Fixing device for assisting rail smoothness measurement

By designing a fixed device for measuring rail smoothness, 360° measurement without blind spots is achieved using a gyro ball and laser emitter, and rapid adjustment is made in conjunction with a total station. This solves the problems of low accuracy and complex operation in existing technologies, and improves the efficiency and accuracy of track smoothness testing.

CN223678442UActive Publication Date: 2025-12-16CHENGDU IND VOCATIONAL TECHN COLLEGE
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Patent Information

Application Number
CN202520317928.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-12-16
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Existing technologies for detecting and adjusting track smoothness suffer from low accuracy, time-consuming and labor-intensive processes, and the equipment is inconvenient to carry and complex to operate.

Method used

A fixed device for assisting in the measurement of rail smoothness was designed, comprising a snap-fit ​​base, a universal ball, a laser emitter, and a prism, which can achieve 360° measurement without blind spots. Combined with a total station, it can be quickly adjusted and tested, reducing manual intervention.

Benefits of technology

It enables high-precision and rapid track smoothness assessment, reduces errors, improves measurement efficiency and equipment adaptability, and ensures the safety and smooth operation of railways.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixing device for assisting in rail smoothness measurement. The fixing device is characterized in that a groove for clamping a rail to be detected is formed in the lower surface of a clamping base; the prism base is fixed on the upper surface of the clamping base, and the prism is fixed on the prism base; the laser transmitter battery box is installed on the upper left portion of the clamping base, the universal ball base is installed on the laser transmitter battery box, and the universal ball is fixed to the universal ball base and rotates relative to the universal ball base. A laser transmitter is fixed to the side face of the universal ball. The device disclosed by the utility model has the function of assisting workers in quickly adjusting the rails and comprehensively evaluating the height and the flatness of a single steel rail so as to ensure the safety and the smoothness of railway operation.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a fixing device, concretely relates to a fixing device for assisting rail smoothness measurement. BACKGROUND

[0002] Currently, adjusting track smoothness is an important task involving track engineering and transportation fields. It aims to improve the stability of railway, subway, tram and other transportation tools during driving, and provide more comfortable and safe riding experience. The main purpose of adjusting track smoothness is as follows:

[0003] (1) Track geometric design: the geometric shape of the track has an important influence on the smoothness. The designer needs to consider the radius, super-elevation, transition curve and other factors of the track to ensure that the vehicle can smoothly transition during driving. Through reasonable geometric design, the smoothness can be improved, so as to reduce the lateral acceleration and axial force of the vehicle;

[0004] (2) Track maintenance and repair: regular track maintenance and repair work is crucial to ensure smoothness. Maintenance personnel need to check whether the geometric shape of the track meets the requirements and repair possible defects such as deformation, wear or damaged track in time. Regular maintenance can prevent irregular deformation of the track and improve smoothness.

[0005] Currently, the method for detecting and adjusting track smoothness is as follows:

[0006] (1) The method of using human eyes and manual adjustment needs to observe the condition of track smoothness by human eyes to guide the staff to adjust. This method has low adjustment accuracy and consumes time and effort;

[0007] (2) The method of using measuring trolley and manual adjustment needs manual adjustment and measuring trolley pushing to know whether the adjustment is in place. For example, the track smoothness detection device disclosed in Chinese patent CN201410838218.0 needs to be detected back and forth many times to know whether the adjustment is in place. Although the device adopts a foldable structure, it is still inconvenient to carry and the process is complicated.

[0008] (3) Chinese patent CN220749670U discloses a fixing device for assisting rail smoothness measurement. The single ball head universal connector can make the instrument base rotate at any angle, so that the infrared distance meter can rotate at any angle and measure the flatness of the steel rail in all directions. However, the device is limited by the integrity of the rail and needs to be measured, adjusted and rechecked repeatedly, which is time-consuming and laborious. In addition, the infrared distance meter is fixed on the rail and needs to be adjusted manually. UTILITY MODEL CONTENTS

[0009] The utility model discloses a purpose is provided with a kind of for assisting rail smoothness measurement's fixing device, the device has the function of 360 ° dead angle free horizontal measurement, to comprehensively evaluate the height and flatness of single rail, to ensure the safety and smooth of railway operation.

[0010] To achieve the above object, the present application provides a kind of for assisting rail smoothness measurement's fixing device, the device includes:

[0011] Clamping base lower surface has recess for clamping the rail to be detected;

[0012] Prism base is fixed on the upper surface of clamping base, prism is fixed on prism base;

[0013] Laser emitter battery box is installed in the left upper of clamping base, universal ball base is installed on laser emitter battery box, universal ball is fixed on universal ball base, relative to the rotation of universal ball base;The side of universal ball is fixed with laser emitter.

[0014] Further, the recess sidewall of the clamping base is provided with a threaded hole, a threaded rod is threadedly connected in the threaded hole, and the end of the threaded rod in the recess is provided with a contact plate.

[0015] Beneficial effects:

[0016] (1) the fixing device for measuring the smoothness of railway track of the utility model, the device can adapt to different models of rail, can stably fix the product on the rail, and has the function of 360 ° dead angle free horizontal measurement, to comprehensively evaluate the height and flatness of single rail, to ensure the safety and smooth of railway operation.

[0017] (2) the universal ball in the utility model drives laser emitter to be axially rotated 180 °, and can be rotated 360 ° in horizontal direction, to ensure that infrared range finder can irradiate laser on adjacent rail, to test the relative data between rails.

[0018] (3) the prism attached on the utility model can be used with total station, manual gradually adjusts according to the image of total station, after adjustment is completed, reinspection is also completed through total station, to realize one step to place, greatly reduce error;And through fixing device, adjustment and detection can be carried out simultaneously, greatly save time, improve precision. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 for the use schematic drawing of the fixing device for assisting rail smoothness adjustment of the utility model;

[0020] Figure 2 for the utility model Figure 1side view (rails only show part);

[0021] Figure 3 side view (rails only show part) of the fixing device of the utility model.

[0022] Reference signs: 1-gimbal ball, 2-laser emitter, 3-gimbal ball base, 4-prism, 5-prism base, 6-laser emitter battery box, 7-clamping base, 8-screw rod, 9-rail. DETAILED DESCRIPTION

[0023] In order to further understand the invention content, characteristics and effects of the utility model, the following examples are listed, and the detailed description is as follows in conjunction with the drawings.

[0024] The structure of the utility model is described in detail below in conjunction with the drawings.

[0025] Please refer to Figure 1 A fixing device for assisting rail smoothness measurement, comprising: clamping base 7, gimbal ball 1, laser emitter 2, prism 4, prism base 5, laser emitter battery box 6, screw rod 8. Among them, the lower surface of the clamping base 7 has a groove for clamping the rail 9 to be detected, and is installed on the railway track to maintain the stability of the device.

[0026] The prism base 5 is fixed on the upper surface of the clamping base 7, and the prism 4 is fixed on the prism base 5.

[0027] The laser emitter battery box 6 is installed on the upper left of the clamping base 7, the laser emitter battery box 6 and the prism base 5 are in the same horizontal plane, the laser emitter battery box 6 is installed with the gimbal ball base 3, the gimbal ball base 3 is installed with the gimbal ball 1, the laser emitter 2 is fixed on the side of the gimbal ball 1, the gimbal ball 1 can rotate relative to the gimbal ball base 3, and the gimbal ball 1 can rotate 360° around the central axis.

[0028] The side wall on the left side of the groove of the clamping base 7 is provided with a threaded hole, the screw rod 8 is screwed in the threaded hole, and the end of the screw rod 8 in the groove is provided with a contact plate, which can be clamped on the rail 9 to be detected. By adjusting the screw rod 8, the clamping base 7 can adapt to different types of rails and be firmly fixed.

[0029] The use method or working principle of the fixing device for assisting rail smoothness measurement of the utility model is as follows:

[0030] In use, several sets of fixing devices need to be fixed on the rail 9 to be adjusted, the clamping base 7 is clamped on the rail 9, and the fixing is carried out through the screw rod 8.

[0031] The universal ball 1 can make the laser emitter 2 rotate 360° around the laser emitter base 3, so that the laser emitter 2 can rotate at any angle, and the flatness of the rail can be measured in all directions.

[0032] The prism base 5 is fixed at the middle part of the clamping base 7, so as to reduce the uncertainty caused by manual placement, and the measurement result is more accurate.

[0033] At the curved part of the line, the rail has a certain arc, and the relative positions of the prisms 4 need to be positioned, so the universal ball 1 is needed to realize the rotation without dead angle, so as to ensure that the laser can hit the opposite equipment, and finally ensure that the equipment on the same section of the rail is in the same height.

[0034] The above only describes the preferred embodiments of the present application, and does not limit the present application in any form. Any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments are within the scope of the technical scheme of the present application.

Claims

1. A fixing device for assisting in the measurement of rail smoothness, characterized in that, The device includes: The lower surface of the snap-fit ​​base (7) has a groove for the rail (9) for snap-fit ​​inspection; The prism base (5) is fixed on the upper surface of the snap-fit ​​base (7), and the prism (4) is fixed on the prism base (5); The laser emitter battery box (6) is installed on the upper left of the snap-fit ​​base (7). A omnidirectional ball base (3) is installed on the laser emitter battery box (6). The omnidirectional ball (1) is fixed on the omnidirectional ball base (3) and rotates relative to the omnidirectional ball base (3). The laser emitter (2) is fixed on the side of the omnidirectional ball (1).

2. The fixing device for assisting in the measurement of rail smoothness according to claim 1, characterized in that, The groove sidewall of the snap-fit ​​base (7) is provided with a threaded hole, the screw (8) is threaded into the threaded hole, and the end of the screw (8) located in the groove is provided with a contact plate, which can be snapped against the rail (9) to be tested.

Citation Information

Patent Citations

  • A preparation method of carbon nanotube composite bismuth molybdate green deep water treatment agent

    CN104475100B

  • Fixing device for assisting rail smoothness measurement

    CN220749670U