Stamping device for hot composite material forming
By designing the strong connection section and the pneumatic punching die section, the safety problems caused by operational errors during the operation of the thermal composite material molding device were solved, achieving both safety and ease of demolding, and improving production efficiency.
Patent Information
- Application Number
- CN202422836917.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing thermoplastic composite forming and stamping equipment is prone to safety accidents due to operational errors during operation, resulting in poor safety.
The strong connection structure is adopted to enhance the connection strength between the upper die pressure seat and the stamping top seat. The upper and lower locking blocks are interlocked through the cooperation of torsion spring and double-headed telescopic cylinder, which increases the operational safety. The design of the pneumatic stamping die section, through the cooperation of main rack, transmission gear and piston sleeve, enables convenient demolding of the molded part from the inner wall of the lower die.
It improves operational safety, reduces safety accidents caused by operational errors, simplifies the demolding process of molded parts, and improves production efficiency.
Smart Images

Figure CN223686052U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to medical supplies production equipment technical field, concretely is a kind of stamping device for hot composite material forming. BACKGROUND
[0002] Hot composite material refers to the process of combining multiple materials together to form a new material through hot pressing or other methods. This material usually has excellent performance because it combines the advantages of different materials. Hot composite material is widely used in aerospace, automobile manufacturing and construction due to its excellent performance. In the production process, it needs to be solidified into a specified shape through hot stamping action of stamping device.
[0003] The upper die in the existing part of the stamping device for hot composite material forming is only hung by the stamping telescopic cylinder after stamping reset, and safety accidents are prone to occur due to operation errors in the operation process, so the use safety is poor. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a stamping device for hot composite material forming to solve the problem of safety accidents due to operation errors in the operation process and poor use safety as mentioned in the background.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides a stamping device for hot composite material forming, which comprises a stamping base and a support rod fixed to the top of the stamping base, a stamping top seat is fixed to the top end of the support rod, an upper die pressing seat is slidably sleeved on the support rod, and the stamping device for hot composite material forming further comprises:
[0007] Two strong connection parts are arranged between the upper die pressing seat and the stamping top seat, and the strong connection parts are used to strengthen the connection strength between the upper die pressing seat and the stamping top seat.
[0008] The strong connection part comprises:
[0009] A lower buckle is fixed to the top of the upper die pressing seat.
[0010] Two shaft seats are fixed to the bottom of the stamping top seat, and the bottom of the stamping top seat is provided with a spring groove.
[0011] A horizontal shaft is rotatably sleeved between the two shaft seats.
[0012] An upper buckle is fixed to the horizontal shaft, and when the upper die pressing seat resets, the upper buckle and the lower buckle are locked.
[0013] A torsion spring is sleeved on the end of the horizontal shaft, and two ends of the torsion spring are fixed on the horizontal shaft and the shaft seat respectively.
[0014] A double-rod telescopic cylinder is fixed on the bottom of the stamping top seat, is located between the two upper buckle blocks, and is used for pushing the upper buckle blocks to deflect circumferentially.
[0015] The stamping device for hot composite material forming further comprises:
[0016] A stamping telescopic cylinder is fixed on the stamping top seat and is used for driving the upper die pressing seat to move up and down linearly.
[0017] Further, the upper buckle block is located between the two shaft seats, and the shaft seat is located between the upper buckle block and the end surface of the horizontal shaft.
[0018] Further, the stamping device for hot composite material forming further comprises:
[0019] A lower die is fixed on the top of the stamping base.
[0020] A pneumatic stamping part is used for assisting the stamping part in the lower die to be demolded.
[0021] Further, the pneumatic stamping part comprises:
[0022] A connecting strip is slidably sleeved between two adjacent support rods.
[0023] A spring is slidably sleeved outside the support rod, and the spring is located between the bottom of the connecting strip and the top of the stamping base.
[0024] A main rack is slidably sleeved with a rack hole arranged on the top of the stamping base, and the top of the main rack is fixed on the bottom of the connecting strip.
[0025] Further, the pneumatic stamping part further comprises:
[0026] A piston column is fixedly connected with a piston groove arranged on the top of the stamping base.
[0027] A piston sleeve is slidably sleeved outside the piston column, and the piston sleeve is located inside the piston groove.
[0028] A gas guide groove is vertically arranged on the top of the piston column, and the gas guide groove is in communication with the outside of the piston sleeve and the stamping base.
[0029] A gas guide pipe is fixed on the stamping base, and one end of the gas guide pipe is in communication with the inside of the lower die.
[0030] A gas branch groove is arranged in the stamping base and is used for connecting the gas guide groove and the gas guide pipe.
[0031] Further, the air pressure die section further comprises a one-way air inlet valve arranged at one end of the air guide groove, and a one-way air outlet valve arranged between the air guide pipe and the air guide groove.
[0032] Further, the air pressure die section further comprises:
[0033] A tooth groove is arranged between the rack hole and the top end of the piston groove, and a transmission tooth is rotatably arranged in the tooth groove, and the tooth surfaces on both sides of the transmission tooth are respectively engaged with the tooth surfaces on the surfaces of the main rack and the piston sleeve.
[0034] Compared with the prior art, the above one or more technical solutions have the following beneficial effects:
[0035] 1. The utility model discloses a cooperation of upper buckle block and lower buckle block and other structures, and the elastic force of torsion spring is utilized to make the upper buckle block deflect and reset and interlock with the lower buckle block in the upper die holder reset process, so that the static fixing effect of the upper die holder is strengthened, and the operation step of adding and controlling the double -headed telescopic cylinder is added before the operation of the upper die holder stamping, enough operator operation reaction time is reserved before stamping, when the operator makes an operation mistake, the operator can operate shutdown in time and make remedial action, and the operation safety is improved.
[0036] 2. The utility model discloses the cooperation of main rack, transmission tooth and the tooth groove on the surface of piston sleeve and other structures, can utilize the pressure of the upper die holder downward stamping to drive the piston sleeve upward extraction external air storage, and make spring compression accumulates elastic force, after the upper die holder upward reset, utilize the elastic force of spring accumulation to drive the piston sleeve downward and extrude the air storage between the piston sleeve and piston column to the lower mould, make the separation between the forming piece and the inner wall of lower mould, and the forming piece is convenient to take. BRIEF DESCRIPTION OF DRAWINGS
[0037] Fig. 1 It is the front view of the utility model;
[0038] Fig. 2 It is the local main view of the utility model;
[0039] Fig. 3 It is the local left view of the utility model;
[0040] Fig. 4 It is the local left view of the utility model.
[0041] In the diagram: 1. Stamping base; 2. Support rod; 3. Stamping top seat; 4. Upper die pressure seat; 5. Strong connection part; 51. Shaft seat; 52. Horizontal shaft; 53. Upper buckle block; 54. Spring groove; 55. Torsion spring; 56. Lower buckle block; 57. Double-headed telescopic cylinder; 6. Pneumatic stamping die part; 601. Connecting strip; 602. Spring; 603. Main rack; 604. Rack hole; 605. Piston groove; 606. Piston column; 607. Piston sleeve; 608. Air guide groove; 609. Support groove; 610. Air guide pipe; 611. Gear groove; 612. Transmission gear; 7. Lower die; 8. Stamping telescopic cylinder. Detailed Implementation
[0042] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.
[0043] like Figs. 1 to 4 As shown, a stamping device for forming thermocomposite materials includes a stamping base 1 and a support rod 2 fixed to the top of the stamping base 1. A stamping top seat 3 is fixedly provided at the top of the support rod 2, and an upper die pressing seat 4 is slidably sleeved on the support rod 2. The stamping device for forming thermocomposite materials also includes:
[0044] The two connecting parts 5 located between the upper die holder 4 and the stamping top holder 3 are used to strengthen the connection between the upper die holder 4 and the stamping top holder 3.
[0045] Strong Alliance Department 5 includes:
[0046] The lower retaining block 56 is fixed to the top of the upper mold pressing base 4.
[0047] The bottom of the stamping top seat 3 is provided with a spring groove 54, which is fixed to the bottom of the two bearing seats 51.
[0048] Rotate the horizontal shaft 52 which is sleeved between the two bearing seats 51.
[0049] The upper buckle 53 and the lower buckle 56 are fixed on the horizontal axis 52 in the shape of a "7". The upper buckle 53 is L-shaped and the horizontal opposing surfaces of the upper buckle 53 and the lower buckle 56 are inclined surfaces. When the upper mold pressing seat 4 is reset, the upper buckle 53 and the lower buckle 56 are locked together.
[0050] A torsion spring 55 is sleeved on the end of the horizontal shaft 52, and the two ends of the torsion spring 55 are fixed on the horizontal shaft 52 and the bearing seat 51, respectively.
[0051] A double-headed telescopic cylinder 57 is fixed to the bottom of the stamping top seat 3. The double-headed telescopic cylinder 57 is located between two upper buckle blocks 53, and the double-headed telescopic cylinder 57 is used to push the upper buckle blocks 53 to deflect circumferentially.
[0052] The stamping device for hot composite material forming further comprises:
[0053] A stamping telescopic cylinder 8 fixed to the stamping top base 3 for driving the upper die holder 4 to move up and down linearly.
[0054] Before the stamping telescopic cylinder 8 drives the upper die holder 4 to move down, the two ends of the double-headed telescopic cylinder 57 are controlled to extend synchronously, so that the free end of the double-headed telescopic cylinder 57 pushes the upper clamping block 53 to deflect by a certain angle around the horizontal shaft 52 as the deflection shaft, until the upper clamping block 53 is separated from the lower clamping block 56 to release the interlocking state between them, then the stamping telescopic cylinder 8 is controlled to drive the upper die holder 4 to move down and perform the stamping forming operation on the stamping part, and the free end of the double-headed telescopic cylinder 57 is controlled to retract while the stamping operation is being performed, so that the upper clamping block 53 reversely deflects and resets under the torsional force of the torsional spring 55, and after the stamping action is completed, the stamping telescopic cylinder 8 is controlled to drive the upper die holder 4 to move up and reset, and before the upper die holder 4 is stopped near the specified position, the stamping telescopic cylinder 8 is used to make the opposite inclined surfaces of the lower clamping block 56 and the upper clamping block 53 press against each other, so that the upper clamping block 53 deflects upward under the top action of the lower clamping block 56, until the convex edge on one side of the lower clamping block 56 is higher than the convex edge on one side of the upper clamping block 53, and the stamping telescopic cylinder 8 stops at this time, at which time the upper clamping block 53 resets and deflects under the action of the torsional spring 55, and interlocks with the lower clamping block 56 to strengthen the connection firmness between the upper die holder 4 and the stamping top base 3, and the operation step of controlling the double-headed telescopic cylinder 57 can also be added before the upper die holder 4 is operated to stamp, so as to reserve enough time for the operator to operate and react before stamping, so that the operator can operate and stop in time for remediation in case of operation error, and the operation safety is improved.
[0055] In this embodiment, the upper clamping block 53 is located between the two shaft seats 51, and the shaft seat 51 is located between the upper clamping block 53 and the end face of the horizontal shaft 52. In this way, the upper limit of the bearing capacity of the upper clamping block 53 in the vertical direction can be improved, so that when the upper clamping block 53 is interlocked with the lower clamping block 56, it can withstand the weight of the upper die holder 4, and when the upper die holder 4 and the stamping telescopic cylinder 8 are accidentally separated in the initial position, the upper die holder 4 can be hung, and the use safety is improved.
[0056] In this embodiment, the stamping device for hot composite material forming further comprises:
[0057] A lower die 7 fixed to the top of the stamping base 1.
[0058] A pneumatic stamping part 6 for assisting the stamping part in the lower die 7 to be demolded.
[0059] The pneumatic stamping part 6 comprises:
[0060] A connecting strip 601 slidably sleeved between two adjacent supporting rods 2.
[0061] The spring 602 is sleeved on the outside of the supporting rod 2 and is located between the bottom of the connecting strip 601 and the top of the stamping base 1.
[0062] The main rack 603 is sleeved on the rack hole 604 arranged on the top of the stamping base 1, and the top of the main rack 603 is fixed to the bottom of the connecting strip 601.
[0063] When the upper die holder 4 moves downward by a certain height, the connecting strip 601 can be contacted, and the connecting strip 601 is synchronously moved downward by the pushing, and the main rack 603 is synchronously moved to be inserted into the rack hole 604, until the upper die holder 4 is docked with the lower die 7 to stop, at the same time, the spring 602 is extruded and shrunk to accumulate elastic force, when the upper die holder 4 moves upward to reset, the elastic force accumulated by the spring 602 synchronously pushes the connecting strip 601 to move upward to reset, until the connecting strip 601 is separated from the upper die holder 4, in the process, the connecting strip 601 synchronously moves upward with the main rack 603, and the main rack 603 is taken out of the rack hole 604 by a certain height.
[0064] In the embodiment, the pneumatic stamping die part 6 further comprises:
[0065] The piston column 606 is fixedly connected with the piston groove 605 arranged on the top of the stamping base 1.
[0066] The piston sleeve 607 is sleeved on the outside of the piston column 606 and is located in the piston groove 605.
[0067] The air guide groove 608 is vertically arranged on the top of the piston column 606 and is communicated with the outside of the stamping base 1 and the piston sleeve 607.
[0068] The air guide pipe 610 is fixed on the stamping base 1, and one end of the air guide pipe 610 is communicated with the inside of the lower die 7.
[0069] The air guide groove 609 is arranged in the stamping base 1 and is used for communicating the air guide groove 608 and the air guide pipe 610.
[0070] The pneumatic stamping die part 6 further comprises a one-way air inlet valve arranged at one end of the air guide groove 608, and a one-way air outlet valve arranged between the air guide pipe 610 and the air guide groove 609.
[0071] The pneumatic stamping die part 6 further comprises:
[0072] The rack groove 611 is arranged between the top end of the rack hole 604 and the piston groove 605, the transmission tooth 612 is rotatably arranged in the rack groove 611, and the tooth surfaces on both sides of the transmission tooth 612 are respectively engaged with the tooth surfaces on the surfaces of the main rack 603 and the piston sleeve 607.
[0073] When the connecting strip 601 moves downward, the piston sleeve 607 moves upward by the power transmission of the transmission teeth 612, so that a negative pressure vacuum state is formed between the piston sleeve 607 and the piston column 606. Since the air guide groove 608 is communicated with the space between the piston sleeve 607 and the piston column 606, a negative pressure vacuum state is also formed in the air guide groove 608. Under the action of the air pressure difference between the inside of the air guide groove 608 and the outside of the stamping base 1, the one-way air inlet valve is opened, air outside is sucked into the space between the piston sleeve 607 and the piston column 606, so that more air is accumulated between the piston sleeve 607 and the piston column 606. When the connecting strip 601 moves upward, the piston sleeve 607 moves downward by the power transmission of the transmission teeth 612 and squeezes the air accumulated between the piston sleeve 607 and the piston column 606, so that the air pressure is increased. Since the air guide pipe 610 is communicated with the space between the piston sleeve 607 and the piston column 606 through the one-way air outlet valve, the air guide groove 608 and the branch air groove 609, under the action of the air pressure difference between the inside and outside of the one-way air outlet valve, the one-way air outlet valve is opened, and high-pressure gas is pressed into the lower die, the stamping part is pushed by the air pressure, so that the stamping part is separated from the inner wall of the lower die, the auxiliary stamping part is demolded, and the demolding difficulty of the stamping part is reduced.
[0074] The above only describes preferred embodiments of the present application, and parts not described in the present application can be realized by using or referring to existing technology. Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the present application should also be within the protection scope of the present application.
Claims
1. A stamping device for hot composite material forming, comprising a stamping base (1) and a support rod (2) fixed on the top of the stamping base (1), the top end of the support rod (2) is fixedly provided with a stamping top base (3), and an upper die pressing seat (4) is slidably sleeved on the support rod (2), characterized in that, The stamping device for hot composite material forming further comprises: Two strong connecting parts (5) are arranged between the upper die holder (4) and the stamping top base (3) to strengthen the connection strength between the upper die holder (4) and the stamping top base (3); The strong connecting part (5) comprises: A lower buckle (56) fixed to the top of the upper die holder (4); Two shaft seats (51) are fixed to the bottom of the stamping top base (3), and the bottom of the stamping top base (3) is provided with a spring groove (54); A horizontal shaft (52) is rotatably arranged between the two shaft seats (51); An upper buckle (53) is fixed to the horizontal shaft (52), and the upper buckle (53) and the lower buckle (56) are locked when the upper die holder (4) is reset; A torsional spring (55) is arranged at the end of the horizontal shaft (52), and the two ends of the torsional spring (55) are fixed to the horizontal shaft (52) and the shaft seat (51) respectively; A double-headed telescopic cylinder (57) is fixed to the bottom of the stamping top base (3), the double-headed telescopic cylinder (57) is located between the two upper buckles (53), and the double-headed telescopic cylinder (57) is used for pushing the upper buckles (53) to deflect circumferentially; The stamping device for hot composite material forming further comprises: A stamping telescopic cylinder (8) is fixed to the stamping top base (3) to drive the upper die holder (4) to move up and down linearly.
2. The stamping device for thermoforming of composite materials according to claim 1, characterized in that: The upper buckle (53) is located between the two shaft seats (51), and the shaft seat (51) is located between the upper buckle (53) and the end face of the horizontal shaft (52).
3. The stamping device for thermoforming of composite materials according to claim 1, characterized in that: The stamping device for hot composite material forming further comprises: A lower die (7) is fixed to the top of the stamping base (1); An air pressure stamping part (6) is arranged to assist the stamping part in the lower die (7) to be demolded.
4. The stamping device for thermoforming of composite materials according to claim 3, characterized in that: The air pressure stamping part (6) comprises: A connecting strip (601) is slidably arranged between two adjacent support rods (2); A spring (602) is slidably arranged outside the support rod (2), and the spring (602) is located between the bottom of the connecting strip (601) and the top of the stamping base (1); A main rack (603) is slidably connected with a rack hole (604) arranged at the top of the stamping base (1), and the top of the main rack (603) is fixed to the bottom of the connecting strip (601).
5. The stamping device for thermoforming of composite materials according to claim 4, characterized in that: The air pressure stamping part (6) further comprises: A piston column (606) is fixedly connected with a piston groove (605) arranged at the top of the stamping base (1); A piston sleeve (607) is slidably arranged outside the piston column (606), and the piston sleeve (607) is located inside the piston groove (605); A gas guide groove (608) is vertically arranged at the top of the piston column (606), and the gas guide groove (608) is in communication with the outside of the piston sleeve (607) and the stamping base (1); A gas guide pipe (610) is fixed to the stamping base (1), and one end of the gas guide pipe (610) is in communication with the inside of the lower die (7). A branch air channel (609) is arranged in the stamping base (1) to connect the air guide channel (608) and the air guide pipe (610).
6. The stamping device for thermoforming of composite materials according to claim 5, characterized in that: The air pressure stamping die (6) further comprises a one-way air inlet valve arranged at one end of the air guide channel (608), and a one-way air outlet valve arranged between the air guide pipe (610) and the branch air channel (609).
7. The stamping device for hot composite material forming according to claim 6, characterized in that: The air pressure stamping die (6) further comprises: A tooth groove (611) is arranged between the rack hole (604) and the top end of the piston groove (605), a transmission tooth (612) is rotatably arranged in the tooth groove (611), and the tooth surfaces on both sides of the transmission tooth (612) are respectively engaged with the tooth surfaces on the surfaces of the main rack (603) and the piston sleeve (607).