Novel welding fixture
By using a core-pulling structure with floating ball joints in the welding fixture, the problem of locating pin wear was solved, resulting in a more efficient welding process and improved product quality.
Patent Information
- Application Number
- CN202423284011.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-30
AI Technical Summary
When welding steel three-channel support components, friction between the locating pins and the product causes wear, affecting product quality and production efficiency.
The core-pulling structure, which uses a floating ball joint connection, allows the core to move freely after welding, avoiding the effects of thermal expansion and contraction. Combined with a cylinder-driven core-pulling mechanism, it facilitates removal.
This reduces wear and tear on the core and the product, improves product quality and production efficiency, and lowers the defect rate.
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Figure CN223684726U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to clamp technical field, concretely relates to novel welding fixture. BACKGROUND
[0002] Steel three passageway support piece needs to weld upper and lower supports together in production, and the following problems exist in the welding process at present:
[0003] 1, before welding, the upper and lower supports need to be placed on three positioning pins to stabilize, when the upper and lower supports are welded, three positioning pins need to be extracted to facilitate the taking of the product, since the three positioning pins are positioned with the upper and lower support holes, the product is affected by thermal expansion and cold shrinkage after welding, the product is deformed, the three positioning pins are rubbed with the product when being extracted, the three positioning pins and the product are abraded, and the quality of the product is affected;
[0004] 2, the abrasion of the three positioning pins can easily lead to the fact that the subsequent upper and lower supports cannot be completely matched when being placed, a high number of defective products are generated, and the production efficiency is affected. UTILITY MODEL CONTENTS
[0005] The utility model discloses a novel welding fixture to solve the problems in the prior art.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] The novel welding fixture comprises:
[0008] A first plate and a second plate are fixedly connected by a plurality of support columns at the upper end of the first plate and the lower end of the second plate.
[0009] An extraction mechanism comprises three core extractors slidingly connected to the upper end of the second plate, an insulating plate is fixedly connected to the upper end of the first plate, a bottom plate is fixedly connected to the upper end of the insulating plate, three gas cylinders corresponding to the three core extractors are fixedly connected to the upper end of the bottom plate, and a floating ball head is rotatably connected to the lower end of the core extractor corresponding to the gas cylinder output end.
[0010] Preferably, the welding mechanism comprises a circular hole formed in the upper end of the second plate, a welding base is fixedly connected to the upper end of the bottom plate, a welding head is fixedly connected to the upper end of the welding base, and the welding head penetrates the circular hole.
[0011] Preferably, the circular hole is located between the three core extractors.
[0012] The utility model has the following beneficial effects:
[0013] The floating ball head is arranged, so that the movement of the cores has free space, the product is prevented from being deformed due to thermal expansion and cold shrinkage after welding, the three cores are prevented from being rubbed with the product when the three cores are pulled out, the three cores and the product are prevented from being abraded, the quality of the product is prevented from being affected, and the subsequent upper support and lower support are prevented from being unable to be completely matched, higher defective products are prevented from being generated, and the production efficiency is prevented from being affected. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 A structure diagram of the novel welding fixture is provided in the utility model.
[0015] Figure 2 A structure diagram of the novel welding fixture is provided in the utility model. Figure 1 A structure diagram of the novel welding fixture is provided in the utility model.
[0016] Figure 3 A structure diagram of the novel welding fixture is provided in the utility model. Figure 1 A structure diagram of the novel welding fixture is provided in the utility model.
[0017] In the drawing: 1, first plate; 2, second plate; 3, round hole; 4, core; 5, insulating plate; 6, bottom plate; 7, air cylinder; 8, floating ball head; 9, welding base; 10, welding head. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0019] With reference to Figures 1-3 The novel welding fixture comprises a first plate 1 and a second plate 2, and the upper end of the first plate 1 and the lower end of the second plate 2 are fixedly connected through a plurality of support columns.
[0020] The pulling-out mechanism comprises three cores 4 slidably connected to the upper end of the second plate 2, the upper end of the first plate 1 is fixedly connected with an insulating plate 5, the upper end of the insulating plate 5 is fixedly connected with a bottom plate 6, the upper end of the bottom plate 6 is fixedly connected with three air cylinders 7 corresponding to the three cores 4, and the output end of the air cylinder 7 is rotatably connected with the lower end of the corresponding core 4 through a floating ball head 8.
[0021] The upper support and the lower support of the steel three-channel support are placed on the three cores 4 before welding, the three cores 4 stably match the positions of the upper support and the lower support at this time, and after welding, the three air cylinders 7 are adjusted to shrink, the three cores 4 are driven to descend and are pulled out from the upper support and the lower support, and the upper support and the lower support after welding are conveniently taken out.
[0022] And the floating ball head 8 is arranged, so that the movement of the core-pulling 4 has free space, avoiding the product from being deformed after welding due to thermal expansion and cold shrinkage, causing the three core-pulling 4 to rub with the product when being pulled out, causing the wear of the three core-pulling 4 and the product, affecting the quality of the product, and avoiding the subsequent upper and lower supports from not being completely matched, generating a high number of defective products, affecting the production efficiency.
[0023] The welding mechanism comprises a circular hole 3 opened at the upper end of the second plate 2, the circular hole 3 being located between the three core-pulling 4, the bottom plate 6 being fixedly connected with a welding base 9 at the upper end, the welding base 9 being fixedly connected with a welding head 10 at the upper end, and the welding head 10 penetrating into the circular hole 3.
[0024] It should be noted that the welding head 10 is powered by an external welding device, and in the subsequent process, the worker only needs to hold the welding gun to weld the upper and lower supports together, which is the prior art.
[0025] In the production of the steel three-channel support, first, the upper and lower supports of the steel three-channel support are placed on the three core-pulling 4, at this time, the three core-pulling 4 stably cooperate with the position of the upper and lower supports;
[0026] Then, the welding head 10 is powered by an external welding device, and then the worker can hold the welding gun to weld the upper and lower supports together;
[0027] And after welding, the three cylinders 7 are adjusted to shrink, driving the three core-pulling 4 to descend and pull out from the upper and lower supports, facilitating the taking out of the welded upper and lower supports;
[0028] And the floating ball head 8 is arranged, so that the movement of the core-pulling 4 has free space, avoiding the product from being deformed after welding due to thermal expansion and cold shrinkage, causing the three core-pulling 4 to rub with the product when being pulled out, causing the wear of the three core-pulling 4 and the product, affecting the quality of the product, and avoiding the subsequent upper and lower supports from not being completely matched, generating a high number of defective products, affecting the production efficiency.
[0029] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A new type of welding fixture, characterized by, The utility model relates to a kind of welding mechanism for the first plate (1) and the second plate (2) of the fixed connection of the upper end of the first plate (1) and the lower end of the second plate (2) by multiple support columns. It further includes a drawing mechanism, the drawing mechanism includes three cores (4) that are slidably connected to the upper end of the second plate (2), the upper end of the first plate (1) is fixedly connected with an insulating plate (5), the upper end of the insulating plate (5) is fixedly connected with a bottom plate (6), the upper end of the bottom plate (6) is fixedly connected with three air cylinders (7) corresponding to the three cores (4), and the output end of the air cylinder (7) is rotatably connected with the lower end of the corresponding core (4) through a floating ball head (8). It further includes a welding mechanism, the welding mechanism includes a circular hole (3) opened in the upper end of the second plate (2), the upper end of the bottom plate (6) is fixedly connected with a welding base (9), the upper end of the welding base (9) is fixedly connected with a welding head (10), and the welding head (10) penetrates into the circular hole (3).
2. The novel welding fixture according to claim 1, characterized in that, The circular hole (3) is located between the three cores (4).
3. The novel welding fixture according to claim 2, characterized in that,