Dyeing machine

By introducing a stirring component and an extrusion roller into the dyeing machine, the problem of uneven dyeing caused by dye sedimentation was solved, resulting in a more uniform dyeing effect and more efficient automated operation.

CN223674918UActive Publication Date: 2025-12-16ZHUJI XIANGYI PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202520127406.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-18
Publication Date
2025-12-16
Estimated Expiration
2035-01-18

AI Technical Summary

Technical Problem

In existing dyeing machines, dyes tend to settle, leading to uneven dyeing and affecting the dyeing effect on the fabric.

Method used

The dyeing machine is equipped with guide rollers and stirring components, including stirring drum, stirring blades and drive components. The stirring drum is driven to rotate and the stirring blades are used to stir the dye to prevent dye precipitation. Excess dye is removed by the extrusion rollers to improve dyeing uniformity.

Benefits of technology

This technology enables uniform mixing of dyes, improves the dyeing effect of fabrics, reduces the labor intensity of manual mixing, and enhances the automation level and dyeing efficiency of the equipment.

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Abstract

The utility model discloses a dyeing machine, and belongs to the field of dyeing machines, and the technical scheme is characterized in that the dyeing machine comprises a dyeing box and further comprises a plurality of guide rollers installed on the dyeing box; the stirring assembly is mounted in the dyeing box; wherein the stirring assembly comprises an installation assembly, a stirring barrel, stirring blades and a driving assembly, the installation assembly is installed on the dyeing box, the stirring barrel is installed on the installation assembly, the stirring blades are installed on the stirring barrel, the stirring barrel is divided into an upper supporting ring, a lower supporting ring and a connecting rod, the upper supporting ring is installed on the installation assembly, and the lower supporting ring is installed on the lower supporting ring. The upper supporting ring is installed on the installation assembly, the lower supporting ring is installed on the installation assembly, the multiple connecting rods are used for connecting the upper supporting ring and the lower supporting ring, and the driving assembly is installed on the lower supporting ring, the situation that dye deposits in the dyeing machine, and consequently cloth is dyed unevenly by the dye can be avoided, and the dyeing effect of the equipment on the cloth is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of dyeing machines, and particularly relates to a dyeing machine. BACKGROUND

[0002] The dyeing machine is used for dyeing, bleaching, boiling and washing of clothes, and can also be used for dyeing and bleaching of gloves, socks, towels and other finished products, and has a wide application in the field of clothes and fabrics.

[0003] The existing dyeing machine with the publication number CN220812948U comprises a material pipe arranged on one side of a dyeing machine body, a water baffle arranged in the material pipe, a lower squeeze water roller arranged in the material pipe, and a support arranged in the material pipe, wherein one end of the support is provided with an upper squeeze water roller, and the upper squeeze water roller is arranged above the lower squeeze water roller.

[0004] Although the dyeing machine can avoid the dye liquid from being taken out of the dyeing machine body by the cloth, the dye in the dyeing machine is prone to precipitation, which leads to uneven dyeing of the cloth. Content of the utility model

[0005] The application aims to solve the above technical problems, and provides a dyeing machine which can avoid uneven dyeing of the cloth caused by the dye precipitation in the dyeing machine, and improves the dyeing effect of the equipment on the cloth.

[0006] The application provides a dyeing machine which comprises a dyeing box and further comprises:

[0007] A guide roller is arranged on the dyeing box, and the guide roller is provided with a plurality of guide rollers.

[0008] A stirring assembly is arranged in the dyeing box.

[0009] The stirring assembly comprises a mounting assembly, a stirring cylinder, stirring blades and a driving assembly, the mounting assembly is arranged on the dyeing box, the stirring cylinder is arranged on the mounting assembly, the stirring blades are arranged on the stirring cylinder, the stirring cylinder is divided into an upper support ring, a lower support ring and a connecting rod, the upper support ring is arranged on the mounting assembly, the lower support ring is arranged on the mounting assembly, the connecting rod is provided with a plurality of connecting rods, the connecting rod is used for connecting the upper support ring and the lower support ring, and the driving assembly is arranged on the lower support ring.

[0010] When the cloth needs to be dyed, the cloth is placed in the dyeing box and guided by the guide rollers in sequence, when the cloth passes through the stirring assembly, the driving assembly drives the stirring cylinder to rotate, the stirring cylinder drives the stirring blades to rotate around the stirring cylinder axis to stir the dye in the dyeing box, the stirring cylinder is composed of the upper support ring, the lower support ring and the connecting rod, so that the dye is not blocked by the stirring cylinder, and the stirring blades stir the dye, so that the dyeing effect of the cloth passing through the stirring cylinder is better, the dyeing effect of the cloth by the equipment is improved.

[0011] Further, the mounting assembly comprises:

[0012] The support cylinder is mounted on the dyeing box.

[0013] The bearing is connected and mounted with the outer ring of the support cylinder and the inner wall of the support cylinder, and the bearing is provided with two upper and lower bearings in the inner wall of the support cylinder, the upper support ring is mounted on the inner ring of the bearing at the upper end, and the lower support ring is mounted on the inner ring of the bearing at the lower end.

[0014] When the stirring cylinder needs to be mounted on the dyeing box, the mounting rod is connected with the side wall of the support cylinder, the mounting rod on the support cylinder is mounted on the inner wall of the dyeing box, the inner wall of the support cylinder is connected and mounted with the outer ring of the bearing, the bearing is provided with two upper and lower bearings, the upper support ring and the lower support ring are respectively mounted on the inner ring of one bearing, so that the stirring cylinder can be driven to rotate on the bearing by the driving assembly to drive the stirring blades to stir the dye, and the mounting assembly improves the stability of the stirring cylinder when rotating.

[0015] Further, the driving assembly comprises:

[0016] The gear ring is mounted on the lower support ring.

[0017] The motor box is provided on the dyeing box.

[0018] The driving motor is mounted in the motor box.

[0019] The first rotating shaft is mounted on the driving motor.

[0020] The gear is mounted on the first rotating shaft.

[0021] When the driving assembly needs to drive the stirring drum to rotate, the driving motor in the motor box is driven to work to drive the first rotating shaft to rotate, the first rotating shaft drives the gear to rotate, the gear is engaged with the gear ring, the gear drives the gear ring to rotate when rotating, and the gear ring drives the stirring drum to rotate, so that the device can be more automated when the dye is stirred, manual stirring is not needed, the labor intensity of the user is reduced, and the device is more convenient and efficient.

[0022] Further, a pair of extrusion rollers are arranged on the upper support ring.

[0023] By arranging a plurality of extrusion rollers on the upper support ring, the stirring drum is vertically placed, the cloth enters from the lower end of the stirring drum and passes out from the upper end of the stirring drum, after the cloth vertically travels upwards in the stirring drum and is separated from the dye, the excess dye falls from the surface of the cloth under the action of gravity, and the excess dye is extruded and falls when passing through the extrusion rollers, so that the dyeing and air-drying of the cloth are faster, and the overall efficiency of the cloth dyeing work is improved.

[0024] Further, the extrusion roller comprises:

[0025] A second rotating shaft is arranged on the upper support ring, and the second rotating shaft is provided with two second rotating shafts.

[0026] A roller frame is arranged on the second rotating shaft.

[0027] A roller body is arranged on the roller frame.

[0028] A control assembly is arranged on the second rotating shaft.

[0029] The user can control the rotation of the second rotating shaft to adjust the position of the extrusion roller, the extrusion roller can rotate around the axis of the second rotating shaft, the user can adjust the rotation amplitude of the two roller frames on the second rotating shaft according to the thickness of the cloth, so that the gap between the two roller bodies is increased or decreased, and the gap is smallest when the two roller frames are parallel to each other, and the position of the extrusion roller can be adjusted according to the thickness of the cloth, so that various cloths can be extruded to reduce the surface dye adhesion after dyeing.

[0030] Further, the control assembly comprises:

[0031] A transmission wheel is arranged on the second rotating shaft.

[0032] When the rotation amplitude of the second rotating shaft needs to be controlled, the second rotating shaft is provided with two second rotating shafts, and the transmission wheel is arranged on the two second rotating shafts, so that the rotation amplitude of the transmission wheel can be adjusted to control the rotation amplitude of the second rotating shaft, so as to change the distance between the two extrusion rollers.

[0033] The beneficial effects of the present application are:

[0034] 1、The stirring blade stirs the dye, so that the dyeing effect of the dye on the cloth is better, and the uneven dyeing of the dye on the cloth caused by the precipitation of the dye in the dyeing machine can be avoided, and the dyeing effect of the equipment on the cloth is improved;

[0035] 2、The upper support ring and the lower support ring are respectively installed on the inner ring of a bearing, so that the stirring barrel can be driven to rotate on the bearing by the driving assembly to drive the stirring blade to stir the dye, and the installation assembly improves the stability of the stirring barrel during rotation;

[0036] 3、The driving assembly can make the equipment more automatic during stirring of the dye, so that the labor intensity of the user is reduced, and the equipment is more convenient and efficient. BRIEF DESCRIPTION OF DRAWINGS

[0037] Figure 1 is a sectional view of the overall structure of the present application;

[0038] Figure 2 is a structural schematic view of the support barrel of the present application;

[0039] Figure 3 is a structural schematic view of the stirring barrel of the present application;

[0040] Figure 4 is an enlarged view of A of the present application; Figure 1

[0041] The reference signs in the drawings are: 100, dyeing box; 200, guide roller; 300, stirring assembly; 310, installation assembly; 311, support barrel; 312, bearing; 320, stirring barrel; 321, upper support ring; 322, lower support ring; 323, connecting rod; 324, extrusion roller; 325, second rotating shaft; 326, roller frame; 327, roller body; 328, control assembly; 329, transmission wheel; 330, stirring blade; 340, driving assembly; 341, gear ring; 342, motor box; 343, driving motor; 344, first rotating shaft; 345, gear. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.

[0043] ​The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally a class, not limited to the number of objects, for example, the first object can be one or more. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / ", generally indicates that the front and rear associated objects are in a "or" relationship.

[0044] The embodiments of the present application will be described in detail below with reference to the accompanying drawings, specific embodiments and application scenarios.

[0045] Embodiment 1:

[0046] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 The embodiment of the present application provides a dyeing machine, which comprises a dyeing box 100, and further comprises:

[0047] A guide roller 200 is installed on the dyeing box 100, and the guide roller 200 is provided with a plurality of guide rollers.

[0048] A stirring assembly 300 is installed in the dyeing box 100.

[0049] The stirring assembly 300 comprises a mounting assembly 310, a stirring cylinder 320, stirring blades 330, and a driving assembly 340. The mounting assembly 310 is installed on the dyeing box 100, the stirring cylinder 320 is installed on the mounting assembly 310, the stirring blades 330 are installed on the stirring cylinder 320, the stirring cylinder 320 is divided into an upper support ring 321, a lower support ring 322, and a connecting rod 323, the upper support ring 321 is installed on the mounting assembly 310, the lower support ring 322 is installed on the mounting assembly 310, the connecting rod 323 is provided with a plurality of connecting rods, the connecting rod 323 is used to connect the upper support ring 321 and the lower support ring 322, and the driving assembly 340 is installed on the lower support ring 322.

[0050] When the cloth needs to be dyed, the cloth is placed in the dyeing box 100 and guided by the guide roller 200 in sequence. When the cloth passes through the stirring assembly 300, the driving assembly 340 drives the stirring drum 320 to rotate, and the stirring drum 320 drives the stirring blade 330 to rotate around the stirring drum 320 shaft to stir the dye in the dyeing box 100. The stirring drum 320 is composed of the upper support ring 321, the lower support ring 322 and the connecting rod 323, so that the dye is not blocked by the stirring drum 320. At the same time, the stirring blade 330 stirs the dye, so that the dyeing effect of the cloth passing through the stirring drum 320 is better. The dyeing machine can avoid the dyeing unevenness caused by the dye precipitation in the dyeing machine, and improves the dyeing effect of the cloth.

[0051] Embodiment 2

[0052] As shown in Figure 2 , Figure 3 , Figure 4 The embodiment of the present application provides a dyeing machine, in addition to the above technical features, the mounting assembly 310 comprises:

[0053] The support drum 311 is installed on the dyeing box 100;

[0054] The bearing 312 is connected and installed with the inner wall of the support drum 311. The bearing 312 is provided with two upper and lower bearings in the inner wall of the support drum 311. The upper support ring 321 is installed on the inner ring of the bearing 312 at the upper end, and the lower support ring 322 is installed on the inner ring of the bearing 312 at the lower end.

[0055] When the stirring drum 320 needs to be installed on the dyeing box 100, the mounting rod for extension is connected on the side wall of the support drum 311. The mounting rod on the support drum 311 is installed at the inner wall of the dyeing box 100. The inner wall of the support drum 311 is connected and installed with the outer ring of the bearing 312. The bearing 312 is provided with two upper and lower bearings. The upper support ring 321 and the lower support ring 322 are respectively installed on the inner ring of one bearing 312, so that the stirring drum 320 can be driven to rotate on the bearing 312 by the driving assembly 340 to drive the stirring blade 330 to stir the dye. The mounting assembly 310 improves the stability of the stirring drum 320 when rotating.

[0056] Embodiment 3

[0057] As shown in Figure 1 , Figure 2 , Figure 3 The embodiment of the present application provides a dyeing machine, in addition to the above technical features, the driving assembly 340 comprises:

[0058] A gear ring 341 is mounted on the lower support ring 322.

[0059] A motor box 342 is arranged on the dyeing box 100.

[0060] A driving motor 343 is mounted in the motor box 342.

[0061] A first rotating shaft 344 is mounted on the driving motor 343.

[0062] A gear 345 is mounted on the first rotating shaft 344.

[0063] When the stirring drum 320 needs to be driven to rotate by the driving assembly 340, the driving motor 343 in the motor box 342 is driven to work, driving the first rotating shaft 344 to rotate, the first rotating shaft 344 drives the gear 345 to rotate, the gear 345 meshes with the gear ring 341, the gear 345 drives the gear ring 341 to rotate when rotating, and the gear ring 341 drives the stirring drum 320 to rotate. The driving assembly 340 can make the device more automated when stirring the dye, and does not need manual stirring, reducing the labor intensity of the user and being more convenient and efficient.

[0064] Embodiment 4:

[0065] As shown in the Figure 1 , the embodiment of the present application provides a dyeing machine, in addition to including the above technical features, a pair of extrusion rollers 324 is arranged on the upper support ring 321.

[0066] By arranging a plurality of extrusion rollers 324 on the upper support ring 321, the stirring drum 320 is in a vertical state, the cloth enters from the lower end of the stirring drum 320 and passes out from the upper end of the stirring drum 320, when the cloth travels vertically upward in the stirring drum 320 and separates from the dye, the excess dye will fall off the surface of the cloth under the influence of gravity, and the excess dye will be extruded off when passing through the extrusion roller 324, so that the dyeing and air-drying of the cloth are faster, and the overall efficiency of the cloth dyeing work is improved.

[0067] Embodiment 5:

[0068] As shown in the Figure 2 , Figure 4 , the embodiment of the present application provides a dyeing machine, in addition to including the above technical features, the extrusion roller 324 includes:

[0069] A second rotating shaft 325 is mounted on the upper support ring 321, and the second rotating shaft 325 is provided with two.

[0070] a roller frame 326 mounted on the second rotating shaft 325;

[0071] a roller body 327 mounted on the roller frame 326;

[0072] a control assembly 328 mounted on the second rotating shaft 325.

[0073] The position of the squeezing roller 324 can be adjusted by rotating the second rotating shaft 325, and the user can adjust the rotating range of the two roller frames 326 on the second rotating shaft 325 according to the thickness of the cloth, so as to increase or decrease the gap between the two roller bodies 327, and when the two roller frames 326 are parallel to each other, the gap is the smallest. The squeezing roller 324 can adjust the position according to the thickness of the cloth, so that various cloths can be squeezed after dyeing to reduce the surface dye adhesion.

[0074] Embodiment 6:

[0075] As shown in the embodiment of the present application, a dyeing machine is provided, in addition to the above technical features, the control assembly 328 comprises: Figure 2 a transmission wheel 329 mounted on the second rotating shaft 325.

[0076] When the rotating range of the second rotating shaft 325 needs to be controlled, two second rotating shafts 325 are provided, and the transmission wheel 329 is arranged on the two second rotating shafts 325, so that the rotating range of the transmission wheel 329 can be adjusted to control the rotating range of the second rotating shaft 325, thereby changing the distance between the two squeezing rollers 324.

[0077]

[0078] ​It should be noted that, in the present document, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element. Furthermore, it is to be understood that the method and apparatus of the present application can be carried out by someone other than the person named in the independent claims, and that the scope of the independent claims is not limited to the person named in the independent claims. In addition, it should be noted that the scope of the method and apparatus of the present application is not limited to performing the functions in the order shown or discussed, but can also include performing the functions in a substantially simultaneous manner or in a reverse order, for example, the described method can be performed in an order different from that described, and various steps can be added, omitted, or combined. In addition, features described with reference to certain examples can be combined in other examples.

[0079] The embodiments of the present application are described above with reference to the accompanying drawings, but the present application is not limited to the specific embodiments described above, which are merely illustrative and not restrictive, and a person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims.

Claims

1. A dyeing machine comprising a dyeing tank (100), characterized in that Also include: A guide roller (200) is installed on the dyeing box (100), the guide roller (200) is provided with a plurality of; The stirring assembly (300) is installed in the dyeing box (100); Wherein, the stirring assembly (300) includes installation assembly (310), stirring cylinder (320), stirring blade (330), drive assembly (340), the installation assembly (310) is installed on the dyeing box (100), the stirring cylinder (320) is installed on the installation assembly (310), the stirring blade (330) is installed on the stirring cylinder (320), the stirring cylinder (320) is divided into upper support ring (321), lower support ring (322), connecting rod (323), the upper support ring (321) is installed on the installation assembly (310), the lower support ring (322) is installed on the installation assembly (310), the connecting rod (323) is provided with a plurality of, the connecting rod (323) is used for connecting the upper support ring (321) and the lower support ring (322), the drive assembly (340) is installed on the lower support ring (322).

2. A dyeing machine according to claim 1, characterised in that The installation assembly (310) includes: Support cylinder (311), the support cylinder (311) is installed on the dyeing box (100); Bearing (312), the outer ring of the bearing (312) is connected and installed with the inner wall of the support cylinder (311), the bearing (312) is provided with two upper and lower in the inner wall of the support cylinder (311), the upper support ring (321) is installed on the inner ring of the bearing (312) at the upper end, the lower support ring (322) is installed on the inner ring of the bearing (312) at the lower end.

3. A dyeing machine according to claim 2, characterised in that The drive assembly (340) includes: Gear ring (341), the gear ring (341) is installed on the lower support ring (322); Motor box (342), the motor box (342) is arranged on the dyeing box (100); Drive motor (343), the drive motor (343) is installed in the motor box (342); First rotating shaft (344), the first rotating shaft (344) is installed on the drive motor (343); Gear (345), the gear (345) is installed on the first rotating shaft (344).

4. A dyeing machine according to claim 3, characterised in that A pair of extrusion rollers (324) are arranged on the upper support ring (321).

5. A dyeing machine according to claim 4, characterised in that The extrusion roller (324) includes: Second rotating shaft (325), the second rotating shaft (325) is installed on the upper support ring (321), the second rotating shaft (325) is provided with two; Roller bracket (326), the roller bracket (326) is installed on the second rotating shaft (325); Roller body (327), the roller body (327) is installed on the roller bracket (326); Control assembly (328), the control assembly (328) is installed on the second rotating shaft (325).

6. A dyeing machine according to claim 5, characterised in that The control assembly (328) includes: Transmission wheel (329), the transmission wheel (329) is installed on the second rotating shaft (325).

Citation Information

Patent Citations

  • Dyeing machine

    CN220812948U