Winding equipment for transformer production
By combining the positioning component, the pusher component, and the guide component, the problem of loose winding of copper wire on the surface of transformer coil is solved, and the copper wire is wound evenly and tightly on the surface of the coil frame, increasing the number of winding turns and improving the performance.
Patent Information
- Application Number
- CN202423158060.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In existing technologies, the copper wire is not tightly wound on the surface of the transformer coil, resulting in a limited number of winding turns and affecting the performance.
The design employs a combination of positioning components, wire pushing components, guiding components, and moving components. The positioning components fix the coil frame, the wire pushing components push the copper wire to wind tightly, the guiding components guide the copper wire to change position, and the moving components adjust the position of the guiding components, thereby achieving uniform and tight winding of the copper wire.
This allows for uniform and tight winding of copper wire on the coil frame surface, increasing the number of winding turns and improving performance.
Smart Images

Figure CN223679923U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to transformer production technical field, concretely is a winding equipment for transformer production. BACKGROUND
[0002] The transformer is the device that utilizes electromagnetic induction principle to change alternating voltage, and its transformer is the basic equipment of power transmission and distribution, and is widely used in industry, agriculture, traffic, urban community and so on, and the coil is generally in the transformer, and the coil winding equipment needs to be used in the production process of the coil.
[0003] In the prior art, in order to make copper wire uniformly wound on the surface of the coil, generally through the rotation of the coil driven by the motor, and the winding position of copper wire on the coil is changed constantly in the process of winding, so that copper wire can be uniformly wound on the surface of the coil, but in the process of using the prior art, the copper wire wound on the surface of the coil has the problem of not close, so that the number of copper coils that can be wound on the coil is limited, thereby affecting the actual use effect, therefore the technical personnel in the art proposes a winding equipment for transformer production to solve the problems in the above background. UTILITY MODEL CONTENT
[0004] The utility model is directed to provide a winding equipment for transformer production to solve the problems in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A winding equipment for transformer production, including the base, the one end of base is installed with first support, is rotationally arranged with first rotating shaft on first support, and the first rotating shaft is detachably installed with output roller for outputting copper wire, and the first support is installed with first motor connected with first rotating shaft, further including:
[0007] Coil holder;
[0008] Two second supports are installed on the other end of base, and the two supports are provided with positioning assembly for positioning coil holder;
[0009] Pushing wire assembly, the pushing wire assembly is arranged between two second supports and is used for pushing copper wire wound on coil holder;
[0010] Guide assembly, the guide assembly is arranged between output roller and coil holder and is used for guiding copper wire wound on coil holder;
[0011] Moving assembly, the moving assembly is arranged on base and is connected with guide assembly and is used for adjusting the guide position of guide assembly to copper wire.
[0012] As a further scheme of the present utility model: the positioning assembly includes a second rotating shaft rotatably arranged on one of the second supports, a first hydraulic rod rotatably arranged on the other second support, a positioning block rotatably arranged on the second rotating shaft and the first hydraulic rod, and a second motor connected with the second rotating shaft and arranged on the second support.
[0013] As a further scheme of the present utility model: the wire pushing assembly includes a second screw rotatably arranged between the two second supports, a second moving frame slidingly connected with the base and threadedly connected with the second screw, a second hydraulic rod arranged on the second moving frame, an arc-shaped wire pushing plate fixedly connected with the second hydraulic rod and matched with the surface of the coil holder, and a fourth motor arranged on one of the second supports and connected with the second screw.
[0014] As a further scheme of the present utility model: the guiding assembly includes a guiding frame, the guiding frame is hollow, and a guiding wheel is rotatably arranged in the guiding frame.
[0015] As a further scheme of the present utility model: the moving assembly includes two third supports arranged between the first support and the second support, a first screw rotatably arranged between the two third supports, a first moving frame slidingly connected with the base and threadedly connected with the first screw, and the first moving frame connected with the guiding frame, and a third motor arranged on one of the third supports and connected with the first screw.
[0016] Compared with the prior art, the present utility model has the advantages that: when the present utility model is used, the output roller is connected with the first rotating shaft, then the coil holder is connected with the second support through the positioning assembly, then the copper wire is connected with the coil holder through the guiding assembly, the coil holder starts to rotate and wind the copper wire, under the action of the moving assembly, the position of the guiding assembly changes, the winding position of the copper wire on the coil holder also changes, the copper wire can be uniformly wound on the surface of the coil holder, and under the action of the wire pushing assembly, the copper wire wound on the coil holder can be tightly attached, a sufficient number of turns of the copper wire can be wound on the coil holder, and the use effect is better. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure schematic view of a winding equipment for transformer production from a first perspective.
[0018] Figure 2 It is a structure schematic view of a winding equipment for transformer production from a second perspective.
[0019] Figure 3 It is a structure schematic view of a guiding frame in a winding equipment for transformer production.
[0020] Figure 4 It is a top view of a winding equipment for transformer production.
[0021] Figure 5 It is a schematic view of the structure of a winding device for transformer production.
[0022] In the figure: 1, base; 2, first support; 3, first rotating shaft; 4, output roller; 5, first motor; 6, second support; 7, second rotating shaft; 8, first hydraulic rod; 9, positioning block; 10, coil holder; 11, second motor; 12, third support; 13, first screw rod; 14, first moving frame; 15, third motor; 16, guide frame; 17, guide wheel; 18, second screw rod; 19, second moving frame; 20, second hydraulic rod; 21, arc-shaped wire pushing plate; 22, fourth motor. DETAILED DESCRIPTION
[0023] The technical solutions of the patent will be further described in detail below in combination with specific embodiments.
[0024] Please refer to Figures 1-5 A winding device for transformer production, comprising a base 1, one end of the base 1 is provided with a first support 2, a first rotating shaft 3 is rotatably arranged on the first support 2, and an output roller 4 is detachably installed on the first rotating shaft 3 for outputting copper wire, a first motor 5 connected with the first rotating shaft 3 is installed on the first support 2, and the winding device further comprises:
[0025] a coil holder 10;
[0026] two second supports 6 are installed on the other end of the base 1, and a positioning assembly is arranged on the two supports for positioning the coil holder 10;
[0027] a wire pushing assembly is arranged between the two second supports 6 for pushing the copper wire wound on the coil holder 10;
[0028] a guide assembly is arranged between the output roller 4 and the coil holder 10 for guiding the copper wire wound on the coil holder 10;
[0029] a moving assembly is arranged on the base 1 and connected with the guide assembly for adjusting the guiding position of the copper wire by the guide assembly.
[0030] In use, the output roller 4 is connected to the first rotating shaft 3, and then the coil holder 10 is connected to the second support 6 through the positioning assembly, and then the copper wire is connected to the coil holder 10 through the guide assembly, and the coil holder 10 starts to rotate and wind the copper wire, and under the action of the moving assembly, the position of the guide assembly changes, so that the winding position of the copper wire on the coil holder 10 also changes, so that the copper wire can be uniformly wound on the surface of the coil holder 10, and under the action of the pushing assembly, the copper wire wound on the coil holder 10 can be tightly attached, so that the coil holder 10 can wind a sufficient number of turns of copper wire, and the use effect is better.
[0031] In one case of the embodiment, the positioning assembly includes a second rotating shaft 7 rotatably arranged on one of the second supports 6, and a first hydraulic rod 8 rotatably arranged on the other second support 6, and positioning blocks 9 are arranged on the second rotating shaft 7 and the first hydraulic rod 8, and a second motor 11 connected to the second rotating shaft 7 is arranged on the second support 6.
[0032] When the coil holder 10 is installed, the coil holder 10 is placed between the two positioning blocks 9, and one end of the coil holder 10 abuts against the positioning block 9 on the second rotating shaft 7, and then the first hydraulic rod 8 is started to make the other positioning block 9 abut against the other end of the coil holder 10, thereby completing the connection of the coil holder 10 and the second support 6.
[0033] In one case of the embodiment, the pushing assembly includes a second screw rod 18 rotatably arranged between the two second supports 6, a second moving frame 19 slidably connected to the base 1 is threadedly connected to the second screw rod 18, a second hydraulic rod 20 is arranged on the second moving frame 19, an arc-shaped pushing plate 21 matched with the surface of the coil holder 10 is fixedly connected to the second hydraulic rod 20, and a fourth motor 22 connected to the second screw rod 18 is arranged on one of the second supports 6.
[0034] During the winding of the coil by the coil holder 10, the arc-shaped pushing plate 21 is driven by the second hydraulic rod 20 to contact the outer wall of the coil holder 10, and under the driving of the fourth motor 22, the second screw rod 18 is rotated to drive the second moving frame 19 to move, so that the copper wire wound on the surface of the coil holder 10 can be tightly contacted, and a sufficient number of turns of copper wire can be wound on the coil holder 10.
[0035] In one case of the embodiment, the guide assembly comprises a guide frame 16, the guide frame 16 is hollow, and a guide wheel 17 is rotatably arranged in the guide frame 16. The moving assembly comprises two third supports 12 arranged between the first support 2 and the second support 6, a first screw rod 13 is rotatably arranged between the two third supports 12, a first moving frame 14 connected with the base 1 is threadedly connected on the first screw rod 13, and the first moving frame 14 is connected with the guide frame 16, and a third motor 15 connected with the first screw rod 13 is arranged on one of the third supports 12.
[0036] In the process of winding the copper wire on the coil frame 10, the copper wire on the output roller 4 is first threaded through the guide frame 16 and connected with the coil frame 10, and then the winding of the copper wire can be started as the coil frame 10 rotates. By starting the third motor 15, the first screw rod 13 is driven to rotate, so that the first moving frame 14 moves, thereby changing the position of the guide frame 16, and further changing the position of the coil frame 10 winding the coil, so that the coil can be uniformly wound on the surface of the coil frame 10, and the copper wire can be pushed and contacted together by the pushing assembly.
[0037] In use, the output roller 4 is connected with the first rotating shaft 3, then the coil frame 10 is connected with the second support 6 through the positioning assembly, then the copper wire is threaded through the guide assembly and connected with the coil frame 10, the coil frame 10 starts to rotate and wind the copper wire, and under the action of the moving assembly, the position of the guide assembly changes, so that the winding position of the copper wire on the coil frame 10 also changes, so that the copper wire can be uniformly wound on the surface of the coil frame 10, and under the action of the pushing assembly, the copper wire wound on the coil frame 10 can be tightly contacted, so that the coil frame 10 can wind a sufficient number of turns of copper wire, and the use effect is better.
[0038] For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0039] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.
Claims
1. A winding apparatus for transformer production comprising a base, characterized in that, One end of the base is provided with a first support, a first rotating shaft is rotatably arranged on the first support, and an output roller is detachably arranged on the first rotating shaft and used for outputting copper wire. A coil holder; Two second supports are arranged on the other end of the base, and a positioning assembly is arranged on the two second supports and used for positioning the coil holder. A wire pushing assembly is arranged between the two second supports and used for pushing the copper wire wound on the coil holder. A guiding assembly is arranged between the output roller and the coil holder and used for guiding the copper wire wound on the coil holder. A moving assembly is arranged on the base and connected with the guiding assembly and used for adjusting the guiding position of the guiding assembly on the copper wire.
2. The winding apparatus for transformer manufacturing according to claim 1, characterized in that, The positioning assembly comprises a second rotating shaft rotatably arranged on one of the second supports, a first hydraulic rod rotatably arranged on the other second support, positioning blocks arranged on the second rotating shaft and the first hydraulic rod, and a second motor arranged on the second support and connected with the second rotating shaft.
3. The winding apparatus for transformer manufacturing according to claim 1, characterized in that, The wire pushing assembly comprises a second screw rotatably arranged between the two second supports, a second moving frame in sliding connection with the base and threadedly connected with the second screw, a second hydraulic rod arranged on the second moving frame, an arc-shaped wire pushing plate in cooperation with the surface of the coil holder and fixedly connected with the second hydraulic rod, and a fourth motor arranged on one of the second supports and connected with the second screw.
4. The winding apparatus for transformer manufacturing according to claim 1, wherein The guiding assembly comprises a guiding frame, and a guiding wheel rotatably arranged in the guiding frame.
5. The winding apparatus for transformer manufacturing according to claim 4, wherein The moving assembly comprises two third supports arranged between the first support and the second support, a first screw rotatably arranged between the two third supports, a first moving frame in sliding connection with the base and threadedly connected with the first screw, and a third motor arranged on one of the third supports and connected with the first screw.