Convenient-to-replace discharge hole of enamel glass reaction kettle

By introducing a metal mesh skeleton, fluororubber sealing ring, and graphite gasket into the discharge port of the enamel-lined reactor, combined with a locking structure, the problems of difficult disassembly and poor sealing of the discharge port are solved, achieving quick replacement of the discharge port and high-temperature sealing effect.

CN223683502UActive Publication Date: 2025-12-19HENAN ZHONGTAI CHEMICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520282811.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-12-19
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

The discharge port of existing enamel-lined reactors is difficult to disassemble, has poor sealing performance, and is easily damaged. Traditional flange connections are cumbersome and prone to corrosion, making replacement inconvenient.

Method used

The metal mesh skeleton is used to enhance the impact resistance of the enamel layer. Combined with the design of fluororubber sealing rings and graphite gaskets, a locking structure is used to achieve quick disassembly and assembly of the discharge pipe, and the fit of the groove and the teeth ensures the sealing performance.

Benefits of technology

It enables quick replacement of the discharge port, improves the high-temperature resistance of the enamel layer, ensures sealing and connection stability, and avoids material leakage and component damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, and discloses a convenient-to-replace discharge hole of an enamel glass reaction kettle, one side of the reaction kettle is provided with kettle body outlets which are symmetrical up and down, one end of each kettle body outlet is connected with a discharge pipe in a clamping manner, and one surface of the outer ring of each kettle body outlet is fixedly provided with a locking structure; by arranging the notch, the discharging pipe, the locking structure and other structures, quick disassembly and assembly of the discharging pipe are achieved, due to the influence of friction force between the locking structure and the discharging pipe, the locking structure is slowly pulled out from the interior firstly, a rotating space is formed between the discharging pipe and the clamping teeth, the discharging pipe is rotated by 45 degrees anticlockwise, the clamping teeth are pulled out from the middle, and the discharging pipe is replaced; after a new clamping tooth is inserted into the discharging pipe, the discharging pipe is rotated clockwise until the clamping tooth is clamped on one side, then the locking structure is slowly inserted into the remaining space, the position of the discharging pipe is locked, and the effect of quickly disassembling and assembling the discharging pipe is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of reaction kettle, especially a convenient replacement discharge port of enamel glass reaction kettle. BACKGROUND

[0002] The enamel reaction kettle is lined with high-silica glass on the inner surface of a steel container, is firmly adhered to the metal surface after high-temperature firing, forms a composite product, has the stability of glass and the strength of metal, is suitable for various acid and alkali environments, and has strong corrosion resistance.

[0003] In the prior art, the discharge port of the kettle body needs to be replaced, but there are problems such as difficulty in disassembly, long time, poor sealing, easy damage and the like during replacement, the traditional flange connection disassembly process is relatively cumbersome, a plurality of bolts need to be disassembled, and the bolts are prone to corrosion, and the traditional discharge port enamel layer is prone to damage due to mechanical impact or thermal vibration. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of the prior art, the utility model provides a convenient replacement discharge port of an enamel glass reaction kettle, which has the advantages of simple and quick disassembly and protection of the enamel layer, and solves the problems raised in the above background art.

[0005] The utility model provides the following technical scheme: a convenient replacement discharge port of an enamel glass reaction kettle, comprising a reaction kettle, the bottom of the reaction kettle is fixedly installed with a support in a symmetrical manner, one side of the reaction kettle is provided with an upper and lower symmetrical kettle body outlet, the inside of the kettle body outlet and the inside of the reaction kettle are uniformly coated with an enamel layer, a metal mesh framework is fixedly installed in the inside of the enamel layer, the end of the kettle body outlet is annularly and uniformly provided with a notch, one end of the kettle body outlet is clamped with a discharge pipe, and the outer ring of the kettle body outlet is fixedly installed with a locking structure on one side.

[0006] Through the above structure, when the materials in the reaction kettle flow out through the enamel layer during discharging, a high heat will be applied to the enamel layer, and the enamel layer may be broken instantaneously after receiving the heat, and the metal mesh framework can improve the overall impact resistance of the enamel layer.

[0007] Preferably, the end surface of the discharge pipe is annularly and uniformly provided with a clamping tooth, the size of the clamping tooth is matched with the size of the notch, a fluorine rubber sealing ring is clamped between the end surface of the discharge pipe and the end surface of the kettle body outlet, the working temperature of the fluorine rubber sealing ring is between-26 DEG C and 282 DEG C, a graphite gasket is arranged between the end surface of the discharge pipe and the end surface of the kettle body outlet, and the graphite gasket is a metal-wound graphite gasket.

[0008] Through the structure, the working temperature of the fluorine rubber sealing ring is between -26 DEG C and 282 DEG C, although the fluorine rubber sealing ring can be used at 295 DEG C for a short time, but the service life of the fluorine rubber sealing ring will be shortened when the temperature is higher than 282 DEG C.

[0009] Preferably, the locking structure comprises a side frame A and a side frame B, the side frame A and the side frame B are combined to form a complete locking structure, the surface of the locking structure is annular and provided with a protrusion, and the size of the protrusion is matched with the size of the slot.

[0010] Through the structure, after the kettle body outlet is connected and installed with the discharge pipe, the slot has a gap, although there is friction between the slot and the clamping tooth, in order to avoid that the connection between the kettle body outlet and the discharge pipe is loose, the remaining gap of the slot is supplemented by using the locking structure, so that the connection between the kettle body outlet and the discharge pipe is more compact, and the quick mounting and dismounting effect of the discharge pipe can be realized.

[0011] Preferably, the slot is arc-shaped, the clamping tooth is arc-shaped, the protrusion is arc-shaped, and the size of the slot is the sum of half of the size of the clamping tooth and the size of the protrusion.

[0012] Through the structure, in order to facilitate the installation of the locking structure, the locking structure is provided as the side frame A and the side frame B, in the installation and use, the side frame A and the side frame B are installed from both sides of the kettle body outlet respectively, and are combined and inserted in the slot, so that the position of the discharge pipe is limited.

[0013] The utility model has the following effects:

[0014] 1、The enamel glass reaction kettle convenient to replace the discharge port, through setting up slot, discharge pipe, locking structure and other structures realize quick dismounting and quick mounting of discharge pipe, because of the influence of friction between locking structure and, first slowly pull out locking structure from inside, make discharge pipe and clamping tooth have space of rotation, rotate discharge pipe counterclockwise 45 DEG, pull out clamping tooth from middle part, replace discharge pipe, insert new clamping tooth in inside, rotate clockwise, until clamping tooth is clamped in one side, then slowly insert locking structure in remaining space, lock the position of discharge pipe, realize the effect of quick dismounting and quick mounting of discharge pipe.

[0015] 2、The convenient replacement of the outlet of the enamel glass reaction kettle is realized by setting the metal mesh framework, fluororubber sealing ring and graphite gasket, and the material is firm and resistant to high temperature, the reaction kettle is discharged through the kettle body outlet and the discharge pipe after the reaction of the internal material is completed, the impact strength of the enamel layer is supported by the metal mesh framework, the enamel layer can withstand high temperature of the material, then the graphite gasket is affected by high temperature of the material and absorbs part of thermal expansion force, the graphite gasket is slightly expanded after being affected by high temperature, the gap between the kettle body outlet and the discharge pipe is extruded, the connection between the kettle body outlet and the discharge pipe is more closely connected during discharging, the leakage of the material is avoided, meanwhile, the pre-tightening force of the fluororubber sealing ring is self-adaptively increased with the stable increase of the high temperature, the sealing property under high temperature is ensured, and the sealing protection effect is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is a whole structure schematic view of the utility model;

[0017] Fig. 2 It is an explosion schematic view of the kettle body outlet and the discharge pipe structure of the utility model;

[0018] Fig. 3 It is an internal schematic view of the kettle body outlet structure of the utility model;

[0019] Fig. 4 It is an explosion schematic view of the locking structure of the utility model.

[0020] In the drawing: 1, reaction kettle; 11, support; 2, kettle body outlet; 21, enamel layer; 22, metal mesh framework; 23, notch; 3, discharge pipe; 31, clamping tooth; 32, fluororubber sealing ring; 33, graphite gasket; 4, locking structure; 41, side frame A; 42, side frame B. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Please refer to Figs. 1-3The utility model provides a convenient replacement of the discharge port of a vitreous enamel glass reaction kettle, comprising a reaction kettle 1, a support 11 symmetrically and fixedly installed at the bottom of the reaction kettle 1, a kettle body outlet 2 symmetrically arranged above and below one side of the reaction kettle 1, a vitreous enamel layer 21 evenly coated inside the kettle body outlet 2 and the reaction kettle 1, and a metal mesh framework 22 fixedly installed inside the vitreous enamel layer 21. When the material in the reaction kettle 1 flows out through the vitreous enamel layer 21, a very high heat will be applied to the vitreous enamel layer 21, which may cause a porcelain explosion phenomenon. However, the metal mesh framework 22 can improve the overall impact strength of the vitreous enamel layer 21. The end of the kettle body outlet 2 is annularly and evenly provided with a notch 23. The kettle body outlet 2 is connected with a discharge pipe 3 at one end. The outer ring of the kettle body outlet 2 is fixedly installed with a locking structure 4 on one side.

[0023] Please refer to Figs. 1-3 The end surface of the discharge pipe 3 is annularly and evenly provided with a clamping tooth 31. The size of the clamping tooth 31 is matched with the size of the notch 23. When the discharge pipe 3 is connected with the kettle body outlet 2, the clamping tooth 31 is inserted into the notch 23. Then, the discharge pipe 3 is rotated clockwise by 45 degrees, so that the clamping tooth 31 is clamped on one side of the notch 23, achieving the effect of quick installation. A fluorine rubber sealing ring 32 is clamped between the end surface of the discharge pipe 3 and the end surface of the kettle body outlet 2, inside the inner ring of the clamping tooth 31. The working temperature of the fluorine rubber sealing ring 32 is between -26℃ and 282℃. Although it can still be used at a temperature of 295℃ for a short time, its service life will be shortened when the temperature exceeds 282℃. The most suitable temperature for use under dynamic sealing is between -15℃ and 280℃, and the low temperature can reach -40℃. It is worth mentioning that the fluorine rubber sealing ring 32 can be used under high vacuum conditions, below 1.33*10-7pa. A graphite gasket 33 is arranged between the end surface of the discharge pipe 3 and the end surface of the kettle body outlet 2. The graphite gasket 33 is a metal-wound graphite gasket.

[0024] The graphite gasket 33 can absorb the thermal expansion force from the material during discharge, avoiding damage caused by deformation of other components due to high temperature. When there is no discharge, the graphite gasket 33 can absorb the cold shrinkage of the temperature, so that the seal between the discharge pipe 3 and the kettle body outlet 2 will not leak. Through the arrangement of the fluorine rubber sealing ring 32 and the graphite gasket 33, the connection between the reaction kettle 1 and the discharge pipe 3 is in a sealed state during discharge, avoiding leakage of the material and damage to the components caused by the temperature of the material.

[0025] Please refer to Figs. 1-4, the locking structure 4 includes side frame A41 and side frame B42, after the kettle body outlet 2 is connected and installed with the discharge pipe 3, the slot 23 will have a gap, although there is friction between the slot 23 and the clamping tooth 31, in order to avoid the connection between the kettle body outlet 2 and the discharge pipe 3 loose, the locking structure 4 is used to supplement the remaining gap of the slot 23, so that the connection between the kettle body outlet 2 and the discharge pipe 3 is more closely, the quick mounting and dismounting effect of the discharge pipe 3 can be realized, the side frame A41 and the side frame B42 combine to form a complete locking structure 4, the surface of the locking structure 4 is annular and provided with a protrusion, the size of the protrusion is matched with the size of the slot 23.

[0026] Please refer to Figs. 1-4 , the slot 23 is arc-shaped, the clamping tooth 31 is arc-shaped, the protrusion is arc-shaped, the size of the slot 23 is half of the size of the clamping tooth 31 plus the size of the protrusion, in order to facilitate the installation of the locking structure 4, the locking structure 4 is provided as the side frame A41 and the side frame B42, in the installation and use, the side frame A41 and the side frame B42 are respectively installed from both sides of the kettle body outlet 2, combined and inserted in the slot 23, the position of the discharge pipe 3 is limited.

[0027] Working principle: in actual use, the reaction kettle 1 mixes and reacts the materials in it, after the materials in the reaction kettle 1 are reacted, they flow out through the kettle body outlet 2 and the discharge pipe 3, due to the addition of the metal mesh skeleton 22, the impact strength of the enamel layer 21 can withstand the high temperature of the materials, then the graphite gasket 33 is affected by the high temperature of the materials and absorbs part of the thermal expansion force, after the graphite gasket 33 is affected by the high temperature, it will slightly expand and extrude the gap between the kettle body outlet 2 and the discharge pipe 3, so that the connection between the kettle body outlet 2 and the discharge pipe 3 is more closely during discharging, avoiding the leakage of the materials, at the same time, the pre-tightening force of the fluorine rubber sealing ring 32 will increase and adaptively increase due to the influence of the high temperature, ensuring the sealing property under high temperature, after discharging, since the sizes of the required discharge pipes 3 are different, it is also possible to replace due to service life, due to the influence of the friction between the locking structure 4 and the slot 23, the locking structure 4 is slowly pulled out from the inside of the slot 23, so that the discharge pipe 3 has a rotating space with the clamping tooth 31, the discharge pipe 3 is counterclockwise rotated by 45°, the clamping tooth 31 is pulled out from the middle of the slot 23, and the discharge pipe 3 is replaced, after the new clamping tooth 31 is inserted into the inside of the slot 23, it is clockwise rotated until the clamping tooth 31 is clamped on one side of the slot 23, then the locking structure 4 is slowly inserted into the remaining space of the slot 23, and the position of the discharge pipe 3 is locked.

Claims

1. A conveniently replaceable discharge outlet of an enameled glass reactor, comprising a reactor (1), characterized in that: The bottom of the reactor (1) is symmetrically fixed with a support (11), one side of the reactor (1) is provided with an upper and lower symmetric reactor body outlet (2), the inside of the reactor body outlet (2) and the inside of the reactor (1) are uniformly coated with an enamel layer (21), the inside of the enamel layer (21) is fixedly installed with a metal mesh framework (22), the end of the reactor body outlet (2) is uniformly provided with a notched (23), one end of the reactor body outlet (2) is clamped with a discharge pipe (3), one side of the outer ring of the reactor body outlet (2) is fixedly installed with a locking structure (4).

2. A conveniently replaceable outlet for a glass-lined reactor according to claim 1, characterized in that: The end surface of the discharge pipe (3) is uniformly provided with a clamping tooth (31), the size of the clamping tooth (31) is matched with the size of the notched (23), the end surface of the discharge pipe (3) is clamped with a fluorine rubber sealing ring (32) between the inner ring of the clamping tooth (31) and the end surface of the reactor body outlet (2), the working temperature of the fluorine rubber sealing ring (32) is between-26℃ and 282℃, the end surface of the discharge pipe (3) and the end surface of the reactor body outlet (2) are provided with a graphite gasket (33), the graphite gasket (33) is a metal winding graphite gasket.

3. A conveniently replaceable outlet for a glass-lined reactor according to claim 2, characterized in that: The locking structure (4) comprises a side frame A (41) and a side frame B (42), the side frame A (41) and the side frame B (42) are combined to form a complete locking structure (4), the surface of the locking structure (4) is annularly provided with a protrusion, the size of the protrusion is matched with the size of the notched (23).

4. A conveniently replaceable outlet for a lined glass reactor according to claim 3, characterised in that: The shape of the notched (23) is arc-shaped, the shape of the clamping tooth (31) is arc-shaped, the shape of the protrusion is arc-shaped, the size of the notched (23) is half the size of the clamping tooth (31) and the size of the protrusion.