Multi-tooth-division diamond saw blade
By using flanges and threaded cylinders in multi-tooth diamond saw blades, the problem of uneven cutting surfaces caused by inconsistent angles between the saw blade and the cutting machine's drive shaft is solved, resulting in a smoother and more stable cutting surface.
Patent Information
- Application Number
- CN202423180242.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-23
AI Technical Summary
When the connection angle between the existing multi-tooth diamond saw blade and the drive shaft of the cutting machine is inconsistent, it results in uneven cross-section of the material being cut in layers, which affects the cutting effect.
Multiple saw blade assemblies are connected by flanges and threaded cylinders, and connected to the cutting machine drive shaft by a keyway. The flanges are fixed by countersunk screws and nuts to ensure synchronous rotation of the saw blade assemblies, thereby improving stability and flatness.
It achieves synchronous rotation of multiple saw blade assemblies, ensuring a flat cutting surface and improving the quality and stability of the cut sheet.
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Figure CN223684541U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cutting tool technical field especially relates to a kind of multi-tooth diamond saw blade. BACKGROUND
[0002] Diamond saw blade is a kind of cutting tool, mainly used for cutting various high hardness materials. Its core component is the sawtooth part containing diamond abrasive. The basic structure includes saw blade base and diamond bit. Saw blade base is generally metal material, such as alloy steel, which provides sufficient strength and toughness for the saw blade to support the cutting process and transmit power. Diamond bit is the key part of cutting function, which is attached to the saw blade base by a certain combination.
[0003] For example, patent No. CN219988073U "a multi-tooth diamond saw blade", including first diamond saw blade, the center of first diamond saw blade is provided with connecting hole, the inside of connecting hole is provided with first connecting ring, the inside of first connecting ring is provided with bolt hole, the inside of bolt hole is inserted with bolt.
[0004] When cutting thicker materials such as thick wood, metal or stone plates, multiple saw blade assemblies can be used for layered cutting. Using multiple saw blade assemblies, a multi-tooth diamond saw blade is formed, which can cut the material layer by layer. However, in the prior art, when the connecting angle of the saw blade and the transmission shaft of the cutting machine is inconsistent, the cross section of the layered cutting material is not smooth, which affects the cutting effect of the material. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problems existing in the prior art and provides a multi-tooth diamond saw blade.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a multi-tooth diamond saw blade, including multiple saw blade assemblies, the saw blade assembly includes a substrate, the inner core of the substrate is provided with an axis installation hole, the outer periphery of the substrate is provided with diamond saw teeth at equal intervals, the outer periphery of the substrate is provided with composite tooth grooves at equal intervals, one side of the saw blade assembly is provided with flange assembly one, the other side of the saw blade assembly is provided with flange assembly two, two adjacent saw blade assemblies are fixedly connected through flange assembly one and flange assembly two, the flange assembly one includes a flange plate one, the axis of the flange plate one is fixedly connected with an external thread cylinder, the flange assembly two includes a flange plate two, the axis of the flange plate two is fixedly connected with an internal thread cylinder, the outer side wall of the internal thread cylinder is provided with a threaded outer wire, the inner side wall of the external thread cylinder is provided with a threaded inner wire, the external thread cylinder and the internal thread cylinder are threadedly connected, and the inner side wall of the internal thread cylinder is provided with a flat key groove.
[0007] Preferably, the surface of the substrate is provided with side mounting holes, which are equidistantly distributed along the outer periphery of the axial mounting hole.
[0008] Preferably, the surface of the flange plate one is provided with countersunk hole one, which is equidistantly distributed along the outer periphery of the outer threaded cylinder.
[0009] Preferably, the surface of the flange plate two is provided with countersunk hole two, which is equidistantly distributed along the outer periphery of the inner threaded cylinder.
[0010] Preferably, the inner side wall of the side mounting hole is provided with a connecting assembly, which comprises a connecting sleeve, a countersunk screw and a countersunk nut.
[0011] Preferably, the connecting sleeve is fixedly connected with the inner side wall of the side mounting hole, the countersunk screw is installed at the position of the countersunk hole one, and the countersunk nut is installed at the position of the countersunk hole two.
[0012] Preferably, the countersunk screw is threadedly connected with the countersunk nut, and the outer side wall of the countersunk nut is fixedly connected with an outer hexagonal buckle.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that:
[0014] 1、In the utility model, a plurality of saw blade assemblies are connected with the transmission shaft of the cutting machine through the key groove, so that the plurality of saw blade assemblies rotate synchronously, the outer threaded cylinder and the inner threaded cylinder are tightly matched, the flange plate one and the flange plate two are tightly attached to the substrate, the substrate is not easy to deviate during cutting, the cutting plane is more flat, and the quality of the cutting sheet is improved.
[0015] 2、In the utility model, the side mounting hole is formed in the substrate, the countersunk hole one is formed in the flange plate one, and the countersunk hole two is formed in the flange plate two, the positions of the side mounting hole, the countersunk hole one and the countersunk hole two are aligned, the countersunk nut is inserted into the connecting sleeve from the countersunk hole two, the countersunk screw is inserted into the connecting sleeve from the countersunk hole one, and after the countersunk screw and the countersunk nut are tightened, the outer periphery of the flange plate one and the flange plate two is attached to the substrate, and the stability of the cooperation between the substrate and the transmission shaft of the cutting machine is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A three-dimensional structure schematic view of the multi-tooth diamond saw blade is provided for the utility model;
[0017] Figure 2 A partial structure split schematic view of the multi-tooth diamond saw blade is provided for the utility model;
[0018] Figure 3 A three-dimensional structure schematic view of the flange assembly one in the multi-tooth diamond saw blade is provided for the utility model;
[0019] Figure 4 A three-dimensional structure schematic view of the flange assembly two in the multi-tooth diamond saw blade is provided for the utility model;
[0020] Figure 5 A partial structure split schematic view of the connecting assembly in the multi-tooth diamond saw blade is provided for the utility model;
[0021] Figure 6 The utility model provides a kind of multi-tooth diamond saw blade; Figure 2 Local structure enlarged effect diagram in A place.
[0022] Legend: 1, saw blade assembly;11, diamond saw tooth;12, composite tooth groove;13, base plate;14, shaft mounting hole;15, side mounting hole;2, flange assembly one;21, flange plate one;22, countersunk hole one;23, outer thread cylinder;3, connecting assembly;31, connecting sleeve;32, countersunk screw;33, countersunk nut;34, outer hexagonal buckle;4, flange assembly two;41, flange plate two;42, countersunk hole two;43, inner thread cylinder;44, flat key groove. Specific embodiments
[0023] In order to more clearly understand the above-mentioned purposes, features and advantages of the utility model, the utility model will be further described below in combination with drawings and examples. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can also be implemented in other ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0025] Example one: as Figures 1-6The utility model provides a kind of multi-tooth diamond saw blade, including multiple saw blade assemblies 1, saw blade assembly 1 includes substrate 13, the inner heart of substrate 13 is equipped with shaft mounting hole 14, the outer periphery of substrate 13 is equipped with diamond saw tooth 11 at equal intervals, the outer periphery of substrate 13 is equipped with composite tooth groove 12 at equal intervals, one side of saw blade assembly 1 is provided with flange assembly one 2, another side of saw blade assembly 1 is provided with flange assembly two 4, two adjacent saw blade assemblies 1 are fixedly connected by flange assembly one 2 and flange assembly two 4, flange assembly one 2 includes flange plate one 21, the shaft center of flange plate one 21 is fixedly connected with outer thread cylinder 23, flange assembly two 4 includes flange plate two 41, the shaft center of flange plate two 41 is fixedly connected with inner thread cylinder 43, thread outer silk is equipped in the outside wall of inner thread cylinder 43, thread inner silk is equipped in the inside wall of outer thread cylinder 23, outer thread cylinder 23 is connected with inner thread cylinder 43 by screw thread, the inside wall of inner thread cylinder 43 is equipped with flat key groove 44.
[0026] The specific settings and effects of the present embodiment will be described below. Diamond particles are mixed with metal powders such as cobalt, nickel, iron, etc. to form the tool bit raw material. These metal powders will melt at high temperatures and play a role in bonding the diamond particles. Then the mixed raw material is placed on the outer peripheral part of the substrate 13, and sintering is performed by a high-temperature sintering furnace to form the diamond saw tooth 11. During the sintering process, the temperature usually reaches several hundred degrees Celsius to over a thousand degrees Celsius, and the specific temperature depends on the type of metal binder and diamond. At this time, the metal powder melts and is closely combined with the diamond particles. This metallurgical bonding makes the connection between the saw tooth part and the substrate very firm, and can withstand a large cutting force. The same group of saw blade assemblies 1 is connected to the same drive shaft of a cutting machine. The angle of the helical tooth can be adjusted according to the hardness and toughness of the material. For relatively hard materials, the helical tooth angle can be between 15°-30°. For relatively soft materials, the angle can be appropriately reduced to meet the cutting requirements of diamond saw blades for different materials. Multiple saw blade assemblies 1 are connected and used in combination with the same shaft. When cutting thick materials such as thick wood, metal or stone plates, multiple saw blade assemblies 1 can be used in combination for layered cutting. The substrate 13 is fixed by the pre-tightening force generated by the flange assembly one 2 and the flange assembly two 4 on both sides. The flange plate one 21 is placed on one side of the substrate 13 with its axis aligned. The flange plate two 41 is placed on the other side of the substrate 13. The inner thread cylinder 43 is aligned with the outer thread cylinder 23. The inner thread cylinder 43 is tightened to move the flange plate one 21 and the flange plate two 41 towards each other. The flange plate one 21 and the flange plate two 41 clamp the substrate 13 to ensure the stability of the diamond saw tooth 11 during cutting and make the cutting surface more flat.
[0027] Embodiment Two: as Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the surface of the substrate 13 is provided with side mounting holes 15 which are equidistantly distributed along the outer periphery of the axial mounting hole 14. The surface of the flange plate one 21 is provided with countersunk holes one 22 which are equidistantly distributed along the outer periphery of the outer threaded cylinder 23. The surface of the flange plate two 41 is provided with countersunk holes two 42 which are equidistantly distributed along the outer periphery of the inner threaded cylinder 43. The inner side wall of the side mounting hole 15 is provided with a connecting assembly 3 which comprises a connecting sleeve 31, a countersunk screw 32 and a countersunk nut 33. The connecting sleeve 31 is fixedly connected with the inner side wall of the side mounting hole 15, the countersunk screw 32 is installed at the position of the countersunk holes one 22, and the countersunk nut 33 is installed at the position of the countersunk holes two 42. The countersunk screw 32 is threadedly connected with the countersunk nut 33, and the outer side wall of the countersunk nut 33 is fixedly connected with an outer hexagonal buckle 34.
[0028] The effect achieved by the whole embodiment is that, in order to further improve the stability of the substrate 13, the side mounting holes 15, the countersunk holes one 22 and the countersunk holes two 42 are all provided on the substrate 13, the flange plate one 21 and the flange plate two 41, after the outer threaded cylinder 23 and the inner threaded cylinder 43 are tightened, the positions of the side mounting holes 15, the countersunk holes one 22 and the countersunk holes two 42 are also aligned one by one, the countersunk nut 33 is inserted into the connecting sleeve 31 from the countersunk holes two 42, the countersunk screw 32 is inserted into the connecting sleeve 31 from the countersunk holes one 22, and after the countersunk screw 32 and the countersunk nut 33 are tightened, the outer periphery of the flange plate one 21 and the flange plate two 41 can be attached to the substrate 13, thereby further improving the stability of the cooperation between the substrate 13 and the transmission shaft of the cutting machine.
[0029] The use method and working principle of the device are as follows: firstly, the flange plate one 21 is placed on one side of the substrate 13, and after the axis is aligned, the flange plate two 41 is placed on the other side of the substrate 13, the inner threaded cylinder 43 is aligned with the outer threaded cylinder 23, and then the inner threaded cylinder 43 is tightened, so that the flange plate one 21 and the flange plate two 41 move towards each other and clamp the substrate 13;
[0030] Then, the countersunk nut 33 is inserted into the connecting sleeve 31 from the countersunk holes two 42, the countersunk screw 32 is inserted into the connecting sleeve 31 from the countersunk holes one 22, and the countersunk screw 32 and the countersunk nut 33 are tightened, so that the saw blade assembly 1 can be tightly installed on the cutting machine and used.
[0031] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made on the basis of the technical essence of the present application to the above embodiments shall fall within the protection scope of the technical scheme of the present application.
Claims
1. A multi-toothed diamond saw blade comprising a plurality of blade assemblies (1), characterized in that: The saw blade assembly (1) comprises a base plate (13), the inner core of the base plate (13) is provided with an axial mounting hole (14), the outer periphery of the base plate (13) is provided with diamond saw teeth (11) at equal intervals, the outer periphery of the base plate (13) is provided with a composite tooth groove (12) at equal intervals, one side of the saw blade assembly (1) is provided with a flange assembly one (2), the other side of the saw blade assembly (1) is provided with a flange assembly two (4), two adjacent saw blade assemblies (1) are fixedly connected through the flange assembly one (2) and the flange assembly two (4), the flange assembly one (2) comprises a flange plate one (21), the axial center of the flange plate one (21) is fixedly connected with an external thread cylinder (23), the flange assembly two (4) comprises a flange plate two (41), the axial center of the flange plate two (41) is fixedly connected with an internal thread cylinder (43), the outer side wall of the internal thread cylinder (43) is provided with a threaded outer wire, the inner side wall of the external thread cylinder (23) is provided with a threaded inner wire, the external thread cylinder (23) is threadedly connected with the internal thread cylinder (43), and the inner side wall of the internal thread cylinder (43) is provided with a flat key groove (44).
2. The multi-toothed diamond saw blade of claim 1, wherein: The surface of the base plate (13) is provided with a side mounting hole (15), and the side mounting holes (15) are distributed at equal intervals along the outer periphery of the axial mounting hole (14).
3. The multi-tined diamond saw blade of claim 1, wherein: The surface of the flange plate one (21) is provided with a countersunk hole one (22), and the countersunk holes one (22) are distributed at equal intervals along the outer periphery of the external thread cylinder (23).
4. The multi-tined diamond saw blade of claim 1, wherein: The surface of the flange plate two (41) is provided with a countersunk hole two (42), and the countersunk holes two (42) are distributed at equal intervals along the outer periphery of the internal thread cylinder (43).
5. The multi-tined diamond saw blade of claim 2, wherein: The inner side wall of the side mounting hole (15) is provided with a connecting assembly (3), and the connecting assembly (3) comprises a connecting sleeve (31), a countersunk screw (32) and a countersunk nut (33).
6. A multi-tined diamond saw blade according to claim 5, wherein: The connecting sleeve (31) is fixedly connected with the inner side wall of the side mounting hole (15), the countersunk screw (32) is installed at the position of the countersunk hole one (22), and the countersunk nut (33) is installed at the position of the countersunk hole two (42).
7. A multi-tined diamond saw blade according to claim 6, wherein: The countersunk screw (32) is threadedly connected with the countersunk nut (33), and the outer side wall of the countersunk nut (33) is fixedly connected with an outer hexagonal buckle (34).
Citation Information
Patent Citations
Multi-tooth-division diamond saw blade
CN219988073U