0004] In order to avoid and overcome the technical problems existing in the prior art, the utility model provides a kind of automatic feeding system of roller cylinder on barrel plating production line. The utility model can effectively improve the electroplating efficiency and reduce the consumption of manpower and material resources.
[0005] To achieve the above purpose, the utility model provides the following technical scheme:
[0006] An automatic feeding system of roller cylinder on barrel plating production line, including the material box full of plated parts can be transported from the material taking place to the feeding place by the material taking vehicle, the feeding place is arranged with the turnover material pouring assembly that can overturn the material box and pour the plated parts inside into the transfer part; The outlet of the transfer part is arranged with a hopper elevator for receiving the plated parts and lifting them into the electroplating roller cylinder.
[0007] As a further scheme of the utility model: the turnover and material pouring assembly further comprises two limiting plates hinged on the mounting frame and horizontally arranged in normal state, the distance between the two limiting plates gradually decreases from bottom to top to form a positioning groove with gradually reduced notch, the positioning groove can clamp the material box sliding along the notch direction during the turnover process; the turnover plate further comprises a fourth conveying roller for conveying the material box along the length direction of the positioning groove into the positioning groove; the turnover plate can make the box opening of the clamped material box in the positioning groove turn over downward.
[0008] As a further scheme of the utility model: the length direction of the material box in the positioning groove is parallel to the length direction of the positioning groove, the top of each limiting plate is inwardly bent to form a bent edge, and the distance between the two bent edges is smaller than the width of the material box.
[0009] As a further scheme of the utility model: one side of the turnover plate is hinged on the mounting frame through a hinge shaft, and the turnover plate and the hinge shaft are fixedly connected with each other; a driven pulley is coaxially fixed on the hinge shaft, and a driving pulley is rotatably installed on the mounting frame, and the driving pulley and the driven pulley are transmissionally connected with each other through a transmission belt.
[0010] As a further scheme of the utility model: the two sides of the turnover and material pouring assembly are respectively provided with a second conveying roller and a fifth conveying roller with conveying directions parallel to each other, the conveying directions of the second conveying roller and the fifth conveying roller are opposite to each other, and both intersect with the conveying direction of the fourth conveying roller; a feeding and lifting reversing assembly is installed at the intersection of the second conveying roller and the fourth conveying roller, the feeding and lifting reversing assembly can reversely transfer the material box on the second conveying roller to the fourth conveying roller; a discharging and lifting reversing assembly is installed at the intersection of the fourth conveying roller and the fifth conveying roller, and the discharging and lifting reversing assembly can reversely transfer the empty material box on the fourth conveying roller to the fifth conveying roller.
[0011] As a further scheme of the utility model: the feeding and lifting reversing assembly and the discharging and lifting reversing assembly are the same in structure, and each comprises a support frame, a lifting telescopic rod vertically arranged in the extension direction is installed on the support frame, a support plate is fixedly installed at the top of the lifting telescopic rod, a rotating shaft is rotatably installed on the support plate and vertically arranged in the axial direction, a rotating disc is fixedly connected to the top of the rotating shaft, and a third conveying roller is installed on the rotating disc.
[0012] As a further scheme of the utility model: the transfer part comprises a guide hopper for receiving the plated parts falling from the material box, and the guide hopper is conical with the upper part larger than the lower part; a transfer conveyor belt for feeding the plated parts into the hopper elevator is arranged at the outlet of the lower part of the guide hopper.
[0013] As a further scheme of the utility model: the tail of the transfer conveyor belt is further provided with a guide plate for receiving the plated parts and sliding the plated parts into the hopper elevator.
[0014] As a further scheme of the utility model: the hopper elevator comprises a main machine, a receiving hopper for receiving plated pieces sliding down from the guide plate is installed on the main machine; an unloading hopper with an outlet matched with the inlet of the electroplating roller is installed on the top of the main machine, and the main machine can lift the receiving hopper to the top and overturn it to pour the plated pieces into the unloading hopper.
[0015] As a further scheme of the utility model: the unloading hopper is hinged on the top of the main machine, and a guide telescopic rod is installed between the unloading hopper and the main machine, and the two ends of the guide telescopic rod are hinged with the unloading hopper and the main machine respectively.
[0016] Compared with the prior art, the utility model has the advantages of:
[0017] 1. The utility model integrates the material taking vehicle, the overturning and unloading assembly and the hopper elevator, realizes the whole process automation from material taking to feeding, significantly improves the electroplating efficiency, greatly reduces the consumption of manpower and material resources, and more importantly, ensures the accurate number of plated pieces in each feeding, realizes quantitative electroplating, and improves the electroplating quality and production consistency.
[0018] 2. The overturning and unloading assembly is designed ingeniously, the positioning groove formed by the overturning plate and the limiting plate can stably clamp the material box and ensure that the material box does not slide off during overturning. Meanwhile, the addition of the fourth conveying roller enables the material box to smoothly slide into the positioning groove, further improving the feeding accuracy and efficiency.
[0019] 3. The folded edge formed by inwardly bending the top of the limiting plate effectively prevents the material box from shaking and falling off during overturning, further enhancing the stability and safety of the overturning and unloading assembly.
[0020] 4. The cooperation of the hinge shaft, the driving pulley and the driven pulley realizes the stable overturning of the overturning plate. This driving mode is not only simple in structure, but also easy to maintain, and ensures the accuracy and reliability of the overturning action.
[0021] 5. The arrangement of the second conveying roller and the fifth conveying roller enables the material box to be flexibly transferred in different directions, realizing seamless connection of feeding and unloading. Meanwhile, the addition of the feeding lifting and reversing assembly and the unloading lifting and reversing assembly further improves the flexibility and automation degree of the system.
[0022] 6. The cooperation of the guide hopper and the transfer conveying belt realizes the smooth transfer of the plated pieces from the material box to the hopper elevator. The conical design of the guide hopper enables the plated pieces to slide down more smoothly, avoiding the problems of blockage and accumulation.
[0023] 7、The addition of the guide plate enables the plated workpiece to slide more accurately into the hopper elevator, further improving the accuracy and efficiency of feeding.
[0024] 8、The hopper elevator realizes the vertical lifting and dumping of the plated workpiece through the cooperation of the main machine, the receiving hopper and the discharging hopper. At the same time, the hinged design of the discharging hopper and the addition of the guide telescopic rod make the discharging process more stable and reliable.
[0025] 9、The hinged design of the discharging hopper and the addition of the guide telescopic rod enable the discharging hopper to more flexibly adapt to different electroplating drum inlet positions, further improving the adaptability and flexibility of the system. BRIEF DESCRIPTION OF DRAWINGS
[0026] Fig. 1 It is a front view of the utility model.
[0027] Fig. 2 It is a top view of the utility model.
[0028] Fig. 3 It is a structural schematic view of the turnover and dumping assembly in the utility model.
[0029] Fig. 4 It is a structural schematic view of the material withdrawal and jacking reversing assembly in the utility model.
[0030] In the drawing: 1, material taking trolley; 11, first conveying drum; 2, dumping part; 21, second conveying drum; 22a, feeding and jacking reversing assembly; 22b, material withdrawal and jacking reversing assembly; 221, support frame; 222, jacking telescopic rod; 223, support plate; 224, rotating shaft; 225, rotating disc; 226, third conveying drum; 23, turnover and dumping assembly; 231, mounting frame; 232, hinged shaft; 233, turnover plate; 234, driven pulley; 235, driving pulley; 236, transmission belt; 237, fourth conveying drum; 238, limiting plate; 239, folded edge; 24, fifth conveying drum; 3, transfer part; 31, guide hopper; 32, transfer conveying belt; 33, guide plate; 4, hopper elevator; 41, main machine; 42, receiving hopper; 43, discharging hopper; 44, guide telescopic rod; 5, electroplating drum; 6, material box. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0032] Please refer toFigs. 1-4 The embodiment of the utility model discloses a kind of automatic feeding system of drum on barrel plating production line, and operation steps are as follows:
[0033] Step one, AGV trolley as material taking vehicle 1 will be moved to material taking place from feeding place according to specified route, and manipulator at material taking place will be clamped and placed with the material box 6 that quantitatively equipped with plating piece on the first conveying drum 11 on the top of AGV trolley.Usually, two material boxes 6 are transported by one AGV trolley at a time.
[0034] Step two, AGV trolley moves to feeding place from material taking place along specified route, and AGV trolley will adjust its posture, and make the first conveying drum 11 with the second conveying drum 21 in material pouring portion 2 alignment;Then simultaneously start the first conveying drum 11 and the second conveying drum 21, and two material boxes 6 are all conveyed to the second conveying drum 21 in turn;And the first conveying drum 11 intermittently rotates, so that there is a certain distance between two material boxes 6, and each structure in subsequent conveying process is reserved a certain reaction time, to ensure that each part in the whole system is stably operated without shutdown.
[0035] Step three, AGV trolley moves to the discharge end of the fifth conveying drum 24 from the second conveying drum 21, and the first conveying drum 11 stops at this time. Another AGV trolley loaded with two material boxes 6 moves to feeding position, and supplies material for the second conveying drum 21 continuously.
[0036] Step four, the second conveying drum 21 first conveys one material box 6 to the third conveying drum 226 in feeding lifting reversing assembly 22a, and at this time, material box 6 moves on the third conveying drum 226, and the cylinder as lifting telescopic rod 222 installed on support frame 221 is elongated, and support plate 223 is lifted. Driving motor as rotating shaft 224 drives rotating disc 225 to rotate, and each other cooperates to make the third conveying drum 226 with the fourth conveying drum 237 in turnover pouring assembly 23 joint, then material box 6 is conveyed to the fourth conveying drum 237;At the same time, feeding lifting reversing assembly 22a resets, and the reversing transfer of next material box 6 is carried out.
[0037] Step five, the fourth conveying roller 237 moves the box 6 to the positioning groove formed by the two limiting plates 238, and then the fourth conveying roller 237 stops. At this time, the rotating motor on the mounting frame 231 starts to drive the driving pulley 235 to rotate, the driving pulley 235 drives the driven pulley 234 to rotate through the transmission belt 236, and the driven pulley 234 drives the turnover plate 233 to start to turn through the hinged shaft 232. In the process of turning over, the box 6 will slide a little along the direction of the slot of the positioning groove, but due to the resistance of the folded edge 239, the box 6 will be clamped in the positioning groove during the turning over process, and then all the plated parts in the box 6 will be poured into the guide hopper 31. After pouring is completed, the turnover plate 233 is reset, the fourth conveying roller 237 starts; at the same time, the material returning lifting reversing assembly 22b adopts the same action mode as the material feeding lifting reversing assembly 22a, so that the third conveying roller 226 in the material returning lifting reversing assembly 22b is connected with the fourth conveying roller 237, and the empty box 6 is conveyed to the third conveying roller 226. Then the material returning lifting reversing assembly 22b adopts the same reset mode as the material feeding lifting reversing assembly 22a, so that the third conveying roller 226 is connected with the fifth conveying roller 24, and the empty box 6 is conveyed to the fifth conveying roller 24, and finally the fifth conveying roller 24 delivers the empty box 6 to the AGV trolley. When the AGV trolley is full of two empty boxes 6, it will move to the material taking place for re-feeding.
[0038] Step six, the plated parts falling into the guide hopper 31 will fall into the transfer conveyor belt 32 of the transfer part 3, the transfer conveyor belt 32 will convey the plated parts to the guide plate 33, and the plated parts will slide from the guide plate 33 to the receiving hopper 42 of the hopper elevator 4.
[0039] Step seven, after the receiving hopper 42 is full of a certain amount of plated parts, the transfer conveyor belt 32 stops, and the receiving hopper 42 rises to the second floor under the lifting action of the main machine 41. In the process of rising of the receiving hopper 42, the air cylinder as the guide telescopic rod 44 starts to align the outlet of the discharging hopper 43 with the inlet of the electroplating roller 5. The main machine 41 drives the receiving hopper 42 to turn over, and makes the plated parts in the receiving hopper 42 pour into the discharging hopper 43. The plated parts fall into the electroplating roller 5 through the discharging hopper 43, at this time the guide telescopic rod 44 starts to move the discharging hopper 43 away from the electroplating roller 5, the electroplating roller 5 is closed, and the electroplating starts.
[0040] Step eight, the receiving hopper 42 is reset, the transfer conveyor belt 32 starts to add new plated parts into the receiving hopper 42, and at the same time the new electroplating roller 5 moves to the filling position under the action of the external mechanical arm, and then the operation according to the content of step seven can realize automatic feeding.
[0041] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A kind of automatic feeding system of drum on barrel plating production line, it is characterized in that, The application relates to a material box (6) conveying device for electroplating, which comprises a material box (6) conveying trolley (1) capable of conveying the material box (6) filled with plated parts from a material taking position to a material feeding position, wherein the material feeding position is provided with a turnover and material pouring assembly (23) capable of overturning the material box (6) and pouring the plated parts in the material box (6) into a transfer part (3); the outlet of the transfer part (3) is provided with a hopper elevator (4) used for receiving the plated parts and lifting the plated parts into an electroplating drum (5); the turnover and material pouring assembly (23) comprises a turnover plate (233) hinged on a mounting frame (231) and horizontally arranged in a normal state, two limiting plates (238) are mounted on the turnover plate (233), the distance between the two limiting plates (238) gradually decreases from bottom to top to form a positioning groove with a gradually reduced notch, and the positioning groove can clamp the material box (6) sliding in the notch direction during the turnover process; a fourth conveying drum (237) is further mounted on the turnover plate (233) and used for conveying the material box (6) along the length direction of the positioning groove into the positioning groove; and the turnover plate (233) can perform a turnover action to make the box opening of the clamped material box (6) in the positioning groove turn downwards.
2. The automatic feeding system of a cylinder on a barrel plating production line according to claim 1, characterized in that, The length direction of the material box (6) in the positioning groove is parallel to the groove length direction of the positioning groove, the top of each of the two limiting plates (238) is inwardly bent to form a bent edge (239), and the distance between the two bent edges (239) is smaller than the width of the material box (6).
3. The automatic feeding system of a cylinder on a barrel plating production line according to claim 2, characterized in that, One side edge of the turnover plate (233) is hinged on the mounting frame (231) through a hinge shaft (232), and the turnover plate (233) and the hinge shaft (232) are fixedly connected with each other; a driven belt pulley (234) is coaxially fixed on the hinge shaft (232), a driving belt pulley (235) is rotatably mounted on the mounting frame (231), and the driving belt pulley (235) and the driven belt pulley (234) are drivingly connected with each other through a transmission belt (236).
4. The automatic drum loading system for barrel production lines according to any one of claims 1-3, characterized in that, Second conveying drums (21) and fifth conveying drums (24) are arranged on the two sides of the turnover and material pouring assembly (23) respectively, the conveying directions of the second conveying drums (21) and the fifth conveying drums (24) are parallel to each other, the conveying directions of the second conveying drums (21) and the fifth conveying drums (24) are opposite to each other, and the conveying directions of the second conveying drums (21) and the fifth conveying drums (24) are all intersected with the conveying direction of the fourth conveying drum (237); an inlet lifting and reversing assembly (22a) is mounted at the intersection of the second conveying drum (21) and the fourth conveying drum (237), the inlet lifting and reversing assembly (22a) can reversely transfer the material box (6) on the second conveying drum (21) to the fourth conveying drum (237); and an outlet lifting and reversing assembly (22b) is mounted at the intersection of the fourth conveying drum (237) and the fifth conveying drum (24), the outlet lifting and reversing assembly (22b) can reversely transfer the empty material box (6) on the fourth conveying drum (237) to the fifth conveying drum (24).
5. The automatic feeding system of a cylinder on a barrel plating production line according to claim 4, characterized in that, The feeding and discharging jacking reversing assemblies (22a) and (22b) are identical in structure, each comprising a support frame (221) on which a jacking telescopic rod (222) is vertically arranged in the telescopic direction, a support plate (223) is fixedly installed on the top end of the jacking telescopic rod (222), an axis (224) is pivotally installed on the support plate (223) in the axial vertical direction, a rotating disc (225) is fixedly connected to the top of the axis (224), and a third conveying roller (226) is installed on the rotating disc (225).
6. The automatic feeding system of a cylinder on a barrel plating production line according to claim 5, characterized in that, The transfer part (3) comprises a material guide hopper (31) for receiving the plated workpieces dropped by the material box (6), and the material guide hopper (31) is conical with a large upper part and a small lower part.
7. The automatic feeding system of a cylinder on a barrel plating production line according to claim 6, characterized in that, The tail of the transfer conveying belt (32) is further provided with a guide plate (33) for receiving the plated workpieces and sliding the plated workpieces into the material box elevator (4).
8. The automatic feeding system of a cylinder on a barrel plating production line according to claim 7, characterized in that, The material box elevator (4) comprises a main machine (41) on which a receiving hopper (42) is installed for receiving the plated workpieces dropped from the guide plate (33); the top of the main machine (41) is provided with a discharging hopper (43) with an outlet matched with the inlet of the electroplating roller (5), and the main machine (41) can lift the receiving hopper (42) to the top and overturn it to pour the plated workpieces into the discharging hopper (43).
9. The automatic feeding system of a cylinder on a barrel plating production line according to claim 8, characterized in that, The discharging hopper (43) is hingedly connected to the top of the main machine (41), and a material guide telescopic rod (44) is installed between the discharging hopper (43) and the main machine (41), and the two ends of the material guide telescopic rod (44) are hingedly connected to the discharging hopper (43) and the main machine (41), respectively.