General welding rack for special container

Abstract

A general welding rack for a special container belongs to the technical field of container production. The welding platform comprises a main body frame, the middle of the main body frame is used for a container to be welded, a first platform body and a second platform body are arranged on the two transverse sides of the container on the main body frame respectively, and the first platform body and the second platform body can move transversely along the main body frame respectively to adapt to containers with different widths. Transverse welding rack guide rails are arranged on the main body frame in the longitudinal direction, transverse welding operation mechanisms are arranged on the transverse welding rack guide rails, the transverse welding operation mechanisms can transversely move to transversely weld containers, and longitudinal welding operation mechanisms are arranged on the inner side of the first platform body and the inner side of the second platform body at the same time. The longitudinal welding operation mechanism can move along with transverse displacement of the first platform body and the second platform body. The utility model discloses can adapt to standard container width, also can adapt to the welding of longitudinal weld seam and transverse weld seam of special container width, improve production efficiency, reduce production cost.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the container production technical field, and concretely relates to a special container total welding bench. BACKGROUND

[0002] With the continuous growth of global economic trade and the rapid development of modern logistics market, container transportation occupies a larger and larger proportion in logistics transportation, the demand of containers has been kept at a high level, the application occasions of special containers are more and more, the demand of special containers also increases significantly, and the technical improvement and upgrading of container production lines are paid more and more attention.

[0003] In the longitudinal welding and transverse welding production process of various containers, it is necessary to adapt to various container lengths, and the common container length size span is from 6058mm of 20 feet to 16154mm of 53 feet, in the special container production process, various box width sizes are often encountered, the width of the standard container needs to be met, and the box width size of the special container also needs to be met, and at present, the welding bench for the width of the standard container and the width of the special container is a fixed-width independent bench for longitudinal welding and transverse welding, the production line utilization efficiency is low, and the production cost is high. UTILITARIAN CONTENT

[0004] The utility model is just for the above problem, makes up for the deficiency of prior art, provides a kind of special container total welding bench;The utility model can realize the welding of longitudinal weld and transverse weld suitable for the width of standard container and the width of special container, improve production efficiency, reduce production cost.

[0005] To achieve the above object, the utility model adopts the following technical scheme.

[0006] The utility model provides a kind of special container total welding bench, including main body frame, its characterized in that, the main body frame middle part is used for the container to be welded, first platform body and second platform body are respectively set up in the main body frame on the lateral sides of container, the first platform body and the second platform body can be displaced along the main body frame transversely to adapt to the container of different width, the main body frame is provided with transverse welding frame guide rail in longitudinal direction, transverse welding operating mechanism is set on the transverse welding frame guide rail, the transverse welding operating mechanism straddles above the container and can be moved along the transverse welding frame guide rail longitudinally, the transverse welding operating mechanism itself can be transversely moved to the container and is welded, the inner side of the first platform body and the inner side of the second platform body are simultaneously provided with longitudinal welding operating mechanism, the longitudinal welding operating mechanism can be moved along with the transverse displacement of the first platform body and the second platform body, and the longitudinal welding operating mechanism can be moved longitudinally above the container and is welded longitudinally to the container.

[0007] Further, the main frame comprises a plurality of I-beam columns, transverse I-beam connecting beams and longitudinal I-beam connecting beams, the transverse I-beam connecting beams are connected to upper ends of the I-beam columns, the longitudinal I-beam connecting beams are located between two adjacent I-beam columns and below the transverse I-beam connecting beams, the longitudinal I-beam connecting beams are connected to the I-beam columns and the transverse I-beam connecting beams and support the first platform body and the second platform body, grooves on sides of the transverse I-beam connecting beams serve as guide rails for transverse displacement of the first platform body and the second platform body, and the first platform body and the second platform body are located in the grooves on the sides of the transverse I-beam connecting beams and transversely displace along the grooves.

[0008] Further, the I-beam columns are arranged in nine groups in the longitudinal direction, the interval between two adjacent groups of the I-beam columns is 2050mm, each group of the I-beam columns comprises four I-beam columns, two I-beam columns are arranged on each of the two sides of the container in the transverse direction, the interval between the two I-beam columns on each side is 980mm, the interval between the two inner I-beam columns in each group is 4200mm, and the longitudinal I-beam connecting beams have a total length of 16494mm.

[0009] Further, the transverse welding operation mechanism comprises a transverse welding rack, casters and transverse welding automatic welders, the casters are arranged at lower ends of the transverse welding rack and located in guide rails of the transverse welding rack, the transverse welding rack is located outside the container and crosses the top of the container from above, and the transverse welding automatic welders are two and connected to top portions of the transverse welding rack and capable of moving transversely along the transverse welding rack.

[0010] Further, the transverse welding operation mechanism comprises a transverse welding rack, casters and transverse welding automatic welders, the casters are arranged at lower ends of the transverse welding rack and located in guide rails of the transverse welding rack, the transverse welding rack is located outside the container and crosses the top of the container from above, and the transverse welding automatic welders are two and connected to top portions of the transverse welding rack and capable of moving transversely along the transverse welding rack.

[0011] Further, the longitudinal welding operation mechanism comprises longitudinal welding racks and longitudinal welding automatic welders, the longitudinal welding racks are two and fixed to the first platform body and the second platform body and higher than the container, and the longitudinal welding automatic welders are connected to top portions of the longitudinal welding racks and capable of moving longitudinally along the longitudinal welding racks.

[0012] Further, the longitudinal welding operation mechanism comprises longitudinal welding racks and longitudinal welding automatic welders, the longitudinal welding racks are two and fixed to the first platform body and the second platform body and higher than the container, and the longitudinal welding automatic welders are connected to top portions of the longitudinal welding racks and capable of moving longitudinally along the longitudinal welding racks.

[0013] Further, the first platform body and the second platform body are provided with guardrails around the outer sides.

[0014] The utility model discloses the beneficial effect.

[0015] The utility model discloses can adjust the operation space of welding through the platform body along the main body frame extension and retract, and can satisfy the longitudinal welding, horizontal welding operation of different width numerical special container, improved container production efficiency, ensured longitudinal welding, horizontal welding quality, for high efficiency, a kind of solution for the multiple adaptability longitudinal welding, horizontal welding operation. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clearly, the utility model is further described in detail in the following with the drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.

[0017] Figure 1 It is the overall structure schematic diagram of the utility model.

[0018] Figure 2 It is the schematic diagram when the utility model is in horizontal welding standard size container.

[0019] Figure 3 It is the schematic diagram when the utility model is in horizontal welding special size container.

[0020] Figure 4 It is the schematic diagram when the utility model is in longitudinal welding standard size container.

[0021] Figure 5 It is the schematic diagram when the utility model is in longitudinal welding special size container.

[0022] Figure 6 It is the structure relationship longitudinal schematic diagram between the local main body frame and platform body of the utility model.

[0023] Figure 7 It is the structure relationship transverse schematic diagram between the local main body frame and platform body of the utility model.

[0024] Marked in the drawing: 1 is container, 2 is first platform body, 3 is second platform body, 4 is horizontal welding frame guide rail, 5 is I-shaped steel stand, 6 is transverse I-shaped steel connecting beam, 7 is longitudinal I-shaped steel connecting beam, 8 is horizontal welding frame, 9 is trundle, 10 is horizontal welding automatic welder, 11 is longitudinal welding frame, 12 is longitudinal welding automatic welder, 13 is guardrail. DETAILED DESCRIPTION

[0025] Combining with the drawings shown, the embodiment provides a kind of special container total welding rack, wherein the direction parallel to drawing plane is longitudinal, the direction perpendicular to drawing plane is transverse, including main body frame, the container 1 for being welded in main body frame middle part.

[0026] The main frame comprises a plurality of I-beam uprights 5, transverse I-beam connecting beams 6 and longitudinal I-beam connecting beams 7. The I-beam has good strength, rigidity and deformation resistance.

[0027] The transverse I-beam connecting beams 6 are connected to the upper ends of the I-beam uprights 5, and the longitudinal I-beam connecting beams 7 are located between two adjacent I-beam uprights 5 and below the transverse I-beam connecting beams 6. The longitudinal I-beam connecting beams 7 are connected to the I-beam uprights 5 and the transverse I-beam connecting beams 6. The total length can meet the longitudinal welding requirements of the maximum 53-foot container 1.

[0028] The I-beam uprights 5 are arranged in nine groups in the longitudinal direction. The spacing between two adjacent groups of I-beam uprights 5 is 2050mm. Each group of I-beam uprights 5 comprises four I-beam uprights 5, two of which are arranged on each side of the container 1, with a spacing of 980mm between the two I-beam uprights 5 on each side.

[0029] The longitudinal I-beam connecting beams 7 have a total length of 16494mm. The spacing between the two inner I-beam uprights 5 in each group is 4200mm, forming a channel with a total length of 16494mm and a width of 4200mm. The channel is paved with a track for pushing the wheeled container 1 to be welded into the channel from the track.

[0030] The main frame is provided with a first platform body 2 and a second platform body 3 on each side of the container 1 in the transverse direction. The first platform body 2 and the second platform body 3 can be displaced in the transverse direction of the main frame to adapt to containers 1 of different widths. The first platform body 2 and the second platform body 3 are supported by the longitudinal I-beam connecting beams 7. The grooves on the sides of the transverse I-beam connecting beams 6 serve as guide rails for the transverse displacement of the first platform body 2 and the second platform body 3. The two ends of the first platform body 2 and the second platform body 3 are located in the grooves on the sides of the transverse I-beam connecting beams 6 and are displaced in the transverse direction along the grooves. The maximum operable width can reach 4000mm to meet the longitudinal welding and transverse welding requirements of special containers 1 of different widths.

[0031] The main frame is provided with a transverse welding rack guide rail 4 in the longitudinal direction. The transverse welding rack guide rail 4 is provided with a transverse welding operation mechanism. The transverse welding operation mechanism comprises a transverse welding rack 8, casters 9 and transverse welding automatic welding machines 10. The casters 9 are arranged at the lower end of the transverse welding rack 8 and located in the transverse welding rack guide rail 4. The transverse welding rack 8 is located outside the container 1 and spans over the top of the container 1 from above. The transverse span of the transverse welding rack 8 is 4320mm. The transverse welding automatic welding machines 10 are two and are connected to the top of the transverse welding rack 8 and can move in the transverse direction of the transverse welding rack 8. They are used to adjust the starting and ending positions of transverse welding to adapt to different container 1 width sizes and perform transverse welding on the container 1.

[0032] The inner side of the first platform body 2 and the inner side of the second platform body 3 are simultaneously provided with longitudinal welding operation mechanisms, which can move to adapt to containers 1 of different widths along with the transverse displacement of the first platform body 2 and the second platform body 3, and the longitudinal welding operation mechanisms comprise longitudinal welding racks 11 and longitudinal welding automatic welders 12, the longitudinal welding racks 11 are two, are fixed on the first platform body 2 and the second platform body 3 respectively and are higher than the height of the container 1, since the container 1 is longitudinally long, at least two longitudinal welding automatic welders 12 are connected to each longitudinal welding rack 11 to improve the longitudinal welding efficiency, and the longitudinal welding automatic welders 12 are connected to the top of the longitudinal welding rack 11 and can move longitudinally along the longitudinal welding rack 11 to longitudinally weld the container 1.

[0033] In order to improve safety, guardrails 13 are arranged on the outer sides of the first platform body 2 and the second platform body 3, the guardrails 13 can be extended and retracted along with the first platform body 2 and the second platform body 3, which not only ensures the reasonable layout of the operation space but also simplifies the overall structure of the platform.

[0034] The special container 1 total welding gantry integrates longitudinal seam welding and transverse seam welding in one platform, and by adjusting the position and moving range of the container 1 in the platform, the longitudinal seam welding and the transverse seam welding process can be efficiently completed. The container 1 enters the gantry and stops at the longitudinal welding position as required, and multiple automatic welders on the longitudinal welding operation mechanism start to weld the longitudinal seam at a given feeding moving speed, after the longitudinal seam welding process is completed, the container 1 moves to the transverse welding operation position area, and multiple automatic welders on the transverse welding operation mechanism start to weld the transverse seam at a given feeding moving speed, and the transverse seam welding process is completed, by adjusting the welding positions of the longitudinal welding and the transverse welding, the longitudinal welding and the transverse welding stations can be more perfectly matched, and the welding efficiency is greatly improved.

[0035] It can be understood that the above specific description of the present application is only used to illustrate the present application and is not limited to the technical solutions described in the embodiments of the present application, and those skilled in the art should understand that the present application can still be modified or replaced equivalently to achieve the same technical effect, as long as the use needs are met, it is within the protection scope of the present application.

Claims

1. A special container total welding bench, comprising a main frame, characterized in that, The main frame middle part is used for the container (1) to be welded, first platform body (2) and second platform body (3) are arranged on the main frame on both sides of the container (1) transversely, the first platform body (2) and the second platform body (3) can be displaced along the main frame transversely to adapt to the container (1) of different widths, the main frame is provided with transverse welding rack guide rail (4) in the longitudinal direction, transverse welding operation mechanism is arranged on the transverse welding rack guide rail (4), the transverse welding operation mechanism is straddled above the container (1) and can be moved longitudinally along the transverse welding rack guide rail (4), the transverse welding operation mechanism itself can be moved transversely to the container (1) for transverse welding, the inside of the first platform body (2) and the inside of the second platform body (3) are simultaneously provided with longitudinal welding operation mechanism, the longitudinal welding operation mechanism can be moved along with the transverse displacement of the first platform body (2) and the second platform body (3), and the longitudinal welding operation mechanism can be moved longitudinally above the container (1) to longitudinally weld the container (1).

2. A special container total welding bench according to claim 1, characterized in that, The main frame includes a plurality of I-beam columns (5), transverse I-beam connecting beams (6) and longitudinal I-beam connecting beams (7), the transverse I-beam connecting beams (6) are connected to the upper ends of the I-beam columns (5), the longitudinal I-beam connecting beams (7) are located between adjacent two I-beam columns (5) and below the transverse I-beam connecting beams (6), the longitudinal I-beam connecting beams (7) are connected with the I-beam columns (5) and the transverse I-beam connecting beams (6) and support the first platform body (2) and the second platform body (3), the grooves on the sides of the transverse I-beam connecting beams (6) serve as guide rails for the transverse displacement of the first platform body (2) and the second platform body (3), and the two ends of the first platform body (2) and the second platform body (3) are located in the grooves on the sides of the transverse I-beam connecting beams (6) and are displaced transversely along the grooves.

3. A special container total welding bench according to claim 2, characterized in that, The I-beam columns (5) are arranged in nine groups in the longitudinal direction, the interval between adjacent two groups of I-beam columns (5) is 2050mm, each group of I-beam columns (5) includes four I-beam columns (5), two are arranged on each side of the container (1) transversely, the two I-beam columns (5) on each side are spaced apart by 980mm, the two inner I-beam columns (5) in each group are spaced apart by 4200mm, and the overall length of the longitudinal I-beam connecting beams (7) is 16494mm.

4. The special container total welding bench according to claim 1, characterized in that, The transverse welding operation mechanism includes a transverse welding rack (8), casters (9) and transverse welding automatic welding machines (10), the casters (9) are arranged at the lower end of the transverse welding rack (8) and located in the transverse welding rack guide rail (4), the transverse welding rack (8) is located outside the container (1) and straddles the top of the container (1) from above, and the transverse welding automatic welding machines (10) are two, which are connected to the top of the transverse welding rack (8) and can be moved transversely along the transverse welding rack (8).

5. A special container total welding bench according to claim 4, characterized in that, The transverse span of the transverse welding rack (8) is 4320mm.

6. The special container total welding bench as claimed in claim 1, characterized in that, The longitudinal welding operation mechanism comprises longitudinal welding racks (11) and longitudinal welding automatic welders (12), the longitudinal welding racks (11) are two, are fixed on the first platform body (2) and the second platform body (3) respectively and are higher than the height of the container (1), and the longitudinal welding automatic welders (12) are connected on the top of the longitudinal welding racks (11) and can move longitudinally along the longitudinal welding racks (11).

7. A special container total welding bench according to claim 6, characterized in that, At least two longitudinal welding automatic welders (12) are connected on each longitudinal welding rack (11).

8. The special container total welding bench according to claim 1, characterized in that, Guardrails (13) are arranged around the outer sides of the first platform body (2) and the second platform body (3).

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