Fluted disc crushing and dedusting all-in-one machine

Abstract

The utility model relates to a fluted disc crushing and dedusting all-in-one machine, and relates to the field of mechanical engineering. By arranging the double-layer vertical bracket, the vertical space is fully utilized, and the occupied area can be obviously reduced; all links in the material treatment process are naturally connected from top to bottom, the material flowing path is clear, unnecessary transfer links are reduced, pollution is reduced, the working efficiency is improved, and energy consumption is reduced; as the dust remover is mounted on the second bracket layer, is adjacent to the fluted disc crusher and is close to the position where a dust source is generated, dust generated in the crushing process can be more effectively captured, and a good dust collection effect is ensured; through the reasonable layout design, the pipeline length and complexity are reduced, the leakage risk is reduced, meanwhile, all key nodes are convenient to monitor and manage, and the safety of the system is enhanced; according to the structural design, certain space and flexibility are reserved for possible capacity expansion or technology upgrading in the future, and more layers can be added or equipment configuration can be adjusted on the existing basis.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical engineering technical field, especially relate to a toothed disc smashing and dust removing integrated machine. BACKGROUND

[0002] The toothed disc smashing and dust removing integrated machine is a combination of a crusher and a dust remover. It is suitable for the coarse and fine crushing industries of medicine, chemical industry, pesticide, metallurgy, raw material, metal, food, grain, lithium battery and new energy, and has a wide range of applications.

[0003] The toothed disc crusher utilizes the high-speed relative movement of the movable toothed disc and the fixed toothed disc to make the materials be crushed by the impact of the teeth, friction and the impact between the materials. The crushed materials can be directly discharged from the main machine grinding cavity, and the particle size can be obtained by replacing the screen with different aperture. Then the dust remover is used to collect the crushed materials. The crushed materials and air enter the dust remover for separation under the negative pressure generated by the induced draft fan.

[0004] In the prior art, please refer to Figure 1 After the materials are crushed by the toothed disc crusher 1, most of the materials are collected by the cyclone dust collector 5 under the negative pressure of the induced draft fan 4, and enter the lower cyclone dust collector cylinder 2. The remaining small amount of light and small materials are collected by the bag-type dust collector 6, and enter the lower bag-type dust collector cylinder 3. However, the toothed disc smashing and dust removing integrated machine in the prior art has the defects of large floor area, on-site installation, relatively complex equipment pipeline (two discharge outlets), complicated operation and high cost. SUMMARY

[0005] The utility model aims at providing a toothed disc smashing and dust removing integrated machine to solve the problems in the prior art.

[0006] To achieve the above-mentioned purpose, the utility model adopts the technical scheme that:

[0007] A toothed disc smashing and dust removing integrated machine, comprising a toothed disc crusher, the toothed disc smashing and dust removing integrated machine further comprises:

[0008] A double-layer vertical support, comprising a first support layer and a second support layer located above the first support layer, the toothed disc crusher is installed on the second support layer;

[0009] A dust remover, which is installed on the second support layer and located on one side of the toothed disc crusher;

[0010] A fan, which is installed on the first support layer, the input end of the fan is communicated with the top of the dust remover through a pipeline, and the output end of the fan is vented; and

[0011] A material cylinder is installed on the first support layer and located at one side of the fan, and the top of the material cylinder is connected with the lower surface of the second support layer through a material bin;

[0012] The bottom of the toothed disc crusher and the bottom of the dust collector are both connected with the top of the material bin.

[0013] In a possible implementation, the material bin is funnel-shaped.

[0014] In a possible implementation, the dust collector is a bag-type dust collector.

[0015] In a possible implementation, a plurality of vibrators are arranged on the material bin to avoid material hanging on the inner wall of the material bin.

[0016] In a possible implementation, a spray head is further installed on the second support layer and extends into the interior of the material bin to clean the inner wall of the material bin.

[0017] In a possible implementation, a heating plate is attached to the outer surface of the material bin to heat the inner wall of the material bin.

[0018] In a possible implementation, a sight glass is further installed on the second support layer to observe the interior of the material bin.

[0019] In a possible implementation, a lighting lamp is further installed on the second support layer to illuminate the interior of the material bin.

[0020] The technical scheme provided by the utility model has at least the following beneficial effects:

[0021] By arranging the double-layer vertical support, the vertical space is utilized, so that the whole system is compact and not crowded, and compared with the traditional planar arrangement mode, the occupied area can be significantly reduced, which is particularly important for production workshops with limited space; each link (crushing, dust removal, and conveying) in the material processing process is naturally connected in the order from top to bottom, the material flow path is clear, unnecessary transfer links are reduced, pollution is reduced, work efficiency is improved, and energy consumption is reduced; since the dust collector is installed on the second support layer and adjacent to the toothed disc crusher, the position close to the dust source can more effectively capture the dust generated in the crushing process, and good dust collection effect is ensured; through reasonable layout design, the pipeline length and complexity are reduced, the leakage risk is reduced, and at the same time, each key node is convenient for monitoring and management, and the safety of the system is enhanced; the structure design reserves certain space and flexibility for possible future capacity expansion or technical upgrading, for example, more layers or adjustment of equipment configuration can be added on the basis of the existing structure. BRIEF DESCRIPTION OF DRAWINGS

[0022] The accompanying drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application.

[0023] Figure 1 A structure schematic diagram of a tooth disc crushing and dust removing all-in-one machine provided in the prior art is shown.

[0024] Figure 2 A shaft side structure schematic diagram of the tooth disc crushing and dust removing all-in-one machine provided in an exemplary embodiment of the present application is shown.

[0025] Figure 3 A side view structure schematic diagram of the tooth disc crushing and dust removing all-in-one machine provided in an exemplary embodiment of the present application is shown.

[0026] Figure 4 A top view structure schematic diagram of the tooth disc crushing and dust removing all-in-one machine provided in an exemplary embodiment of the present application is shown.

[0027] In the drawings: 10, tooth disc crusher; 20, double-layer vertical support; 21, first support layer; 22, second support layer; 30, dust remover; 40, fan; 50, material cylinder; 60, material bin; 61, vibrator; 62, spray head; 63, heating plate; 64, sight glass; 65, illuminating lamp. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0029] In the drawings, the same components are denoted by the same reference numerals. It should be noted that the words "front", "back", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings of the present application specification, and the words "bottom surface" and "top surface", "inner" and "outer" refer to the directions towards or away from a specific component. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more features. In the description of the present application specification, the meaning of "multiple" is two or more.

[0030] The present application will be further described below with reference to the drawings and embodiments.

[0031] Figure 2 Fig. 1 shows a schematic diagram of the shaft side structure of the toothed disc crushing and dust removal integrated machine according to an example embodiment of the present application, Figure 3 Fig. 1 shows a schematic diagram of the side view structure of the toothed disc crushing and dust removal integrated machine according to an example embodiment of the present application, which comprises a toothed disc crusher 10, a double-layer vertical support 20, a dust collector 30, a fan 40, a material cylinder 50, and a material bin 60. The double-layer vertical support 20 comprises a first support layer 21 and a second support layer 22 located above the first support layer 21, and the toothed disc crusher 10 is installed on the second support layer 22. The dust collector 30 is installed on the second support layer 22 and located on one side of the toothed disc crusher 10. The fan 40 is installed on the first support layer 21, and its input end is communicated with the top of the dust collector 30 through a pipeline, and its output end is exhausted. The material cylinder 50 is installed on the first support layer 21 and located on one side of the fan 40, and its top is connected with the lower surface of the second support layer 22 through the material bin 60. Among them, the discharge end at the bottom of the toothed disc crusher 10 and the suction end at the bottom of the dust collector 30 are both communicated with the top of the material bin 60.

[0032] In the embodiment of the present application, the material bin 60 is in the shape of a funnel. The design of the material bin 60 in the shape of a funnel aims to ensure that the material can flow smoothly and uniformly from the top of the bin to the bottom of the bin through its gradually tapered geometry, preventing the occurrence of material blockage or bridging phenomenon. This shape helps to concentrate the material naturally to the discharge port using gravity, while reducing the possibility of residue and accumulation, ensuring continuous and stable material supply, and is suitable for the processing process of various powder or granular materials.

[0033] Specifically, the dust collector 30 is a bag-type dust collector. The bag-type dust collector (Baghouse Dust Collector or Bag Filter) is a high-efficiency industrial air pollution control device widely used in various dust-producing industries. It captures particulate matter in dust-laden gas by using multiple cloth or fiber-made filter bags: when dust-laden air is sucked into the dust collector and passes through these filter bags, dust is trapped on the filter bag surface, while purified air is discharged through the space between the filter bags. With the accumulation of dust on the surface of the filter bag, regular cleaning of the filter bag is carried out by mechanical vibration, reverse airflow or pulse blowing, etc., so that the attached dust falls into the dust collecting device below. The bag-type dust collector plays a key role in environmental protection and process due to its high efficiency of dust collection, wide applicability and relatively low operating cost.

[0034] Further, the silo 60 is provided with a plurality of vibrators 61, which generate periodic vibrations to break the friction between the material and the inner wall of the silo, effectively preventing the material from adhering, hanging or forming a bridge, ensuring that the material can smoothly slide to the discharge port, maintaining stable material flow and efficient production process. This setting is particularly suitable for handling powdery or granular materials that are prone to caking or have strong adhesion.

[0035] Figure 4 The utility model discloses a toothed disc crushing and dust removing integrated machine's overhead structure schematic diagram provided by one exemplary embodiment shows that the second support layer 22 still installs the shower head 62, and the shower head 62 extends into the inside of the silo 60, is used for washing the inner wall of the silo 60, effectively removes the residual material of adhesion, prevents material accumulation and caking, ensures the smooth operation and clean health of the silo 60, and it is helpful to maintain the quality of material and the efficient operation of equipment.

[0036] It can be understood that the outer surface of the silo 60 is attached to a heating plate 63 for heating the inner wall of the silo 60, which can dry the silo 60 after being washed by the shower head 62, and can meet the requirements of some customers who need to maintain specific materials at a set temperature.

[0037] In a preferred embodiment, the second support layer 22 is also provided with a sight glass 64 for observing the internal conditions of the silo 60. The second support layer 22 is also provided with a lighting lamp 65 for illuminating the inside of the silo 60.

[0038] Next, the working principle of a toothed disc crushing and dust removing integrated machine involved in the embodiment of the utility model is described.

[0039] After the material is crushed by the toothed disc crusher, it naturally falls into the silo and is finally collected into the barrel;

[0040] During the crushing process of the toothed disc crusher, the dust collector sucks out the dust generated in the silo under the action of the fan;

[0041] During the crushing process of the toothed disc crusher, the vibrator can prevent the material from hanging on the inner wall of the silo;

[0042] During the crushing process of the toothed disc crusher, the sight glass and the lighting lamp can be used to observe the conditions inside the silo;

[0043] After the crushing is completed, the inside of the silo can be cleaned by the shower head and dried by the heating plate.

[0044] In conclusion, the utility model discloses a double -deck vertical support fills, and the vertical space is utilized, so that the whole system is compact and not crowded, compared with the traditional plane arrangement mode, can significantly reduce the floor area, this is particularly important for the production workshop of limited space;Each link (crushing, dust removal, conveying) in the material processing process is naturally connected in the order from top to bottom, the material flow path is clear, unnecessary transfer links are reduced, pollution is reduced, work efficiency is improved, and energy consumption is reduced;Since the dust remover is installed on the second support layer and adjacent to the toothed disc crusher, is close to the position of the dust source, can more effectively capture the dust generated in the crushing process, guarantee good dust collection effect;Through reasonable layout design, reduce the pipe length and complexity, reduce the risk of leakage, also convenient for monitoring and management each key node, enhance the security of system;The structure design reserves certain space and flexibility for possible future capacity expansion or technology upgrading, for example, more layers or adjustment equipment configuration can be added on the basis of the present.

[0045] In the embodiments disclosed in the utility model, the terms "mounting", "connection", "connection", "fixing" and other terms should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected;"Connected" can be directly connected, or indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments disclosed in the utility model can be understood according to the specific circumstances.

[0046] The above is only the preferred embodiment of the utility model, it should be pointed out: for ordinary skilled in the art, on the premise of not departing from the principle of the utility model, can make a number of improvements and refinements, these improvements and refinements also should be regarded as the protection scope of the utility model.

Claims

1. A toothed disc crushing and dedusting all-in-one machine, comprising a toothed disc crusher (10), characterized in that, The toothed disc crushing and dedusting integrated machine further comprises: a double-layer vertical support (20) comprising a first support layer (21) and a second support layer (22) located above the first support layer (21), wherein the toothed disc crusher (10) is installed on the second support layer (22); a dust remover (30) installed on the second support layer (22) and located on one side of the toothed disc crusher (10); a fan (40) installed on the first support layer (21), wherein the input end of the fan (40) is communicated with the top of the dust remover (30) through a pipeline, and the output end of the fan (40) is exhausted; and a material cylinder (50) installed on the first support layer (21) and located on one side of the fan (40), wherein the top of the material cylinder (50) is connected with the lower surface of the second support layer (22) through a material bin (60). The material outlet at the bottom of the toothed disc crusher (10) and the suction end at the bottom of the dust remover (30) are both communicated with the top of the material bin (60).

2. The toothed disc crushing and dust removal all-in-one machine according to claim 1, characterized in that, The material bin (60) is in the shape of a funnel.

3. The toothed disc crushing and dust removing all-in-one machine according to claim 1, characterized in that, The dust remover (30) is a bag-type dust remover.

4. The toothed disc crushing and dust removing all-in-one machine according to claim 1, characterized in that, A plurality of vibrators (61) are arranged on the material bin (60) to avoid material hanging on the inner wall of the material bin (60).

5. The toothed disc crushing and dust removal all-in-one machine according to claim 1, characterized in that, A spray head (62) is further installed on the second support layer (22) and extends into the interior of the material bin (60) to clean the inner wall of the material bin (60).

6. The toothed disc crushing and dust removing all-in-one machine according to claim 5, characterized in that, A heating plate (63) is attached to the outer surface of the material bin (60) to heat the inner wall of the material bin (60).

7. The toothed disc crushing and dust removing all-in-one machine according to any one of claims 1 to 6, characterized in that, A sight glass (64) is further installed on the second support layer (22) to observe the interior of the material bin (60).

8. The toothed disc crushing and dust removing all-in-one machine according to any one of claims 1 to 6, characterized in that, An illuminating lamp (65) is further installed on the second support layer (22) to illuminate the interior of the material bin (60).

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