Detection tool for rotation and translation dislocation moduli of duplex fork forge piece
By designing a double-forked fork for rotating and translating misalignment measurement fixture, the problem of low efficiency in misalignment measurement in existing technologies has been solved, enabling rapid and accurate misalignment measurement and ensuring forging quality.
Patent Information
- Application Number
- CN202520074229.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-13
AI Technical Summary
In the existing double-fork forging process, the efficiency of error detection is low, and it is impossible to monitor quickly and effectively, which leads to forging quality problems.
Design a double-fork forging rotation and translation misalignment gauge including a base, positioning mechanism, guiding mechanism, limiting mechanism and sliding mechanism. The rotation and translation misalignment is detected by dial indicator, avoiding the influence of thickness dimension factors.
It improves the efficiency of mold error detection, enabling rapid and accurate detection of mold error and preventing forging quality problems.
Smart Images

Figure CN223678404U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of double fork forging rotation, translation misregistration gauge, belong to transmission shaft field. BACKGROUND
[0002] In double fork forging production process, the forging die for double fork forging is composed of upper die and lower die, due to the unevenness of metal horizontal deformation resistance, equipment guiding accuracy, forging thickness size fluctuation and die machining accuracy and other factors, the upper die and the lower die will have horizontal relative position error when forging double fork combined die, so that the upper die profile of double fork forging and the lower die profile will have relative deviation, and this deviation is called misregistration. If misregistration exceeds the specified range, the forging will be scrapped or the quality of the subsequent process will be affected, so misregistration is an important quality indicator of die forging, which must be detected in the production process to prevent product quality problems.
[0003] At present, the detection of double fork forging misregistration is carried out on the test platform by determining the reference line of the forging, detecting and determining the misregistration of double fork, and also considering the influence of thickness size factor, which is very low in efficiency and is not conducive to the rapid and effective process monitoring. UTILITY MODEL CONTENT
[0004] The utility model aims at overcoming the above-mentioned deficiencies in the prior art, and provides a double fork forging rotation, translation misregistration gauge with reasonable structure design.
[0005] The utility model solves the above-mentioned problems by adopting the technical scheme: the double fork forging rotation, translation misregistration gauge comprises a base and a dial gauge, and is characterized by further comprising a positioning mechanism, a guide mechanism, a limiting mechanism and a sliding mechanism, wherein the positioning mechanism, the guide mechanism, the limiting mechanism and the sliding mechanism are all arranged on the base, the guide mechanism cooperates with the positioning mechanism and the limiting mechanism, and the dial gauge is installed on the sliding mechanism.
[0006] Further, the guide mechanism is located between two positioning mechanisms and one limiting mechanism.
[0007] Further, the positioning mechanism comprises a positioning frame and a positioning bolt, the positioning frame is arranged on the base, and the positioning bolt is arranged on the positioning frame.
[0008] Further, the guide mechanism comprises a guide column, a guide seat, a V-shaped frame and a guide spring, the guide column is arranged on the base, the guide seat is arranged on the guide column, the V-shaped frame is arranged on the guide seat, the guide spring is sleeved outside the guide column, and the two ends of the guide spring respectively abut against the base and the guide seat.
[0009] Further, the limiting mechanism comprises a limiting frame and a limiting bolt, the limiting frame is arranged on the base, and the limiting bolt is arranged on the limiting frame.
[0010] Further, the sliding mechanism comprises a sliding rail, a sliding block, a locking block and a locking handle, the sliding rail is arranged on the base, the sliding block is arranged on the sliding rail, the locking block is arranged on the sliding block, and the locking handle is arranged on the locking block.
[0011] Further, the dial gauge is arranged on the sliding block through an arbitrary direction dial gauge seat.
[0012] Compared with the prior art, the utility model has the advantages that the double fork forging rotation, translation and error module gauge can detect the rotation error module and translation error module of the double fork respectively, without the need of determining the error module of the double fork on the test platform by determining the forging reference line, so that the thickness size factor is not considered, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is the three-dimensional structure schematic diagram of the double fork forging rotation, translation and error module gauge of the utility model embodiment.
[0014] Figure 2 is the use state structure schematic diagram of the double fork forging rotation, translation and error module gauge of the utility model embodiment.
[0015] Figure 3 is the use state structure schematic diagram of the double fork forging rotation, translation and error module gauge of the utility model embodiment.
[0016] Figure 4 is the use state structure schematic diagram of the double fork forging rotation, translation and error module gauge of the utility model embodiment.
[0017] Figure 5 is the overhead structure schematic diagram of the double fork (upper die and lower die rotation error module) of the utility model embodiment.
[0018] Figure 6 is the front view structure schematic diagram of the double fork (upper die and lower die translation error module) of the utility model embodiment.
[0019] In the drawing: base 1, positioning mechanism 2, guide mechanism 3, limiting mechanism 4, sliding mechanism 5, dial gauge 6, double fork 7,
[0020] Positioning frame 21, positioning bolt 22,
[0021] Guide column 31, guide seat 32, V-shaped frame 33, guide spring 34,
[0022] Limiting frame 41, limiting bolt 42,
[0023] The slide rail 51, the sliding block 52, the locking block 53 and the locking handle 54. DETAILED DESCRIPTION
[0024] The utility model will be further explained in detail below by combining with the drawings and through examples. The following examples are the explanation of the utility model and the utility model is not limited to the following examples.
[0025] Embodiment
[0026] Reference Figures 1 to 6 It is understood that the structure, proportion, size and the like shown in the drawings attached to the present specification are only used to cooperate with the content disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the limiting conditions that the utility model can be implemented, so they do not have the technical essence, any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect and purpose that the utility model can produce, should still fall within the range that the technical content disclosed by the utility model can cover. At the same time, if the words such as 'up', 'down', 'left', 'right','middle' and 'one' are used in the specification, they are only for the convenience of clear description, and are not used to limit the range that the utility model can be implemented, the change or adjustment of relative relationship, without substantially changing the technical content, is also regarded as the scope that the utility model can be implemented.
[0027] The duplex fork forging rotation, translation and error gauge in the embodiment comprises a base 1, a positioning mechanism 2, a guide mechanism 3, a limiting mechanism 4, a sliding mechanism 5 and a dial gauge 6, the positioning mechanism 2, the guide mechanism 3, the limiting mechanism 4 and the sliding mechanism 5 are all arranged on the base 1, the guide mechanism 3 cooperates with the positioning mechanism 2 and the limiting mechanism 4, the dial gauge 6 is installed on the sliding mechanism 5, and the guide mechanism 3 is located between two positioning mechanisms 2 and one limiting mechanism 4.
[0028] The positioning mechanism 2 in the embodiment comprises a positioning frame 21 and a positioning bolt 22, the positioning frame 21 is arranged on the base 1, and the positioning bolt 22 is arranged on the positioning frame 21.
[0029] The guide mechanism 3 in the embodiment comprises a guide column 31, a guide seat 32, a V-shaped frame 33 and a guide spring 34, the guide column 31 is arranged on the base 1, the guide seat 32 is arranged on the guide column 31, the V-shaped frame 33 is arranged on the guide seat 32, the guide spring 34 is sleeved outside the guide column 31, and the two ends of the guide spring 34 abut against the base 1 and the guide seat 32 respectively.
[0030] The limiting mechanism 4 in the embodiment comprises a limiting frame 41 and a limiting bolt 42, the limiting frame 41 is arranged on the base 1, and the limiting bolt 42 is arranged on the limiting frame 41.
[0031] The sliding mechanism 5 in the embodiment comprises a sliding rail 51, a sliding block 52, a locking block 53 and a locking handle 54, the sliding rail 51 is arranged on the base 1, the sliding block 52 is arranged on the sliding rail 51, the locking block 53 is arranged on the sliding block 52, the locking handle 54 is arranged on the locking block 53, and the dial indicator 6 is arranged on the sliding block 52 through an arbitrary direction dial indicator seat.
[0032] Preparation before operation:
[0033] 1) The upper die and the lower die are rotated to be misaligned (as shown in Figure 5 ), and the upper die and the lower die are translated to be misaligned (as shown in Figure 6 ).
[0034] 2) According to the series specifications of the double fork 7, select the appropriate positioning bolt 22 and adjust the support point to the appropriate position and height, and ensure that the double fork 7 is in contact with the V-shaped frame 33, and the guide spring 34 has a certain pre-tightening.
[0035] 3) Remove the double fork 7, and fine-tune the height of the three positioning bolts 22 to be equal, with the height difference controlled within 0.2 mm.
[0036] Operation step description:
[0037] 1) Place the double fork 7 forging on the gauge, press the double fork 7 with your hand, make the workpiece tightly fit with the three positioning bolts 22 and the V-shaped frame 33, and at the same time, press against the limiting bolt 42 on the side.
[0038] 2) Move the sliding block 52 to one side limit position, place the arbitrary direction dial indicator seat and adjust the dial indicator 6 to make the dial head contact the A point of the double fork, adjust the dial indicator 6 to be at "0" position, note: at the same time, pay attention to the size range of the small pointer.
[0039] 3) Keep the double fork 7 and the arbitrary direction dial indicator seat unchanged, move the dial indicator 6 to the B point on the other side of the double fork 7 by sliding the sliding block 52 as a whole, read the dial indicator 6 data (i.e. the change of the dial indicator data at A and B points) as the rotation misalignment amount.
[0040] 4) After the rotation misalignment measurement is completed, keep the arbitrary direction dial indicator seat unchanged, and move the dial indicator 6 to the left side of the double fork 7 by sliding the sliding block 52, to facilitate the removal of the double fork 7.
[0041] 5) Remove the double fork 7 and rotate it by 180° along the center axis, and then place it in place according to step "1".
[0042] 6) Move the dial gauge 6 to the C point of the double fork by sliding the slider 52, and read the data of the dial gauge 6, the difference between the data of the dial gauge 6 at the B point in the step "3" and the data of the dial gauge 6 at the C point (i.e. the variation of the data of the dial gauge 6 at the B and C points) is the amount of the translational misregistration.
[0043] In addition, it should be noted that the specific embodiments described in the specification, the shape of the zero, the components, the name taken, etc. can be different, the above described in the specification is only an example of the structure of the utility model. Any equivalent changes or simple changes made according to the structure, features and principles described in the utility model patent concept are included in the protection scope of the utility model patent. The skilled in the art of the utility model can make various modifications or supplements or adopt similar ways to replace the described specific embodiments, as long as it does not deviate from the structure of the utility model or beyond the scope defined in the claims, it should belong to the protection scope of the utility model.
Claims
1. A rotating, translating misalignment gauge for duplex fork forgings, comprising a base (1) and a dial gauge (6), characterized in that: It also includes positioning mechanism (2), guide mechanism (3), limiting mechanism (4) and sliding mechanism (5), the positioning mechanism (2), guide mechanism (3), limiting mechanism (4) and sliding mechanism (5) are all set on base (1), the guide mechanism (3) is matched with positioning mechanism (2), limiting mechanism (4), the dial gauge (6) is installed on sliding mechanism (5).
2. The rotary, translational misregistration gauge for a duplex fork forging as set forth in claim 1, wherein: The guide mechanism (3) is located between two positioning mechanisms (2) and one limiting mechanism (4).
3. The rotary, translational misregistration gauge for a duplex fork forging as set forth in claim 1, wherein: The positioning mechanism (2) includes positioning frame (21) and positioning bolt (22), the positioning frame (21) is set on base (1), the positioning bolt (22) is set on positioning frame (21).
4. The rotary, translational misregistration gauge for a duplex fork forging as set forth in claim 1, wherein: The guide mechanism (3) includes guide column (31), guide seat (32), V-shaped frame (33) and guide spring (34), the guide column (31) is set on base (1), the guide seat (32) is set on guide column (31), the V-shaped frame (33) is set on guide seat (32), the guide spring (34) is sleeved on the outside of guide column (31), and the both ends of guide spring (34) respectively abut with base (1) and guide seat (32).
5. The rotary, translational misregistration gauge for a duplex fork forging as defined in claim 1 wherein: The limiting mechanism (4) includes limiting frame (41) and limiting bolt (42), the limiting frame (41) is set on base (1), the limiting bolt (42) is set on limiting frame (41).
6. The rotary, translational misregistration gauge for a duplex fork forging as defined in claim 1 wherein: The sliding mechanism (5) includes slide rail (51), sliding block (52), locking block (53) and locking handle (54), the slide rail (51) is set on base (1), the sliding block (52) is set on slide rail (51), the locking block (53) is set on sliding block (52), the locking handle (54) is set on locking block (53).
7. The rotary, translational misregistration gauge for a duplex fork forging as set forth in claim 6, wherein: The dial gauge (6) is set on sliding block (52) by arbitrary direction dial gauge seat.