Aluminum plate film laminating device capable of automatically operating

By introducing a combination of cleaning rollers and hot press rollers into the aluminum plate coating device, the problem of dust and impurities on the aluminum plate surface affecting the coating effect is solved, and bubble-free and efficient coating is achieved.

CN223686012UActive Publication Date: 2025-12-19DALISHEN ALUMINUM
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Patent Information

Application Number
CN202422538404.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-12-19
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

It is difficult to effectively remove surface dust and impurities before coating aluminum plates, which leads to bubbles after coating and affects the coating effect.

Method used

An automatically operating aluminum plate coating device was designed, comprising a hot press roller and a cleaning roller. The hot press roller is used for hot pressing and coating, and the cleaning roller is used to clean the surface of the aluminum plate to ensure that the surface is clean before hot pressing and coating.

Benefits of technology

The aluminum plate surface is cleaned first by a cleaning roller, which avoids the generation of air bubbles during the coating process and improves the coating effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum plate laminating device capable of operating automatically, which solves the problem that dust and impurities possibly exist on the surface of an aluminum plate when the aluminum plate is laminated and the laminating effect is influenced, and comprises a base, a top plate is mounted at the top end of the base, and a plate fixing component for supporting the aluminum plate is mounted at the top end of the base. A movable film covering assembly is installed at the bottom end of the top plate and comprises a transverse table arranged below the top plate, a die roll frame is installed at the top end of the transverse table, a film roll is installed on the die roll frame, a first guide roller is installed at the top end of the transverse table, and a bottom film covering assembly is installed at the bottom end of the transverse table. The bottom film covering assembly comprises a hot-pressing film covering piece fixedly installed at the bottom end of the transverse table, and a plate body cleaning piece is installed on one side of the hot-pressing film covering piece. According to the aluminum plate laminating device, the aluminum plate is laminated through the hot-pressing laminating piece, and the plate body cleaning piece is arranged on one side of the hot-pressing laminating piece, so that the plate body cleaning piece cleans the plate before the hot-pressing laminating piece is subjected to hot pressing, and the laminating effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to aluminium plate film -coating technical field, specifically is a kind of aluminium plate film -coating device of automatic operation. BACKGROUND

[0002] Film -coated plate is covered with a layer of film on aluminium alloy base material, with high light film or fantasy film, plate surface is compounded after coating professional adhesive, film -coated plate is bright and beautiful, can select a variety of color, waterproof, fireproof, with excellent durability and stain resistance, superior ultraviolet resistance, the base material quality and thickness of different brand film -coated plate, the quality and thickness of film -coating are different, when film -coating, generally film body is attached on the surface of aluminium plate, and then heat press plate is pressed down, heat pressure is generated to film body and aluminium plate, so that film body is adhered to the surface of aluminium plate, to complete aluminium plate film -coating, but still exist following defects:

[0003] When aluminium plate is film -coated, it is not easy to clean the surface of aluminium plate before film -coating, so that dust impurities can exist on the surface of aluminium plate when film -coating, so that there is bubble between aluminium plate and film body after film -coating, which affects film -coating effect. UTILITY MODEL CONTENTS

[0004] In view of above situation, to overcome the defects of prior art, the utility model provides a kind of aluminium plate film -coating device of automatic operation, effectively solve the problem that dust impurities can exist on the surface of aluminium plate when film -coating, affect film -coating effect.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of aluminium plate film -coating device of automatic operation, including base, the top of base is equipped with top plate, the top of base is equipped with the plate piece fixed assembly for supporting aluminium plate, the bottom of top plate is equipped with mobile film -coating component;

[0006] Mobile film -coating component includes the transverse table of being located in the lower portion of top plate, the top of transverse table is equipped with mould roll frame, mould roll frame is installed on film roll, the top of transverse table is equipped with first guide roller, the bottom of transverse table is equipped with bottom film -coating component;

[0007] Bottom film -coating component includes heat pressure film -coating piece fixedly installed in the bottom of transverse table, and the one side of heat pressure film -coating piece is equipped with plate body cleaning element.

[0008] Preferably, the heat pressure film -coating piece includes two side plates symmetrically installed in the bottom of transverse table, a heat pressure roller is installed between the two side plates, a heating coil is installed in the heat pressure roller, two shafts are symmetrically installed at the two ends of the heat pressure roller, the shafts are rotatably installed in the inside of rotation groove, and the rotation groove is opened in the inside of side plate.

[0009] Preferably, the end of the hot pressing roller is fixedly provided with a rotating shaft, the rotating shaft is symmetrically provided with contacts, the contacts are electrically connected with the heating coil in the hot pressing roller, the inner wall of the rotating shaft is provided with conductive rings, the two contacts are in contact with the conductive rings, and the two conductive rings are connected in series with a power supply, so that the heating coil can be electrified and heated when the hot pressing roller rotates.

[0010] Preferably, the plate cleaning member comprises a mounting cover arranged on one side of the hot pressing roller, a cleaning roller is rotatably arranged in the mounting cover, a plurality of second guide rollers are arranged on the outer wall of the mounting cover, side blocks are symmetrically arranged at the two ends of the mounting cover, a guide plate is fixedly arranged on the side of the side plate close to the side block and is in sliding connection with the side block, an end plate is arranged at one end of the guide plate, the end plate is arranged on the side of the side block away from the side plate, and compression springs are symmetrically arranged between the end plate and the side block.

[0011] Preferably, the top plate is provided above the transverse table, the top end of the top plate is symmetrically provided with lifting cylinders, the output ends of the lifting cylinders are fixedly connected with the transverse table, the top end of the top plate is provided with a Y-axis sliding block, the bottom end of the top plate is fixedly provided with a Y-axis sliding frame, the Y-axis sliding block is in sliding connection with the Y-axis sliding frame, a rotating screw is rotatably arranged in the Y-axis sliding frame, the rotating screw is in threaded connection with the Y-axis sliding block, one end of the rotating screw is fixedly connected with the output shaft of a stepping motor, and the stepping motor is fixedly arranged on the Y-axis sliding frame.

[0012] Preferably, the plate fixing assembly comprises two X-axis sliding frames symmetrically arranged at the top end of the base, L-shaped clamping plates are symmetrically arranged above the X-axis sliding frames, X-axis sliding blocks are symmetrically arranged at the bottom end of the L-shaped clamping plates, the X-axis sliding blocks are in sliding connection with the X-axis sliding frames, a double-headed screw is rotatably arranged in one of the X-axis sliding frames, the two X-axis sliding blocks are respectively in threaded connection with the double-headed screw in opposite directions, one end of the double-headed screw is fixedly connected with the output shaft of a driving motor, and the driving motor is fixedly arranged on the X-axis sliding frame.

[0013] Preferably, the top end of the base is symmetrically provided with fixed plates, the fixed plates are arranged on one side of the end of the L-shaped clamping plate, compression cylinders are fixedly arranged on the side of the fixed plates away from the L-shaped clamping plate, the output ends of the compression cylinders are fixedly provided with compression plates, and the compression plates are arranged on the side of the fixed plates close to the L-shaped clamping plate.

[0014] Compared with the prior art, the plate fixing assembly has the advantages that:

[0015] In work, when the transverse table moves, the hot pressing roller performs hot pressing on the film body, the cleaning roller is arranged on one side of the hot pressing roller, the hot pressing roller moves behind the cleaning roller when the transverse table moves, the cleaning roller cleans and removes impurities on the upper surface of the aluminum plate first when the film is coated, the film coating effect of the aluminum plate is improved, and air bubbles are avoided.

[0016] In work, the top of the transverse table is provided with a die roll frame, the die roll frame is provided with a film roll, one end of the film body is passed between the installation cover and the hot pressing roller, and the film body end is clamped between the aluminum plate and the pressing plate after passing below the hot pressing roller, the outer wall of the installation cover is provided with a second guide roller, the film body is limited through the second guide roller, the hot pressing roller and the pressing spring, and the film body is continuously rolled out to facilitate the film covering of the aluminum plate. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application.

[0018] In the drawings:

[0019] Figure 1 It is a structure schematic view of an aluminum plate film covering device capable of automatic operation of the present application;

[0020] Figure 2 It is a structure schematic view of a plate fixing assembly of the present application;

[0021] Figure 3 It is a structure schematic view of a moving film covering assembly of the present application;

[0022] Figure 4 It is a structure schematic view of a top of a transverse table of the present application;

[0023] Figure 5 It is a structure schematic view of a bottom film covering assembly of the present application;

[0024] Figure 6 It is a structure schematic view of a hot pressing roller of the present application.

[0025] In the drawings: 1, base; 2, top plate; 3, plate fixing assembly; 301, X-axis sliding frame; 302, L-shaped clamping plate; 303, X-axis sliding block; 304, double-end screw; 305, driving motor; 306, fixed plate; 307, pressing cylinder; 308, pressing plate; 4, moving film covering assembly; 401, Y-axis sliding frame; 402, top plate; 403, Y-axis sliding block; 404, rotating screw; 405, stepping motor; 406, lifting cylinder; 407, transverse table; 408, die roll frame; 409, first guide roller; 5, bottom film covering assembly; 501, side plate; 502, hot pressing roller; 503, rotating shaft; 504, rotating groove; 505, contact; 506, conductive ring; 507, installation cover; 508, cleaning roller; 509, second guide roller; 510, side block; 511, guide plate; 512, end plate; 513, pressing spring. DETAILED DESCRIPTION

[0026] Clearly, the described embodiments are merely part of the embodiments of the present application, rather than all the embodiments; based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0027] By Figures 1-6 The utility model relates to an automatic operation's aluminium plate film covering device, including base 1, the top of base 1 is installed with top plate 2, the top of base 1 is installed with the plate piece fixed assembly 3 for supporting aluminium plate, the bottom of top plate 2 is installed with mobile film covering assembly 4;

[0028] Mobile film covering assembly 4 includes the transverse table 407 of being located top plate 2 below, the top of transverse table 407 is installed with mould roll frame 408, is installed with film roll on mould roll frame 408, the top of transverse table 407 is installed with first guide roller 409, the bottom of transverse table 407 is installed with bottom film covering assembly 5, the top of transverse table 407 is equipped with top plate 402, the top of top plate 402 is installed with lift cylinder 406 symmetrically, the output end of lift cylinder 406 is fixedly connected with transverse table 407, the top of top plate 402 is installed with Y axle sliding block 403, the bottom of top plate 2 is fixedly installed with Y axle sliding frame 401, Y axle sliding block 403 is slidably connected with Y axle sliding frame 401, Y axle sliding frame 401 is rotatably installed with rotating screw 404, rotating screw 404 is threadedly connected with Y axle sliding block 403, one end of rotating screw 404 is fixedly connected with the output shaft of step motor 405, and step motor 405 is fixedly installed on Y axle sliding frame 401.

[0029] Bottom film covering assembly 5 includes hot-pressing film covering piece fixedly installed at the bottom of transverse table 407, and plate body cleaning piece is installed on one side of the hot-pressing film covering piece, the hot-pressing film covering piece includes two side plates 501 symmetrically installed at the bottom of transverse table 407, hot-pressing roller 502 is installed between the two side plates 501, heating coil is installed in the hot-pressing roller 502, shaft 503 is symmetrically installed at both ends of the hot-pressing roller 502, shaft 503 is rotatably installed in rotating groove 504, rotating groove 504 is formed in the inside of side plate 501, shaft 503 is fixedly installed at the end of hot-pressing roller 502, contact 505 is symmetrically installed on shaft 503, contact 505 is electrically connected with the heating coil in hot-pressing roller 502, conductive ring 506 is installed on the inner wall of rotating groove 504, both contacts 505 are in contact with conductive ring 506, and power supply is arranged in series between the two conductive rings 506, so that the heating coil can be electrified and heated when the hot-pressing roller 502 rotates.

[0030] The plate body cleaning piece includes a mounting cover 507 arranged on one side of the hot pressing roller 502, and a cleaning roller 508 rotatably mounted in the mounting cover 507. When the transverse table 407 moves, the hot pressing roller 502 performs hot pressing on the film body, and the cleaning roller 508 is arranged on one side of the hot pressing roller 502, so that when the transverse table 407 moves, the hot pressing roller 502 moves behind the cleaning roller 508, so that when the film is applied, the cleaning roller 508 first cleans the impurities on the upper surface of the aluminum plate, thereby improving the film application effect of the aluminum plate and avoiding the generation of bubbles. A plurality of second guide rollers 509 are mounted on the outer wall of the mounting cover 507, and side blocks 510 are symmetrically mounted at both ends of the mounting cover 507. A guide plate 511 is fixedly mounted on one side of the side plate 501 close to the side block 510, and the guide plate 511 is slidably connected with the side block 510. An end plate 512 is mounted at one end of the guide plate 511, and the end plate 512 is located on the side of the side block 510 away from the side plate 501. Compression springs 513 are symmetrically mounted between the end plate 512 and the side block 510. A die roll holder 408 is mounted at the top end of the transverse table 407, and a film roll is mounted on the die roll holder 408. One end of the film body is passed between the mounting cover 507 and the hot pressing roller 502, and then the film body end is clamped between the aluminum plate and the compression plate 308 after passing below the hot pressing roller 502. The second guide rollers 509, the hot pressing roller 502 and the compression springs 513 limit the film body, facilitating the continuous winding of the film body to apply the film to the aluminum plate.

[0031] The plate piece fixing assembly 3 includes two X-axis sliding frames 301 symmetrically mounted on the top end of the base 1. L-shaped clamping plates 302 are symmetrically arranged above the X-axis sliding frames 301. X-axis sliding blocks 303 are symmetrically mounted at the bottom end of the L-shaped clamping plates 302. The X-axis sliding blocks 303 are slidably connected with the X-axis sliding frames 301. A double-headed screw 304 is rotatably mounted in one of the X-axis sliding frames 301. The two X-axis sliding blocks 303 are respectively threaded in opposite directions on the double-headed screw 304. One end of the double-headed screw 304 is fixedly connected with the output shaft of a driving motor 305. The driving motor 305 is fixedly mounted on the X-axis sliding frame 301. A fixed plate 306 is symmetrically mounted on the top end of the base 1. The fixed plate 306 is located on one side of the end portion of the L-shaped clamping plate 302. A compression cylinder 307 is fixedly mounted on the side of the fixed plate 306 away from the L-shaped clamping plate 302. A compression plate 308 is fixedly mounted on the output end of the compression cylinder 307. The compression plate 308 is located on the side of the fixed plate 306 close to the L-shaped clamping plate 302.

[0032] Working principle: when working, first, the aluminum plate to be coated is arranged above the base 1, and then the driving motor 305 is started to rotate the double-headed screw 304, thereby driving the two L-shaped clamping plates 302 to move closer to each other, so that the horizontal plate on the L-shaped clamping plate 302 supports the aluminum plate, and the two vertical plates of the two L-shaped clamping plates 302 clamp the two sides of the aluminum plate.

[0033] Subsequently, the horizontal table 407 is moved to the end of the aluminum plate close to the pressing plate 308 by driving the rotating screw 404 to rotate through the stepping motor 405, and one end of the film roll on the roll holder 408 is pulled to the second guide roller 509 and the hot pressing roller 502, and the film body is limited by the pressing spring 513, then one end of the film body is pulled to the aluminum plate and the pressing plate 308, the pressing cylinder 307 is opened, and the pressing plate 308 is pushed to move towards the aluminum plate, so that one end of the film body is clamped and fixed by the end of the aluminum plate and the pressing plate 308;

[0034] Subsequently, the horizontal table 407 is driven to move downward by the lifting cylinder 406 until the hot pressing roller 502 presses the film body on the upper surface of the aluminum plate, and the outer wall of the cleaning roller 508 contacts the upper surface of the aluminum plate, and the horizontal table 407 is driven to move towards the other end of the aluminum plate by the stepping motor 405, in the moving process, the dust on the surface of the aluminum plate is swept away by the rotation of the cleaning roller 508, avoiding the generation of bubbles when the film is covered, at the same time, the hot pressing roller 502 moves behind the cleaning roller 508, after the surface of the aluminum plate is cleaned, the film body on the film roll is continuously wound out and continuously pressed on the upper surface of the aluminum plate by the hot pressing roller 502, at the same time, the contacts 505 at both ends of the hot pressing roller 502 contact the conductive ring 506, so that the hot pressing roller 502 moves while pressing and heating the film body, thereby completing the hot pressing and film covering of the aluminum plate.

Claims

1. An automatically operating aluminum plate coating device, comprising a base (1), characterized in that: The top of the base (1) is equipped with a top plate (2), the top of the base (1) is equipped with a plate fixing assembly (3) for supporting the aluminum plate, and the bottom of the top plate (2) is equipped with a movable film covering assembly (4). The movable coating assembly (4) includes a transverse platform (407) located below the top plate (2), a mold roll frame (408) is installed at the top of the transverse platform (407), a film roll is installed on the mold roll frame (408), a first guide roller (409) is installed at the top of the transverse platform (407), and a bottom coating assembly (5) is installed at the bottom of the transverse platform (407). The bottom coating assembly (5) includes a hot-press coating component fixedly installed at the bottom of the transverse platform (407), and a plate cleaning component is installed on one side of the hot-press coating component.

2. The automatically operating aluminum plate coating device according to claim 1, characterized in that: The hot-pressed coating component includes two side plates (501) symmetrically installed at the bottom of the transverse platform (407), a hot-press roller (502) is installed between the two side plates (501), a heating coil is installed inside the hot-press roller (502), and a rotating shaft (503) is symmetrically installed at both ends of the hot-press roller (502). The rotating shaft (503) is rotatably installed inside the rotating groove (504), which is opened inside the side plate (501).

3. The automatically operating aluminum plate coating device according to claim 2, characterized in that: A rotating shaft (503) is fixedly installed at the end of the hot press roller (502). Contacts (505) are symmetrically installed on the rotating shaft (503). The contacts (505) are electrically connected to the heating coil inside the hot press roller (502). A conductive ring (506) is installed on the inner wall of the rotating groove (504). Both contacts (505) are in contact with the conductive ring (506). A power supply is connected in series between the two conductive rings (506) so that the heating coil can be energized and heated when the hot press roller (502) rotates.

4. The automatically operating aluminum plate coating device according to claim 1, characterized in that: The plate cleaning component includes a mounting cover (507) disposed on one side of the hot press roller (502), a cleaning roller (508) is rotatably mounted inside the mounting cover (507), a plurality of second guide rollers (509) are mounted on the outer wall of the mounting cover (507), side blocks (510) are symmetrically mounted at both ends of the mounting cover (507), a guide plate (511) is fixedly mounted on the side of the side plate (501) near the side block (510), the guide plate (511) is slidably connected to the side block (510), an end plate (512) is mounted on one end of the guide plate (511), the end plate (512) is located on the side of the side block (510) away from the side plate (501), and a compression spring (513) is symmetrically mounted between the end plate (512) and the side block (510).

5. The automatically operating aluminum plate coating device according to claim 1, characterized in that: A top plate (402) is provided above the horizontal platform (407). A lifting cylinder (406) is symmetrically installed on the top of the top plate (402). The output end of the lifting cylinder (406) is fixedly connected to the horizontal platform (407). A Y-axis slider (403) is installed on the top of the top plate (402). A Y-axis sliding frame (401) is fixedly installed on the bottom of the top plate (2). The Y-axis slider (403) is slidably connected to the Y-axis sliding frame (401). A rotating screw (404) is rotatably installed inside the Y-axis sliding frame (401). The rotating screw (404) is threadedly connected to the Y-axis slider (403). One end of the rotating screw (404) is fixedly connected to the output shaft of the stepper motor (405). The stepper motor (405) is fixedly installed on the Y-axis sliding frame (401).

6. The automatically operating aluminum plate coating device according to claim 1, characterized in that: The plate fixing assembly (3) includes two X-axis sliding frames (301) symmetrically installed on the top of the base (1). An L-shaped clamping plate (302) is symmetrically provided above the X-axis sliding frame (301). An X-axis slider (303) is symmetrically installed at the bottom of the L-shaped clamping plate (302). The X-axis slider (303) is slidably connected to the X-axis sliding frame (301). A double-ended screw (304) is rotatably installed inside one of the X-axis sliding frames (301). The two X-axis sliders (303) are respectively opposite to the thread opening direction on the double-ended screw (304). One end of the double-ended screw (304) is fixedly connected to the output shaft of the drive motor (305). The drive motor (305) is fixedly installed on the X-axis sliding frame (301).

7. The automatically operating aluminum plate coating device according to claim 6, characterized in that: A fixing plate (306) is symmetrically installed on the top of the base (1). The fixing plate (306) is located on one side of the end of the L-shaped clamping plate (302). A clamping cylinder (307) is fixedly installed on the side of the fixing plate (306) away from the L-shaped clamping plate (302). A clamping plate (308) is fixedly installed on the output end of the clamping cylinder (307). The clamping plate (308) is located on the side of the fixing plate (306) close to the L-shaped clamping plate (302).