Roller cleaning device
By designing an automated roller cleaning device in the waterproof membrane production line, the problem of downtime caused by roller sticking was solved, achieving efficient and safe cleaning results and improving production efficiency.
Patent Information
- Application Number
- CN202423059358.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In existing waterproof membrane production lines, the phenomenon of roller sticking causes the machine to be stopped for manual cleaning, which affects production efficiency.
Design a roller cleaning device, including a guide rail, a moving seat, a drive assembly, and a scraper assembly, to automatically clean the deposits on the roller and avoid downtime.
It has enabled automated cleaning of the rollers, improved production efficiency and safety, avoided downtime, and enhanced the operating efficiency of the production line.
Smart Images

Figure CN223684051U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to waterproofing membrane production field, specifically relates to a roller cleaning device. BACKGROUND
[0002] Whether in the production line of asphalt roll material or in the production line of polymer roll material, the roller cylinder of part long time operation will appear the phenomenon of sticking to the roller, in order to keep the production line can normally operate and the quality of product, need to clean the roller cylinder periodically.In the prior art, the roller cylinder cleaning work is generally carried out by manual scraping, and in order to avoid safety accidents, the production line needs to be stopped during the manual roller cleaning process, so that the production is affected, resulting in the reduction of production efficiency. SUMMARY
[0003] In view of the above deficiencies or defects in the prior art, the utility model provides a roller cleaning device, which aims to solve the technical problem of reducing the production efficiency of waterproofing membrane due to the need for shutdown operation in the existing roller cleaning method.
[0004] To achieve the above purpose, the utility model provides a roller cleaning device, which comprises:
[0005] A guide rail is arranged along a first horizontal direction;
[0006] A moving seat is arranged on the guide rail;
[0007] A driving assembly is drivingly connected with the moving seat and is used for driving the moving seat to reciprocate along the guide rail;
[0008] A scraper assembly comprises a base and a scraper, the base is arranged on the moving seat, and the scraper is detachably arranged on the base.
[0009] Optionally, the scraper is arranged around a horizontal axis extending along the first horizontal direction.
[0010] Optionally, the scraper is in arc shape or S shape.
[0011] Optionally, the base comprises:
[0012] A fixed part is fixedly installed on the moving seat;
[0013] A first adjusting part is arranged on the fixed part and is adjustable in position in a second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction;
[0014] A second adjusting part is arranged on the first adjusting part and is adjustable in position in a vertical direction, and the scraper is detachably arranged on the second adjusting part.
[0015] Optionally, the fixing part is provided with a first sliding rail or a first sliding groove extending along the second horizontal direction, and the first adjusting part is in a lockable and fixed sliding fit connection with the first sliding rail or the first sliding groove through a first lock piece.
[0016] Optionally, the first adjusting part is provided with a second sliding rail or a second sliding groove extending along the vertical direction, and the second adjusting part is in a lockable and fixed sliding fit connection with the second sliding rail or the second sliding groove through a second lock piece.
[0017] Optionally, the base further comprises a third adjusting part, which is arranged on the second adjusting part and can be locked and rotated relative to the second adjusting part, and the rotation axis of the third adjusting part extends along the second horizontal direction.
[0018] Optionally, the third adjusting part is hinged on the second adjusting part and can be locked and fixed with the second adjusting part through a third lock piece.
[0019] Optionally, the driving assembly comprises a motor, a speed reducer and a chain transmission mechanism, the motor, the speed reducer and a driving sprocket of the chain transmission mechanism are connected in sequence, and a chain of the chain transmission mechanism is connected with the moving seat.
[0020] Optionally, the scraper assembly comprises a plurality of scrapers, and the plurality of scrapers are arranged at intervals along the length direction of the guide rail.
[0021] Through the above technical solution, the roller cleaning device of the utility model can be used for automatically cleaning the roller in the waterproof roll production line. In actual application, the guide rail and the roller to be cleaned are arranged in the same direction, and the scraper is close to the roller to be cleaned. The moving seat is driven to move along the guide rail by the driving assembly, so as to drive the scraper to reciprocatingly move to scrape off the attachments on the roller, and cleaning operation is realized. Compared with the manual scraping and cleaning mode, the safety factor is high, and the production line does not need to be stopped. In this way, the production efficiency is effectively improved.
[0022] Other features and advantages of the utility model will be described in detail in the following specific embodiment part. BRIEF DESCRIPTION OF DRAWINGS
[0023] The drawings are used to provide further understanding of the utility model and constitute a part of the specification, and are used to explain the utility model together with the following specific embodiments, but do not constitute the limitation to the utility model. In the drawings:
[0024] Figure 1 It is the structure schematic view of the roller cleaning device in an embodiment of the utility model;
[0025] Figure 2 It is the structure schematic view of the roller cleaning device in an embodiment of the utility model;Figure 1 FIG. 6 is a side view of the roller cleaning device of FIG. 1, with the guide rail and drive assembly omitted.
[0026] BRIEF DESCRIPTION OF DRAWINGS
[0027] 1 guide rail 5 fixed portion
[0028] 2 moving seat 6 first adjusting portion
[0029] 3 drive assembly 7 second adjusting portion
[0030] 4 scraper 8 third adjusting portion DETAILED DESCRIPTION
[0031] The specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely intended to illustrate and explain the present application, and are not intended to limit the present application.
[0032] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0033] In the present application, unless otherwise stated, the orientation words such as "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application; the orientation words "inner" and "outer" refer to the inner and outer of the contour of each component itself.
[0034] The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0035] The present application first provides a roller cleaning device.
[0036] In one embodiment, referring to the accompanying drawings Figure 1 and the accompanying drawings Figure 2 As shown in the drawings, the roller cleaning device comprises:
[0037] The guide rail 1 is arranged to extend along a first horizontal direction;
[0038] The moving seat 2 is arranged on the guide rail 1;
[0039] The drive assembly 3 is drivingly connected with the moving seat 2 and is used to drive the moving seat 2 to reciprocate along the guide rail 1;
[0040] The scraper assembly comprises a base and a scraper 4, the base is arranged on the moving seat 2, and the scraper 4 is detachably arranged on the base.
[0041] The roller cleaning device of the embodiment can be used for automatic roller cleaning of the roller in the waterproof roll production line. In actual application, the guide rail 1 is arranged in the same direction as the roller to be cleaned, and the scraper is close to the roller to be cleaned. During the rotation of the roller, the moving seat 2 is driven to move along the guide rail 1 by the driving assembly 3, so as to drive the scraper 4 to reciprocate to scrape off the attachments on the roller, and the cleaning operation is realized. Compared with the manual scraping and cleaning mode, the safety factor is high, and the production line does not need to be stopped. In this way, the production efficiency is effectively improved.
[0042] In addition, the scraper 4 is detachably arranged on the base. In this way, the scraper 4 is convenient to replace and maintain.
[0043] In one embodiment, referring to the accompanying drawings Figure 1 and the accompanying drawings Figure 2 As shown, the scraper 4 is arranged around the horizontal axis extending in the first horizontal direction. In this way, in actual application, the scraper 4 can be arranged around the roller to be cleaned, so as to improve the cleaning effect and efficiency.
[0044] Specifically, the part of the scraper 4 covering the roller accounts for 30% of the circumference of the roller.
[0045] Specifically, the scraper 4 is in an arc shape or an S shape.
[0046] Of course, in other embodiments, the scraper 2 can also be in other shapes, for example, it can also be in a spiral shape.
[0047] In one embodiment, referring to the accompanying drawings Figure 1 and the accompanying drawings Figure 2 As shown, the base comprises:
[0048] The fixed part 5 is fixedly installed on the moving seat 2;
[0049] The first adjusting part 6 is arranged on the fixed part 5 and is adjustable in position in the second horizontal direction which is perpendicular to the first horizontal direction;
[0050] The second adjusting part 7 is arranged on the first adjusting part 6 and is adjustable in position in the vertical direction, and the scraper 4 is detachably arranged on the second adjusting part 7.
[0051] It can be understood that by adjusting the positions of the first adjusting part 6 and the second adjusting part 7, the position of the scraper 4 in the second horizontal direction and in the vertical direction can be adjusted, so as to adjust the gap between the scraper 4 and the roller to be cleaned. In actual application, the gap between the scraper 4 and the roller to be cleaned should be greater than or equal to 0.5 mm, so as to avoid interference between the scraper 4 and the roller.
[0052] Specifically, the fixing part 5 can be fastened and installed on the moving seat 2 through fasteners such as bolts.
[0053] In an embodiment, the fixing part 5 is provided with a first sliding rail or a first sliding groove extending along the second horizontal direction, and the first adjusting part 6 is in a lockable and fixed sliding fit connection with the first sliding rail or the first sliding groove through a first lock piece. In this way, the position of the first adjusting part 6 in the second horizontal direction is adjustable.
[0054] Specifically, the first adjusting part 6 can be in a sliding fit connection with the first sliding rail or the first sliding groove through a sliding block, and the first lock piece can be a lock pin. When the first adjusting part 6 is adjusted to a position, the sliding block is inserted into the first sliding rail or the first sliding groove through the lock pin, so as to realize the lockable and fixed connection of the first adjusting part 6.
[0055] In order to further avoid the interference between the scraper 4 and the roller to be cleaned due to the too small gap therebetween, a position limiter can be arranged on the first sliding rail or the first sliding groove, so as to limit the position adjustment range of the first adjusting part 6.
[0056] In an embodiment, the first adjusting part 6 is provided with a second sliding rail or a second sliding groove extending along the vertical direction, and the second adjusting part 7 is in a lockable and fixed sliding fit connection with the second sliding rail or the second sliding groove through a second lock piece. In this way, the position of the second adjusting part 7 in the vertical direction is adjustable.
[0057] Specifically, the second adjusting part 7 can be in a sliding fit connection with the second sliding rail or the second sliding groove through a sliding block, and the second lock piece can be a lock pin. When the second adjusting part 7 is adjusted to a position, the sliding block is inserted into the second sliding rail or the second sliding groove through the lock pin, so as to realize the lockable and fixed connection of the second adjusting part 7.
[0058] In order to further avoid the interference between the scraper 4 and the roller to be cleaned due to the too small gap therebetween, a position limiter can be arranged on the second sliding rail or the second sliding groove, so as to limit the position adjustment range of the second adjusting part 7.
[0059] In an embodiment, referring to the accompanying drawings, Figure 2 As shown in the drawings, the base further includes a third adjusting part 8, which is arranged on the second adjusting part 7 and can be locked and rotated relative to the second adjusting part 7, and the rotation axis of the third adjusting part 8 extends along the second horizontal direction.
[0060] It can be understood that by adjusting the position of the third adjusting part 8, the included angle between the scraper 4 and the roller to be cleaned can be adjusted, so as to improve the cleaning quality and effect. In actual application, the included angle between the axis of the scraper 4 and the axis of the roller to be cleaned is about 30 degrees, which is the best.
[0061] In one embodiment, the third adjusting part 8 is hinged on the second adjusting part 7 and can be locked and fixed with the second adjusting part 7 through a third locking member.
[0062] Specifically, the third locking member can be a locking bolt, and when the third adjusting part 8 is adjusted to the position, the third adjusting part 8 is inserted with the second adjusting part 7 through the locking bolt to realize the locking and fixing of the third adjusting part 8.
[0063] In one embodiment, referring to the accompanying drawings Figure 1 As shown in the drawings, the driving assembly 3 comprises a motor, a reducer and a chain transmission mechanism, the driving sprocket of the motor, the reducer and the chain transmission mechanism are sequentially connected, and the chain of the chain transmission mechanism is connected with the moving seat 2.
[0064] It can be understood that the chain of the chain transmission mechanism is driven to rotate by the motor through the reducer, so as to drive the moving seat 2 to move along the guide rail 1. In addition, the effect and quality of cleaning of the scraper 1 can be further ensured through the effect of increasing the torque of the reducer.
[0065] In one embodiment, the scraper assembly comprises a plurality of scrapers 4, and the plurality of scrapers 4 are arranged at intervals along the length direction of the guide rail 1. In this way, the cleaning efficiency can be effectively improved.
[0066] Specifically, the scraper 4 can be detachably fixedly connected to the base through the bolt fastening connection mode.
[0067] In the description of the present application, it should be understood that the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0068] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0069] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.
[0070] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.
Claims
1. A roll cleaning device, characterized in that The utility model relates to a kind of scraper assembly and drive assembly, comprising: Rail (1) is arranged along the first horizontal direction extension; Mobile seat (2) is arranged on the rail (1); Drive assembly (3) is drivenly connected with the mobile seat (2), and is used to drive the mobile seat (2) reciprocating movement along the rail (1); Scraper assembly includes base and scraper (4), the base is arranged on the mobile seat (2), and the scraper (4) is detachably arranged on the base, and the scraper (4) is arranged around horizontal axis extending along the first horizontal direction.
2. The roll cleaning device of claim 1, wherein The scraper (4) is arc-shaped or S-shaped.
3. The roll cleaning device of claim 1, wherein The base includes: Fixedly installed on the mobile seat (2) fixed part (5); First adjusting part (6) is arranged on the fixed part (5) and the position in second horizontal direction is adjustable, and the second horizontal direction is perpendicular to the first horizontal direction; Second adjusting part (7) is arranged on the first adjusting part (6) and the position in vertical direction is adjustable, and the scraper (4) is detachably arranged on the second adjusting part (7).
4. The roll cleaning device of claim 3, wherein The fixed part (5) is provided with first sliding rail or first sliding groove extending along the second horizontal direction, and the first adjusting part (6) is slidably connected with the first sliding rail or the first sliding groove by first locking member.
5. The roll cleaning device of claim 3, wherein The first adjusting part (6) is provided with second sliding rail or second sliding groove extending along the vertical direction, and the second adjusting part (7) is slidably connected with the second sliding rail or the second sliding groove by second locking member.
6. The roll cleaning device of claim 3, wherein The base further includes third adjusting part (8), and the third adjusting part (8) is arranged on the second adjusting part (7) and can be locked relative to the second adjusting part (7) Rotatable, and the rotation axis of the third adjusting part (8) is arranged along the second horizontal direction.
7. The roll cleaning device of claim 6, wherein The third adjusting part (8) is hinged on the second adjusting part (7), and can be locked with the second adjusting part (7) by third locking member.
8. The roll cleaning apparatus of claim 1, wherein The drive assembly (3) includes motor, speed reducer and chain transmission mechanism, and the driving sprocket of the motor, the speed reducer and the chain transmission mechanism is connected in sequence, and the chain of the chain transmission mechanism is connected with the mobile seat (2).
9. The roll cleaning apparatus of claim 1, wherein The scraper assembly includes a plurality of scrapers (4), and a plurality of scrapers (4) are arranged along the length direction of the rail (1).