Roll-to-roll electroplating line material belt turnover device
By designing a roll-to-roll electroplating line strip flipping device, the multi-sided flipping of the strip is achieved using guide wheels and rotating rods, solving the problem that traditional electroplating equipment cannot achieve uniform electroplating on both sides, and improving operating efficiency and equipment intelligence.
Patent Information
- Application Number
- CN202423136020.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing roll-to-roll electroplating technology makes it difficult to achieve uniform electroplating on both sides of the material. Traditional single-sided electroplating equipment is complex to operate and costly, and cannot meet the requirements of double-sided processes.
Design a roll-to-roll electroplating line strip turning device, which uses guide wheels and rotating rods to achieve 90° or 180° turning of the strip, and uses mirrored washing tanks and guide wheels to achieve multi-faceted process operation. Combined with manual or power device to drive the turning, it ensures smooth transition of the strip.
It enables multi-faceted processing of material strips, ensuring uniform electroplating, avoiding incomplete flipping or material damage, and is simple to operate, cost-effective, improves work efficiency, and reduces equipment footprint.
Smart Images
Figure CN223674795U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a roll-to-roll electroplating line material belt turnover device and belongs to the field of electronic component production. BACKGROUND
[0002] In modern industrial production, roll-to-roll electroplating technology is widely used in electronic manufacturing, semiconductor packaging, automobile parts manufacturing and other fields due to its high efficiency, continuity and automation. Roll-to-roll electroplating lines can process large-area, long-length flexible materials such as metal foils, plastic films, etc., and are particularly suitable for applications that require double-sided processing.
[0003] Traditional electroplating processes usually use single-sided electroplating, i.e., only one side of the material is electroplated. However, in many application scenarios such as double-sided circuit boards, double-sided coated metal strips, etc., uniform electroplating treatment is required on both sides of the material. In order to realize multi-surface process operation, a simple-to-operate, easy-to-adjust and cost-saving electroplating line material belt turnover device is urgently needed. CONTENT OF THE INVENTION
[0004] The technical problem to be solved by the present application is to overcome the shortcomings of the prior art and provide a roll-to-roll electroplating line material belt turnover device that can realize multi-surface process operation, is simple to operate, easy to adjust and cost-saving, and greatly improves work efficiency.
[0005] The technical solution adopted by the application to solve the existing problems is:
[0006] A roll-to-roll electroplating line material belt turnover device, comprising at least one water washing tank, the water washing tank is provided with a guide wheel, the guide wheels are mirror image installed on both sides of the water washing tank, and the guide wheels are used for material belt turnover.
[0007] Preferably, the water washing tank is provided with a circular hole, a long groove is arranged at the bottom of the water washing tank, and discharge ports are arranged at both ends of the long groove.
[0008] Preferably, the guide wheel comprises a wheel body, a long slot is arranged on the wheel body, and the wheel body is sleeved on the circular hole.
[0009] A fixing ring is arranged on the wheel body, and the wheel body and the fixing ring are in screw connection.
[0010] Preferably, rotating rods are arranged on both sides of the guide wheel, and the rotating rods are used for rotating the guide wheel.
[0011] Preferably, the guide wheel can rotate at both ends of a water washing tank, so that the material belt can complete a 90° angle change when passing through a water washing tank.
[0012] Preferably, the guide wheel can rotate at both ends of a water washing tank, so that the material belt can complete a 180° angle change when passing through three water washing tanks.
[0013] Preferably, the water washing tank has a length of 600 cm.
[0014] Preferably, the rotating rod can be manually operated; or the rotating rod can be connected to a power device.
[0015] Compared with the prior art, the application has the following beneficial effects:
[0016] The application can realize 90° or 180° turning of the material belt, can realize multi-surface process operation, ensures that the material belt can be uniformly treated, avoids incomplete turning or material damage, is simple to operate, convenient to adjust and cost-saving, greatly improves work efficiency, realizes smooth transition of the material belt during turning, and avoids deformation or damage caused by sudden twisting. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 FIG. 1 is a structural schematic diagram of a material belt turning device of a roll-to-roll electroplating line according to the application;
[0018] Figure 2 FIG. 2 is a partial sectional plan view of the material belt turning device of the roll-to-roll electroplating line according to the application;
[0019] Figure 3 FIG. 3 is a structural schematic diagram of a guide wheel of the material belt turning device of the roll-to-roll electroplating line according to the application;
[0020] Figure 4 FIG. 4 is a combined structural schematic diagram of the material belt turning device of the roll-to-roll electroplating line according to the application.
[0021] In the drawings:
[0022] 1, water washing tank, 11, circular hole, 12, long groove, 13, discharge port, 2, guide wheel, 21, wheel body, 2101, long slot, 22, fixing ring, 23, rotating rod. DETAILED DESCRIPTION
[0023] As some terms are used in the description and claims to refer to certain components. Those skilled in the art should understand that hardware manufacturers may use different names to refer to the same component. The description and claims of this specification do not take the difference in name as a way to distinguish components, but take the difference in function of components as a criterion for distinguishing. As mentioned throughout the specification and claims, "comprising" is an open term, which should be interpreted as "comprising but not limited to". "Approximately" means within an acceptable error range, and those skilled in the art can solve the technical problems within a certain error range, and basically achieve the technical effect.
[0024] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "horizontal" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0025] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above-mentioned terms in the present application can be understood according to the specific circumstances.
[0026] As shown in Figures 1-4 A roll-to-roll electroplating line material belt turnover device, comprising at least one water washing tank 1, the length of the water washing tank 1 is 600 cm, the water washing tank 1 is provided with a circular hole 11 in mirror image, the inner bottom of the water washing tank 1 is provided with a long groove 12, and the two ends of the long groove 12 are provided with discharge ports 13. The liquid entering the water washing tank 1 is discharged from the discharge ports 13 through the long groove 12.
[0027] The water washing tank 1 is provided with a guide wheel 2, the guide wheel 2 is installed on both sides of the water washing tank 1 in mirror image, and the guide wheel 2 is used for turnover of the material belt.
[0028] The guide wheel 2 comprises a wheel body 21, the wheel body 21 is provided with a long strip opening 2101, and the wheel body 21 is sleeved on the circular hole 12. The long strip opening 2101 can be optimized according to the thickness and width of the material belt, and the stability of the turnover is further improved.
[0029] Rotating rods 23 are installed on both sides of the guide wheel 2, and the rotating rods 23 are used for rotating the guide wheel 2. For the rotation of the guide wheel 2, in some embodiments, the rotation of the guide wheel 2 can be realized by manually rotating the rotating rod 23. In other embodiments, the rotating rod 23 can be connected to a power device, such as a rotating air cylinder, a hydraulic cylinder, an electromagnetic valve and the like, the power device drives the rotating rod 23, thereby driving the guide wheel 2 to rotate, and the operation program of the power device can be integrated into the processing line of the roll-to-roll electroplating line material belt, which can improve the turnover precision of the material belt and the intelligent degree of the equipment, integrates the turnover function with other process steps (such as cleaning, drying and the like), forms a multifunctional processing unit, and reduces the number and floor area of the equipment.
[0030] The wheel body 21 is provided with a fixing ring 22, which is used to fix or limit the position of the wheel body 21. The wheel body 21 is provided with threads, and the fixing ring 22 is also provided with threads, and the wheel body 21 and the fixing ring 22 are screw-connected.
[0031] When the rotating rod 23 is rotated manually, when the rotating rod 23 drives the guide wheel 2 to rotate to the appropriate position, the fixing ring 22 is tightened to fix and lock the guide wheel 2. When the rotating rod 23 is driven by a power device, the fixing ring 22 is tightened to the appropriate position, and is only used to limit the displacement of the guide wheel 2, and the guide wheel 2 can be rotated randomly in the circular hole 12 to facilitate the power device to drive the rotating rod 23 to drive the guide wheel 2 to rotate.
[0032] A roll-to-roll electroplating line material belt turnover device has a turnover function. In some embodiments, the guide wheel 2 can be rotated at both ends of a water washing tank 1, so that the material belt can complete a 90° angle change when passing through a water washing tank 1. Specifically, the material belt is introduced by the long strip opening 2101 of the guide wheel 2 at one end of the water washing tank 1, and is introduced out of the long strip opening 2101 of the guide wheel 2 at the other end of the water washing tank 1, the guide wheel 2 at the other end of the water washing tank 1 is rotated by the rotating rod 23, and is rotated to a relative angle of 90° with the guide wheel 2 at one end of the water washing tank 1. At this time, the direction of the material belt has been changed by 90°, but the material belt remains flat and has no obvious twist. The turned-over material belt enters the next working position.
[0033] In other embodiments, as Figure 4As shown, the guide wheel 2 can rotate at both ends of a water washing tank 1, so that the material belt can complete a 180° angle change when passing through three water washing tanks 1. Specifically, the material belt is introduced from the long strip opening 2101 of the guide wheel 2 at one end of the first water washing tank 1, the guide wheel 2 at the other end of the first water washing tank 1 is rotated through the rotating rod 23, and is rotated to a relative angle difference of 45° with the guide wheel 2 at one end of the first water washing tank 1, the material belt is introduced from the long strip opening 2101 of the guide wheel 2 at the other end of the first water washing tank 1, the material belt is introduced into the long strip opening 2101 of the guide wheel 2 at one end of the second water washing tank 1, the rotation angle of the guide wheel 2 at one end of the second water washing tank 1 is 45° different from that of the guide wheel 2 at the other end of the first water washing tank 1, the guide wheel 2 at the other end of the second water washing tank 1 is rotated through the rotating rod 23, and is rotated to a relative angle difference of 45° with the guide wheel 2 at one end of the second water washing tank 1, the material belt is introduced from the long strip opening 2101 of the guide wheel 2 at the other end of the second water washing tank 1, the material belt is introduced into the long strip opening 2101 of the guide wheel 2 at one end of the third water washing tank 1, the rotation angle of the guide wheel 2 at one end of the third water washing tank 1 is 45° different from that of the guide wheel 2 at the other end of the second water washing tank 1, the guide wheel 2 at the other end of the third water washing tank 1 is rotated through the rotating rod 23, and is rotated to keep consistent with the guide wheel 2 at one end of the third water washing tank 1. At this time, through the adjustment of the guide wheels 2 in the three water washing tanks 1, the material belt completes a 180° overturn when passing through the three water washing tanks, and the distance between each water washing tank and the angle adjustment of the guide wheel are carefully designed to ensure that the material belt gradually changes direction during the overturning process, avoiding sudden twisting or deformation.
[0034] The above detailed description of the embodiments of the present application is made in conjunction with the drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application.
Claims
1. A roll-to-roll electroplating line tape turnover device characterized in that: It comprises at least one water washing tank (1), which is provided with guide wheels (2) mirror installed on both sides of the water washing tank (1), which are used for the turnover of the tape.
2. The roll-to-roll electroplating line tape turnover device according to claim 1, characterized in that: The water washing tank (1) is provided with a circular hole (11) mirror, and the inner bottom of the water washing tank (1) is provided with a long groove (12), and the two ends of the long groove (12) are provided with discharge ports (13).
3. The roll-to-roll electroplating line tape turnover device according to claim 2, characterized in that: The guide wheel (2) comprises a wheel body (21), which is provided with a long slot (2101), and the wheel body (21) is sleeved on the circular hole (11); The wheel body (21) is provided with a fixed ring (22), and the wheel body (21) and the fixed ring (22) are screw connected.
4. The roll-to-roll electroplating line tape turnover device according to claim 3, characterized in that: The guide wheel (2) is provided with a rotating rod (23) on both sides, which is used to rotate the guide wheel (2).
5. The roll-to-roll electroplating line tape turnover device according to claim 1 or 2 or 3 or 4, characterized in that: The guide wheel (2) can rotate at both ends of a water washing tank (1), so that the tape can complete a 90° angle change when passing through a water washing tank (1).
6. The roll-to-roll electroplating line tape turnover device according to claim 1 or 2 or 3 or 4, characterized in that: The guide wheel (2) can rotate at both ends of a water washing tank (1), so that the tape can complete a 180° angle change when passing through three water washing tanks (1).
7. The roll-to-roll electroplating line tape turnover device according to any one of claims 1-6, characterized in that: The length of the water washing tank (1) is 600 cm.
8. The roll-to-roll electroplating line tape turnover device according to claim 4, characterized in that: The rotating rod (23) can be manually operated; Or the rotating rod (23) can be connected to a power device.