Pipe polishing and cleaning all-in-one machine

By introducing a combination structure of spark baffle, dust cover and dust extraction fan into the integrated pipe polishing and cleaning machine, the health hazards of sparks and fumes during polishing are solved, achieving a safe polishing environment and rapid drying effect.

CN223685111UActive Publication Date: 2025-12-19QINGDAO FUHONGXIN REFRIGERATION ACCESSORIES CO LTD
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Patent Information

Application Number
CN202423238433.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-19
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing pipe polishing equipment generates sparks and metallic fumes during polishing, which can harm the health of workers after prolonged use.

Method used

A pipe polishing and cleaning integrated machine was designed, which adopts a combination structure of spark baffle, dust cover and dust suction fan to block polishing sparks and collect metal chips, prevent the spread of smoke and dust, and remove smoke and dust in time by dust suction fan, while using hot air fan for drying.

Benefits of technology

It effectively prevents the health hazards of polishing sparks and fumes to workers, ensures a safe working environment, and solves the problem of rapid drying of pipe fittings after cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe fitting polishing and cleaning all-in-one machine which comprises an operation table, three sets of transmission structures are arranged on the top of the operation table from front to back, a polishing structure is arranged above the set of transmission structures located on the front face, and a dust collecting device is arranged above the transmission structures located on the front face. The utility model relates to the technical field of pipe fitting polishing, through the cooperation of the spark baffle, the dust cover and the dust removal fan, the spark baffle is installed on the side face of the polishing position of a pipe fitting, the spark baffle is used for blocking polishing sparks, and the collecting groove of the spark baffle is used for collecting metal filings. And a dust cover is arranged outside the polishing structure to prevent polishing smoke dust from scattering, a dust collection fan is used for collecting the polishing smoke dust in time, and the problem that when an existing pipe fitting polishing device conducts polishing work, sparks and metal smoke dust can be generated during polishing work, and the polishing efficiency is improved is solved. And metal dust in the air can cause certain harm to the body health of workers after long-time work.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipe polishing technical field, concretely is a pipe polishing cleaning all -in -one. BACKGROUND

[0002] Pipe polishing utilizes polishing tool to process pipe, makes pipe surface become even and bright, removes pipe surface burr rust etc.

[0003] The existing pipe polishing device utilizes abrasive wheel abrasive tape etc. to polish pipe surface, and is processed by operating personnel control console.

[0004] The existing pipe polishing device produces spark and metal dust when polishing, and the metal dust in the air can cause certain harm to the health of the workers after long time work, and the way of wearing a mask cannot effectively reduce the harm. UTILITY MODEL CONTENT

[0005] In view of the deficiency of prior art, the utility model provides a pipe polishing cleaning all -in -one, solves the problem that the existing pipe polishing device produces spark and metal dust when polishing, and the metal dust in the air can cause certain harm to the health of the workers after long time work.

[0006] To realize the above -mentioned purpose, the utility model is realized through the following technical schemes: a pipe polishing cleaning all -in -one, including operation platform, the top of operation platform is provided with three groups of transmission structure from front to back, every group transmission structure includes two transmission rollers, two transmission rollers are arranged in parallel and are rotationally connected to the top of operation platform through support block, the top of the transmission structure located in the front is provided with polishing structure, the top of the transmission structure located in the middle is provided with cleaning mechanism, the top of the transmission structure located in the back is provided with drying structure, the top of the transmission structure located in the front is provided with dust collection device, dust collection device includes dust cover, spark baffle, operating door, dust suction fan and pipeline, the spark baffle is arranged on one side of the transmission structure located in the front of operation platform, the spark baffle is fixedly connected to the top of operation platform, the top of transmission structure is provided with dust cover, dust cover is fixedly connected to the top of operation platform, dust cover's top is installed dust suction fan, dust suction fan's top is connected with pipeline, the front of dust cover is provided with operating door.

[0007] Preferably, one end of two transmission rollers located in the front is fixedly connected with first pulley, and the first transmission belt is rotationally connected between two first pulleys, and the first servo motor is fixedly connected to the top of the operation platform.

[0008] Preferably, the polishing structure comprises a transmission box, a rack, a limiting rod, a gear, a mounting frame, a polishing wheel, a second servo motor, a second pulley and a second transmission belt, the transmission box is fixedly connected to the top of the operation table, a rack is inserted into the transmission box, the outer wall of the rack is clamped with a limiting rod, the limiting rod is rotatably connected to the inner wall of the transmission box through a pin shaft, a spring is installed at the end of the limiting rod away from the rack, the outer wall of the rack is meshed with a gear, the gear is rotatably connected to the inner wall of the transmission box through a pin shaft, the top of the rack extends to the outside of the transmission box, and a first mounting frame is fixedly connected, a polishing wheel is rotatably connected to the side of the first mounting frame close to the transmission roller, a second servo motor is fixedly connected to the top of the first mounting frame, a second pulley is fixedly connected to the output end of the second servo motor and the outer wall of one side of the polishing wheel, and the two second pulleys are rotatably connected through a second transmission belt.

[0009] Preferably, the cleaning mechanism comprises a second mounting frame, a spray head, a water pipe and a water seepage hole, the second mounting frame is fixedly connected to the top of the operation table, a spray head is fixedly connected to the side of the top of the second mounting frame above the transmission roller, a water pipe is communicated with the tail end of the spray head, and a water seepage hole is arranged below the transmission roller and located on the top of the operation table.

[0010] Preferably, the drying structure comprises a heat preservation cover and a hot air blower, the heat preservation cover is fixedly connected to the top of the operation table, and the hot air blower is installed at the top of the heat preservation cover.

[0011] Beneficial effects

[0012] The pipe polishing and cleaning all-in-one machine has the following beneficial effects: the pipe polishing and cleaning all-in-one machine is provided with a spark baffle, a dust cover and a dust removal fan, the spark baffle is installed on the side of the polishing position of the pipe, the polishing sparks are blocked by the spark baffle, and the metal chips are collected by the collecting groove of the spark baffle; the dust cover is arranged outside the polishing structure to prevent the polishing smoke dust from spreading outside; and the dust removal fan is used to timely perform the dust collection work on the polishing smoke dust, thereby solving the problem that the existing pipe polishing device may cause harm to the health of the workers due to the sparks and metal smoke dust generated during the polishing work and the metal dust in the air after long-time work.

[0013] The hot air blower, the heat preservation cover and the transmission roller are cooperated, the hot air blower is used to blow and dry the cleaned pipe, and the problem that the key surface of the pipe is rusted due to the failure in timely drying after cleaning is solved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structural schematic view of the utility model;

[0015] Figure 2 It is a structural schematic view of the utility model;

[0016] Figure 3 It is Figure 1 It is a structural schematic view of the middle gear, the rack and the first mounting frame;

[0017] Figure 4 It is Figure 1 It is a structural schematic view of the second servo motor, the second transmission belt and the second pulley.

[0018] In the drawing: 1, operation table; 2, supporting block; 3, transmission roller; 4, first pulley; 5, first transmission belt; 6, first servo motor; 7, transmission box; 8, first mounting frame; 9, second servo motor; 10, second pulley; 11, second transmission belt; 12, polishing wheel; 13, rack; 14, gear; 15, limiting rod; 16, dust cover; 17, spark baffle; 18, operation door; 19, dust suction fan; 20, pipeline; 21, second mounting frame; 22, spray head; 23, water pipe; 24, water seepage; 25, heat preservation cover; 26, hot air blower; 27, spring. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0020] The existing pipe polishing and cleaning all-in-one machine generates sparks and metal dust during polishing work, and the metal dust in the air after long-time work can cause certain harm to the health of workers.

[0021] Therefore, the embodiment provides a novel pipe polishing and cleaning all-in-one machine, which is characterized in that the spark baffle, the dust cover and the dust suction fan are matched, the spark baffle is installed on the side of the polishing position of the pipe, the polishing sparks are blocked by the spark baffle, the metal scraps are collected by the collecting groove of the spark baffle, the dust cover is arranged outside the polishing structure to prevent the polishing dust from being scattered, and the dust suction fan is used to timely perform dust suction work on the polishing dust, so that the problem that the existing pipe polishing device generates sparks and metal dust during polishing work, and the metal dust in the air after long-time work can cause certain harm to the health of workers is solved.

[0022] Through the personnel in the art, the parts in the case are sequentially connected, and the specific connection and operation sequence should be referred to the working principle, and the detailed connection means is the public technical knowledge in the art. The working principle and process are mainly introduced below.

[0023] Embodiment one: by Figures 1-4 It can be known that a pipe polishing and cleaning all-in-one machine comprises an operation table 1, three groups of transmission structures are arranged on the top of the operation table 1 from front to back, each group of transmission structures comprises two transmission rollers 3, the two transmission rollers 3 are arranged side by side and are rotationally connected to the top of the operation table 1 through a support block 2, a polishing structure is arranged above the transmission structure located at the front, a cleaning mechanism is arranged above the transmission structure located at the middle, a drying structure is arranged above the transmission structure located at the back, and a dust collecting device is arranged above the transmission structure located at the front. The dust collecting device comprises a dust cover 16, a spark baffle 17, an operation door 18, a dust suction fan 19 and a pipeline 20. The spark baffle 17 is arranged on one side of the transmission structure located at the front of the operation table 1 and is fixedly connected to the top of the operation table 1. The dust cover 16 is arranged above the spark baffle 17 and is fixedly connected to the top of the operation table 1. The dust suction fan 19 is installed on the top of the dust cover 16. The pipeline 20 is communicated with the top of the dust suction fan 19. The operation door 18 is arranged on the front of the dust cover 16.

[0024] In the specific implementation process, it is particularly worth pointing out that the spark baffle 17 plays a blocking role on polishing sparks. The inside of the spark baffle 17 is provided with a groove. While blocking the sparks, the metal dust spattered can fall into the groove. When the polishing work is carried out, the polishing dust is diffused in the dust cover 16 and is blocked by the dust cover 16 to prevent diffusion to the outside. The metal dust is sucked into the pipeline 20 by the dust suction fan 19. The end of the pipeline 20 can be provided with a simple dust collecting box for collecting dust during use of the device. The dust cover 16 used by the device should be made of glass material to facilitate observation of the internal polishing work during the work process and timely adjustment of the device. The operation door 18 is arranged to facilitate the operator to operate the lifting of the polishing wheel 12.

[0025] Further, one end of each of the two transmission rollers 3 located at the front is fixedly connected with a first pulley 4. The two first pulleys 4 are rotationally connected through a first transmission belt 5. One end of the outer wall of one first pulley 4 is fixedly connected with a first servo motor 6. The first servo motor 6 is fixedly connected to the top of the operation table 1.

[0026] In the implementation process, it is worth pointing out that the first servo motor 6 is the power source of the transmission device of the equipment, and the transmission roller 3 is driven to rotate by the first servo motor 6. It is worth pointing out that the transmission roller 3 is arranged with different heights before and after, and the height of the front transmission roller 3 is slightly higher than that of the back transmission roller 3, and the whole is arranged in an inclined manner. Due to the inclined arrangement of the transmission roller 3, when the pipe is rotated between the two rows of transmission rollers 3, due to the rotation and gravity, and the extrusion action of the polishing wheel 12, the pipe can slowly move forward and rotate;

[0027] Further, the polishing structure includes a transmission box 7, a rack 13, a limiting rod 15, a gear 14, a first mounting frame 8, a polishing wheel 12, a second servo motor 9, a second pulley 10 and a second transmission belt 11. The transmission box 7 is fixedly connected to the top of the operation table 1, the rack 13 is inserted into the transmission box 7, the limiting rod 15 is clamped to the outer wall of the rack 13, the limiting rod 15 is rotatably connected to the inner wall of the transmission box 7 through a pin shaft, the end of the limiting rod 15 away from the rack 13 is provided with a spring 27, the outer wall of the rack 13 is rotatably connected with the gear 14, the gear 14 is rotatably connected to the inner wall of the transmission box 7 through a pin shaft, the top of the rack 13 extends to the outside of the transmission box 7, and the first mounting frame 8 is fixedly connected to the top of the rack 13. The polishing wheel 12 is rotatably connected to the side of the first mounting frame 8 close to the transmission roller 3, the second servo motor 9 is fixedly connected to the top of the first mounting frame 8, the second servo motor 9 is fixedly connected to the outer wall of the polishing wheel 12, and the second transmission belt 11 is rotatably connected between the two second pulleys 10.

[0028] In the implementation process, it is worth pointing out that the second servo motor 9 is the power source of the polishing wheel 12, which is rotatable through the cooperation of the second transmission belt 11 and the second pulley 10. The polishing wheel 12 is installed on the top of the first mounting frame 8, and the lifting of the first mounting frame 8 is completed by the internal structure of the transmission box 7. Specifically, the staff manually rotates the handle connected to the outer wall of the gear 14, the gear 14 drives the rack 13 to lift or lower the first mounting frame 8, and the limiting rod 15 limits the position to prevent the staff from leaving the handle and causing the first mounting frame 8 to drop. The spring 27 is installed between the end of the limiting rod 15 and the transmission box 7, which provides the spring force for the end of the limiting rod 15 close to the rack 13, so as to ensure the stability of the position of the rack 13.

[0029] Specifically, in use of the pipe polishing and cleaning all-in-one machine, after the staff adjusts the equipment, the pipe is placed between the transmission rollers 3 in the front, the first servo motor 6 drives the transmission rollers 3 to rotate, and then the transmission rollers 3 drive the pipe to move forward, when moving to the surface of the polishing wheel 12, the polishing wheel 12 polishes the surface of the pipe, the sparks generated are blocked by the spark baffle 17, the metal dust is sucked into and discharged by the dust suction fan 19, and all the parts installed on the top of the operation table 1 can be detached for maintenance, replacement, cleaning and the like.

[0030] Embodiment two: by Figures 1-4 It can be known that the cleaning mechanism is arranged above the middle group of transmission structures, the cleaning mechanism comprises a second mounting frame 21, a spray head 22, a water pipe 23 and a water seepage opening 24, the second mounting frame 21 is fixedly connected to the top of the operation table 1, the top of the second mounting frame 21 is fixedly connected with the spray head 22 on one side above the transmission roller 3, the spray head 22 is communicated with the water pipe 23 at the tail end, and the water seepage opening 24 is arranged on the top of the operation table 1 below the transmission roller 3;

[0031] In the specific implementation process, it is particularly worth pointing out that the tail end of the water pipe 23 should be equipped with a water tank, a water pump and the like structure which can supply water to the tail end of the water pipe 23, when the pipe finishes the polishing work, it is rotated to move below the spray head 22, the pipe is sprayed and cleaned by the spray head 22, and the pipe is drained by the water seepage opening 24, and the pipe cleaning liquid does not necessarily use water, and the staff can replace it according to actual needs;

[0032] Further, the drying structure is arranged above the group of transmission rollers 3 in the back, the drying structure comprises a heat preservation cover 25 and a hot air fan 26, the heat preservation cover 25 is fixedly connected to the top of the operation table 1, and the hot air fan 26 is installed on the top of the heat preservation cover 25;

[0033] In the specific implementation process, it is particularly worth pointing out that when the pipe finishes the cleaning link and moves to the inside of the drying mechanism, the pipe is dried by the hot air fan 26, and the heat preservation cover 25 can improve the drying efficiency;

[0034] Specifically, on the basis of the above embodiment one, when the equipment is used, the staff should adjust the height of the polishing wheel 12 according to the size of the pipe in advance, then the pipe is placed between the transmission rollers 3 in the front, the first servo motor 6 drives the transmission rollers 3 to rotate, and then the transmission rollers 3 drive the pipe to move forward, when moving to the surface of the polishing wheel 12, the polishing wheel 12 polishes the surface of the pipe, when the pipe finishes the polishing work, it is rotated to move below the spray head 22, the pipe is sprayed and cleaned by the spray head 22, and when the pipe finishes the cleaning link, it moves to the inside of the drying mechanism, and the pipe is dried by the hot air fan 26.

[0035] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a... " does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0036] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connecting" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.

[0037] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A pipe polishing and cleaning all-in-one machine comprising an operation table (1), characterized in that: The top of the operation table (1) is provided with three groups of transmission structures from front to back, each group of transmission structures includes two transmission rollers (3), two transmission rollers (3) are arranged side by side and are rotatably connected to the top of the operation table (1) by a support block (2), a polishing structure is arranged above the transmission structure located in the front, a cleaning mechanism is arranged above the transmission structure located in the middle, a drying structure is arranged above the transmission structure located in the back, and a dust collecting device is arranged above the transmission structure located in the front; The dust collecting device includes a dust cover (16), a spark baffle (17), an operating door (18), a dust suction fan (19) and a pipeline (20); The spark baffle (17) is arranged on one side of the transmission structure located in the front of the operation table (1), and the spark baffle (17) is fixedly connected to the top of the operation table (1). A dust cover (16) is arranged above the spark baffle (17), and the dust cover (16) is fixedly connected to the top of the operation table (1). A dust suction fan (19) is installed on the top of the dust cover (16), and a pipeline (20) is communicated with the top of the dust suction fan (19). An operating door (18) is formed in the front of the dust cover (16).

2. The pipe polishing and cleaning all-in-one machine according to claim 1, characterized in that: One end of each of the two transmission rollers (3) located in the front is fixedly connected with a first pulley (4), the two first pulleys (4) are rotatably connected by a first transmission belt (5), one end of the outer wall of one of the first pulleys (4) is fixedly connected with a first servo motor (6), and the first servo motor (6) is fixedly connected to the top of the operation table (1).

3. The pipe polishing and cleaning all-in-one machine according to claim 1, characterized in that: The polishing structure includes a transmission box (7), a rack (13), a limiting rod (15), a gear (14), a first mounting frame (8), a polishing wheel (12), a second servo motor (9), a second pulley (10) and a second transmission belt (11); The transmission box (7) is fixedly connected to the top of the operation table (1), the rack (13) is inserted into the transmission box (7), the limiting rod (15) is clamped to the outer wall of the rack (13), the limiting rod (15) is rotatably connected to the inner wall of the transmission box (7) by a pin shaft, one end of the limiting rod (15) away from the rack (13) is provided with a spring (27), the gear (14) is rotatably connected to the inner wall of the transmission box (7) by a pin shaft, the top of the rack (13) extends to the outside of the transmission box (7) and is fixedly connected with the first mounting frame (8), the polishing wheel (12) is rotatably connected to one side of the first mounting frame (8) close to the transmission roller (3), the second servo motor (9) is fixedly connected to the top of the first mounting frame (8), the second pulley (10) is fixedly connected to the output end of the second servo motor (9) and one side of the outer wall of the polishing wheel (12), and the two second pulleys (10) are rotatably connected by the second transmission belt (11).

4. The pipe polishing and cleaning all-in-one machine according to claim 1, characterized in that: The cleaning mechanism includes a second mounting frame (21), a spray head (22), a water pipe (23) and a water seepage opening (24); The second mounting frame (21) is fixedly connected to the top of the operating table (1), a side above the transmission roller (3) of the top of the second mounting frame (21) is fixedly connected with a spray head (22), the tail end of the spray head (22) is communicated with a water pipe (23), and a water seepage opening (24) located at the top of the operating table (1) is formed below the transmission roller (3).

5. The pipe polishing and cleaning all-in-one machine according to claim 1, characterized in that: The drying structure comprises a heat preservation cover (25) and a hot air machine (26); The heat preservation cover (25) is fixedly connected to the top of the operating table (1), and the hot air machine (26) is installed at the top of the heat preservation cover (25).