Online recovery device for preventing ammonia escape of urea continuous emptying cylinder

By monitoring the pressure in the urea venting cylinder in real time and using a solenoid valve and a stirring device to transport ammonia to the recovery cylinder to mix with water, the problem of ammonia escape in urea production is solved, and the effective recovery and utilization of ammonia is achieved.

CN223683294UActive Publication Date: 2025-12-19HENAN JINKONG YANHUA CHEMICAL CO LTD
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Patent Information

Application Number
CN202423233967.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-19
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

During urea production, ammonia gas can easily accumulate and escape from the venting cylinder, causing air pollution and health risks. Existing technologies are unable to effectively prevent and recover this gas.

Method used

A continuous urea venting device was designed, equipped with a digital pressure gauge, solenoid valve, delivery pump and stirring device. By monitoring the pressure in real time and controlling the opening of the solenoid valve, ammonia gas is delivered to the recovery cylinder to mix with water to form ammonia water. The reciprocating and stirring device ensures thorough mixing.

Benefits of technology

It enables the effective recovery of ammonia, prevents escape, ensures air quality in the production area and the health of employees, and provides for the subsequent use of ammonia water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of urea production devices, in particular to an ammonia escape prevention online recovery device for a continuous urea emptying cylinder, which is characterized in that a digital display pressure gauge electrically connected with an upper computer is fixedly mounted at the top of an emptying cylinder body, and the bottom of the emptying cylinder is fixedly communicated with an inlet end of a recovery pipe; an electromagnetic valve electrically connected with the upper computer is installed on the recycling pipe, the outlet end of the recycling pipe is fixedly communicated with the inlet end of a conveying pump electrically connected with the upper computer, a recycling barrel is arranged at the outlet end of the conveying pump, and the recycling barrel is formed by connecting an end cover and a barrel body flange; a guide pipe connected with a flange at the outlet end of the delivery pump is integrally arranged on the end cover, the lower end of the guide pipe downwards extends into the cylinder body, a reciprocating device is fixedly connected to the upper end of the end cover, the reciprocating device is connected with a mounting plate, the mounting plate is connected with a stirring device coaxially arranged with the cylinder body, and a water inlet pipe is fixedly communicated to the upper end of the end cover.
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Description

TECHNICAL FIELD

[0001] The utility model relates to urea production device technical field, especially a kind of urea continuous emptying cylinder prevents ammonia escape on-line recovery device. BACKGROUND

[0002] Urea emptying cylinder is a specially designed device, mainly used for effectively treating tail gas in urea production process, thereby effectively reducing the emission of harmful tail gas and reducing environmental pollution. During use, due to process problems, ammonia gas in the emptying cylinder may accumulate and escape, and the ammonia gas escaping from the emptying cylinder will not only affect the air in the production area, but also have an impact on personal health. To this end, the present application provides a urea continuous emptying cylinder to prevent ammonia escape on-line recovery device. SUMMARY

[0003] To overcome the defects of the prior art, the urea continuous emptying cylinder to prevent ammonia escape on-line recovery device is provided, which solves the problem of ammonia escape. The device includes an upper computer and an emptying cylinder body, characterized in that a digital pressure gauge electrically connected to the upper computer is fixedly installed on the top of the emptying cylinder body, an inlet end of a recovery pipe is fixedly communicated with the bottom of the emptying cylinder, an electromagnetic valve electrically connected to the upper computer is installed on the recovery pipe, an outlet end of the recovery pipe is fixedly communicated with an inlet end of a delivery pump electrically connected to the upper computer, a recovery cylinder is arranged at the outlet end of the delivery pump, the recovery cylinder is composed of an end cap and a cylinder flange, a guide pipe connected to the flange at the outlet end of the delivery pump is integrally arranged on the end cap, the lower end of the guide pipe extends into the cylinder, a reciprocating device is fixedly connected to the upper end of the end cap, the reciprocating device is connected to a mounting plate, a stirring device coaxial with the cylinder is connected to the mounting plate, and a water inlet pipe is fixedly communicated with the upper end of the end cap.

[0004] The reciprocating device includes two vertical rods fixedly connected to the end cap, a support plate is fixedly connected to the upper end of the two vertical rods, a reciprocating screw is rotatably connected to the support plate and the end cap, a screw sleeve threadedly connected to the reciprocating screw is integrally arranged on the mounting plate, a guide sleeve slidingly connected to the vertical rod is integrally arranged on the mounting plate, a first motor is fixedly connected to the upper end of the support plate, and the first motor is used to drive the reciprocating screw to rotate.

[0005] As a preferred embodiment, the stirring device includes a stirring shaft rotatably connected to the mounting plate and coaxial with the cylinder, a plurality of stirring rods vertically and uniformly distributed along the stirring shaft are integrally arranged on the stirring shaft, a second motor for driving the stirring shaft is fixedly connected to the mounting plate, and a mounting sleeve vertically slidingly connected to the stirring shaft is integrally arranged on the end cap.

[0006] As preferred, the bottom of the barrel is fixedly communicated with a discharge pipe, and a discharge valve is arranged on the discharge pipe.

[0007] The utility model discloses the beneficial effect is:

[0008] 1In the use process of the application, the digital pressure gauge monitors the pressure in the emptying barrel body in real time and transmits data to the upper computer, to avoid the accumulation of too much ammonia gas in the emptying barrel body and escape, so that the bottom of the emptying barrel body is arranged with a recovery pipe and other components, when the ammonia gas in the emptying barrel accumulates to a certain degree and the pressure in the emptying barrel reaches the set value, the upper computer will control the electromagnetic valve to open and start the delivery pump, and then the ammonia gas is delivered to the recovery cylinder for recovery, a certain amount of water is stored in the recovery cylinder, and the ammonia gas mixes with the water in the recovery cylinder to form ammonia water, so as to facilitate the recovery of ammonia.

[0009] 2. Further, the end cover is arranged with a reciprocating device, and the reciprocating device is connected with a stirring device, so that under the action of the reciprocating device, the stirring device can fully stir the solution in the barrel, so that the ammonia gas and water are fully mixed, to facilitate subsequent utilization. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 It is a full view of the utility model.

[0011] Figure 2 It is an enlarged view of area A in the full view of the utility model.

[0012] Figure 3 It is a first perspective view of the utility model.

[0013] Figure 4 It is an enlarged view of area B in the first perspective view of the utility model.

[0014] REFERENCE NUMERALS

[0015] 1. Emptying barrel body, 2. Digital pressure gauge, 3. Recovery pipe, 4. Electromagnetic valve, 5. Delivery pump, 6. Recovery cylinder, 7. End cover, 8. Barrel, 9. Conduit, 10. Reciprocating device, 11. Mounting plate, 12. Stirring device, 13. Water inlet pipe, 14. Vertical rod, 15. Support plate, 16. Reciprocating screw, 17. Screw sleeve, 18. Guide sleeve, 19. First motor, 20. Stirring shaft, 21. Stirring rod, 22. Second motor, 23. Mounting sleeve, 24. Discharge pipe, 25. Discharge valve. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings Figures 1-4 The specific embodiment of the utility model is further explained in detail.

[0017] Embodiment one, the technical scheme it solves is, in the use process, the digital pressure gauge 2 monitors the pressure in the venting cylinder body 1 in real time and transmits the data to the upper computer (its specific working mode uses the prior art, and the application will not be described in detail, and the upper computer is not described in the description), in order to avoid the escape of ammonia accumulated too much in the venting cylinder body 1, so a recovery pipe 3 and other components are arranged at the bottom of the venting cylinder body 1, when the ammonia in the venting cylinder accumulates to a certain extent and the pressure in the venting cylinder reaches the set value, the upper computer will control the electromagnetic valve 4 to open and start the delivery pump 5, and then the ammonia is delivered to the recovery cylinder 6 for recovery, a certain amount of water is stored in the recovery cylinder 6, and the ammonia gas mixes with the water in the recovery cylinder 6 to form ammonia water, so as to facilitate the recovery of ammonia. Further, the end cover 7 is provided with a reciprocating device 10, and the reciprocating device 10 is connected with a stirring device 12, so that under the action of the reciprocating device 10, the stirring device 12 can fully stir the solution in the cylinder body 8, so that the ammonia gas and water are fully mixed, to facilitate subsequent utilization.

[0018] Embodiment two, on the basis of embodiment one, specifically, in order to avoid the escape of ammonia accumulated too much in the venting cylinder, a digital pressure gauge 2 is arranged to monitor the pressure in the venting cylinder in real time, when the ammonia in the venting cylinder accumulates to a certain value (i.e. the pressure in the venting cylinder reaches the set value), at this time the digital pressure gauge 2 transmits this information to the upper computer, the upper computer controls the electromagnetic valve 4 to open, and starts the delivery pump 5, under the action of the delivery pump 5, the ammonia in the venting cylinder will enter the cylinder body 8 of the recovery cylinder 6 in turn through the recovery pipe 3, the delivery pump 5 and the conduit 9. A certain amount of water is added to the recovery cylinder 6 through the water inlet pipe 13, in order to facilitate the full recovery of ammonia, the lower end opening of the conduit 9 should be immersed in water, so as to facilitate the reaction of ammonia gas and water to form ammonia water, and then complete the recovery of accumulated ammonia in the venting cylinder, avoid the escape of ammonia accumulated too much in the venting cylinder.

[0019] Further, in order to facilitate the full mixing of ammonia and water in the cylinder body 8, a reciprocating device 10 and a stirring device 12 are provided. Start the first motor 19 of the reciprocating device and the second motor 22 of the stirring device 12, the first motor 19 on the support plate 15 will drive the reciprocating screw rod 16 to rotate, the reciprocating screw rod 16 will drive the mounting plate 11 through the screw sleeve 17, and the mounting plate 11 is limited by the sliding connection of the guide sleeve 18 and the vertical rod 14, so that the reciprocating screw rod 16 will drive the mounting plate 11 to move vertically along the vertical rod 14, and then the stirring device 12 on the mounting plate 11 will also move vertically.

[0020] The second motor 22 starts to drive the stirring shaft 20 to rotate, and the stirring shaft 20 drives the stirring rod 21 to rotate synchronously, so that the solution in the cylinder 8 can be stirred, and the ammonia gas and the water can be mixed, further, the stirring rod 21 of the stirring device 12 moves along the vertical direction reciprocatingly while stirring, so that the stirring rod 21 can stir each layer of the solution, which greatly increases the effective working area of the stirring rod 21, and the ammonia gas and the water can be fully mixed, and the ammonia water with uniform concentration is formed, so as to be used subsequently. The reciprocating device 10 drives the mounting plate 11 to move vertically during the working process, so that the stirring shaft 20 and the stirring rod 21 connected with the mounting plate 11 also move vertically along the mounting sleeve 23. The discharge valve 25 is opened, and the generated ammonia water can be discharged. The recovery cylinder 6 is connected by the cylinder 8 and the end cover 7, so that the recovery cylinder 6 can be disassembled and maintained conveniently. The outlet end of the delivery pump 5 is connected with the inlet end of the conduit 9 by flanges, and the delivery pump 5 can also be disassembled conveniently.

Claims

1. A urea continuous vent drum ammonia escape prevention on-line recovery device, comprising a host computer and a vent drum body (1), characterized in that, The emptying cylinder body (1) top fixed installation with host computer electric connection digital pressure gauge (2), the emptying cylinder body bottom fixed communication has the inlet end of recovery pipe (3), the recovery pipe (3) on installation with host computer electric connection electromagnetic valve (4), the outlet end of recovery pipe (3) fixed communication has the inlet end of conveying pump (5) with host computer electric connection, the outlet end of conveying pump (5) is arranged recovery cylinder (6), recovery cylinder (6) is by end cap (7) and cylinder body (8) flange connection constitutes, the end cap (7) on integral arrangement has the flange connection of guide pipe (9) with conveying pump (5) outlet end, the guide pipe (9) lower end extends into cylinder body (8), the end cap (7) upper end fixed connection has reciprocating device (10), reciprocating device is connected with mounting plate (11), the mounting plate (11) is connected with the coaxial arrangement of stirring device (12) with cylinder body (8), the end cap (7) upper end fixed communication has water inlet pipe (13); The reciprocating device includes two vertical rods (14) fixedly connected with the end cap (7), two vertical rods (14) upper end fixedly connected with support plate (15), the support plate (15) is rotatably connected with reciprocating screw rod (16) with end cap (7), the mounting plate (11) is integrally arranged with screw sleeve (17) threadedly connected with reciprocating screw rod (16), the mounting plate (11) is integrally arranged with guide sleeve (18) corresponding to vertical rod (14) and slidingly connected, the support plate (15) upper end fixedly connected with first motor (19), the first motor (19) is used to drive reciprocating screw rod (16) to rotate.

2. The urea continuous blow tank ammonia escape prevention online recovery device according to claim 1, characterized in that, The stirring device (12) includes a stirring shaft (20) rotatably connected with the mounting plate (11) and coaxially arranged with the cylinder body (8), the stirring shaft (20) is integrally arranged with a plurality of groups of vertically distributed stirring rods (21), the mounting plate (11) is fixedly connected with a second motor (22) for driving the stirring shaft (20), and the end cap (7) is integrally arranged with a mounting sleeve (23) vertically slidingly connected with the stirring shaft (20).

3. The urea continuous blow tank ammonia escape prevention online recovery device according to claim 1, characterized in that, The bottom of the cylinder body (8) is fixedly connected with a discharge pipe (24), and the discharge valve (25) is installed on the discharge pipe (24).