Disassembly-free long-strip ultrasonic cleaning and coating universal clamp
By designing a long, non-disassembly-free universal fixture for ultrasonic cleaning and coating, the problem of contamination and damage caused by fixture replacement in optical thin film production was solved, achieving efficient cleaning and uniform coating, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520309121.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-25
AI Technical Summary
In current optical thin film production, the design of the fixtures leads to contamination and damage when replacing cleaning fixtures and coating fixtures, reducing production efficiency. Furthermore, the design of the cleaning fixtures results in ultrapure water residue, and the design of the coating fixtures causes uneven film layers at the product edges, producing defective products.
Design a non-disassembly-required long bar ultrasonic cleaning and coating universal fixture. The fixture cover and base are made of stainless steel and combined with clamping components, including the fixture cover and base. Mounting holes, threaded holes, fixing bolts, square grooves and partitions are provided for limiting and fixing the bar stock. It is suitable for ultrasonic cleaning and coating equipment and reduces transfer operations.
By reducing fixture change operations, contamination and damage are avoided, production efficiency is improved, cleaning effect and coating uniformity are ensured, costs are reduced and product quality is improved.
Smart Images
Figure CN223685273U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to optical vacuum coating field, concretely is a kind of long bar ultrasonic cleaning and coating general fixture of disassembly-free. BACKGROUND
[0002] The twenty-first century is the century of light, and optical thin films have been playing an important role in the field of optics. Whether in traditional optics, laser optics, or in optical communication technology, optical thin films play an irreplaceable role. Due to the rapid development of optical technology, it has driven the rapid development of optical thin film technology, and at the same time, it has put forward higher and higher requirements on the quality and cost of products.
[0003] Optical vacuum coating is completed by substrate through multiple ultrasonic cleaning and coating processes. In the traditional coating process, the substrate needs to be replaced in the cleaning fixture and the coating fixture, which is easy to cause pollution and damage, and reduces the work efficiency. Moreover, the design of the cleaning fixture makes it easy to leave residual ultrapure water, and the design of the coating fixture makes the edge film layer of the product uneven, which is easy to produce defective products.
[0004] Therefore, in view of the above problems, a long bar ultrasonic cleaning and coating general fixture of disassembly-free is proposed. CONTENT OF THE UTILITY MODEL
[0005] In order to make up for the problems in the prior art, the utility model provides a long bar ultrasonic cleaning and coating general fixture of disassembly-free.
[0006] The utility model discloses a long bar ultrasonic cleaning and coating general fixture of disassembly-free, which solves the technical problems.
[0007] Preferably, the top surface of the fixture base is fixedly connected with two limiting strips, and the top surface of the limiting strip and the top surface of the shelf plate are located on the same horizontal line.
[0008] Preferably, the bottom surface of the fixture upper cover is provided with a through slot, and the size of the through slot is matched with the size of the shelf plate.
[0009] Preferably, the plurality of mounting holes are uniformly distributed on the fixture base, and the mounting holes and the threaded holes are one-to-one corresponding.
[0010] Preferably, the clamp upper cover and clamp base are made of stainless steel.
[0011] The utility model discloses the beneficial effect lies in:
[0012] 1. The utility model discloses a setting of clamping assembly, and the distance between each bar material is guaranteed by the uniform distribution of the groove, avoids the damage in the operation process, and the device can be suitable for cleaning equipment and also can be suitable for coating equipment, reduces the up-down disc operation when the bar material shifts between different processes, avoids the secondary pollution and damage problem caused by multiple operations, and the production efficiency is improved significantly.
[0013] 2. The utility model discloses the setting of clamp upper cover and clamp base are made of stainless steel, can be used for high temperature environment, will not rust and produce impurity and influence cleaning. DRAWINGS
[0014] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0015] Figure 1 It is the front view structure schematic diagram of the utility model;
[0016] Figure 2 It is the clamping assembly structure schematic diagram of the utility model;
[0017] Figure 3 It is the clamp base structure schematic diagram of the utility model;
[0018] Figure 4 It is the limiting strip structure schematic diagram of the utility model.
[0019] In the drawing: 1, bar material;2, clamp upper cover;3, clamp base;4, mounting hole;5, screw hole;6, fixed bolt;7, square groove;8, partition;9, shelf plate;10, limiting strip;11, through groove. CONCRETE IMPLEMENTATION
[0020] The technical scheme in the embodiment of the utility model will be clearly and completely described in the following by combining the drawing in the embodiment of the utility model, and obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0021] Please refer to Figures 1-4 As shown in the drawings, the utility model discloses a dismounting-free long strip ultrasonic cleaning and coating universal clamp, which comprises a bar 1, and a clamping assembly is arranged on the bar 1; the clamping assembly comprises a clamp upper cover 2 and a clamp base 3, both of which are arranged on the bar 1; a plurality of mounting holes 4 are formed in the clamp upper cover 2; a plurality of threaded holes 5 are formed in the clamp base 3; fixed bolts 6 are threadedly installed on the clamp upper cover 2 and the clamp base 3; two square grooves 7 are formed in the clamp upper cover 2 and the clamp base 3; a partition plate 8 is fixedly connected to the clamp base 3; a plurality of recesses are formed in the top surface of the partition plate 8; and two shelf plates 9 are fixedly connected to the inner wall of the clamp base 3.
[0022] Further, two limiting strips 10 are fixedly connected to the top surface of the clamp base 3; the top surface of the limiting strip 10 and the top surface of the shelf plate 9 are located on the same horizontal line.
[0023] In work, the bar 1 can be limited after being placed through the arrangement of the limiting strip 10, so that the bar 1 is prevented from moving out.
[0024] Further, a through groove 11 is formed in the bottom surface of the clamp upper cover 2; the size of the through groove 11 is matched with the size of the shelf plate 9.
[0025] In work, the cleaning liquid can enter the clamp upper cover 2 and fully contact the bar 1 when the bar 1 is ultrasonically cleaned through the arrangement of the through groove 11.
[0026] Further, the plurality of mounting holes 4 are uniformly distributed on the clamp base 3; and the mounting holes 4 and the threaded holes 5 are one-to-one correspondingly arranged.
[0027] In work, the clamp upper cover 2 and the clamp base 3 are fixed through the fixed bolts 6 after being combined, and the clamp can be normally used when one mounting hole 4 is damaged, so that the cost is reduced.
[0028] Further, the clamp upper cover 2 and the clamp base 3 are made of stainless steel.
[0029] In work, the clamp upper cover 2 and the clamp base 3 are made of stainless steel, so that the clamp can be used in a high-temperature environment and rust is not generated to affect cleaning.
[0030] Working principle: first, the bar 1 is put into the groove on the shelf plate 9 one by one, the uniform distribution of the groove ensures the distance between each bar 1, avoid damage in the operation process, then the clamp cover 2 is closed on the clamp base 3, the clamp cover 2 and the clamp base 3 are fixed through the fixing bolt 6, then the device is put into the ultrasonic cleaning machine for cleaning work, after the cleaning is completed, the device is lifted and transferred to the coating equipment for coating work, reduces the up and down operation of the workpiece during the transfer between different processes, avoids the secondary pollution and damage caused by multiple operations, and significantly improves the production efficiency.
[0031] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A dismountable long strip ultrasonic cleaning and coating universal clamp, comprising a bar (1), characterized in that: The rod (1) is provided with a clamping assembly; the clamping assembly comprises a clamp upper cover (2) and a clamp base (3), the clamp upper cover (2) and the clamp base (3) are arranged on the rod (1), a plurality of mounting holes (4) are formed in the clamp upper cover (2), a plurality of threaded holes (5) are formed in the clamp base (3), fixed bolts (6) are threadedly installed on the clamp upper cover (2) and the clamp base (3), two square grooves (7) are formed in the clamp upper cover (2) and the clamp base (3), a partition plate (8) is fixedly connected to the clamp base (3), a plurality of recesses are formed in the top surface of the partition plate (8), and two shelf plates (9) are fixedly connected to the inner wall of the clamp base (3).
2. The dismountable long strip ultrasonic cleaning and coating universal fixture according to claim 1, characterized in that: The top surface of the clamp base (3) is fixedly connected with two limiting strips (10), and the top surface of the limiting strip (10) and the top surface of the shelf plate (9) are located on the same horizontal line.
3. The dismountable long strip ultrasonic cleaning and coating universal fixture according to claim 1, characterized in that: The bottom surface of the clamp upper cover (2) is provided with a through groove (11), and the size of the through groove (11) is matched with the size of the shelf plate (9).
4. The dismountable long strip ultrasonic cleaning and coating universal fixture according to claim 1, characterized in that: The plurality of mounting holes (4) are uniformly distributed on the clamp base (3), and the mounting holes (4) and the threaded holes (5) are one-to-one corresponding.
5. The dismountable long strip ultrasonic cleaning and coating universal fixture according to claim 1, characterized in that: The clamp upper cover (2) and the clamp base (3) are made of stainless steel.