Metal material collecting and packaging device
The dual-station design and automated operation of the metal material receiving and packaging device solves the problem of long production cycles in single-station devices, achieving efficient metal powder compaction and unloading, and improving production efficiency and stability.
Patent Information
- Application Number
- CN202520194886.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-07
AI Technical Summary
Existing metal powder compaction and packaging equipment adopts a single-station design, which results in long production cycles, makes it difficult to meet high-volume demands, and limits the improvement of production efficiency.
The metal material receiving and packaging device with a dual-station design includes components such as a support frame, a load-bearing platform, a cylinder, and a turntable, which realizes automated feeding, compaction, and unloading operations. The ratchet and ratchet rack work together to ensure that the turntable rotates intermittently, achieving efficient position management.
It significantly improves single-cycle efficiency, reduces waiting time, ensures production continuity and stability, reduces labor costs, and increases productivity.
Smart Images
Figure CN223687020U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal material packing technical field especially relates to a metal material material receiving and packing device. BACKGROUND
[0002] Metal powder plays a crucial role in modern industry, widely used in 3D printing, metallurgy, machinery manufacturing, aerospace and other fields. In order to ensure the performance and quality of metal powder in subsequent processing, proper compaction and packaging are essential steps. Compaction can improve the density of powder, reduce voids and enhance its structural stability; while packaging helps transportation and storage, preventing powder from scattering or getting wet.
[0003] At present, the common metal powder compaction and packaging device in the market mostly adopts single station design. Although this design can meet the basic production needs, in actual use, single station device can only handle the compaction and packaging of one material at a time, and needs to wait for unloading and recharging after completing a compaction operation, resulting in a long production cycle. Especially in large-scale production, this inefficient way is difficult to meet the demand of high yield, limiting the improvement of overall production efficiency. SUMMARY
[0004] In order to overcome the above-mentioned shortcomings, the technical problem of the utility model is to provide a metal material material receiving and packing device.
[0005] Technical scheme: a metal material material receiving and packing device, comprising a support frame, a bearing table, a support, a gas cylinder, a connecting plate, a compression column, a ejector rod, a turntable, a storage hopper and a rotating assembly, the top of the support frame is connected with the bearing table, the top of the bearing table is connected with the support, the support is installed with the gas cylinder, the telescopic rod of the gas cylinder penetrates through the support downward and is connected with the connecting plate, the bottom of the connecting plate is symmetrically connected with the compression column, the bottom of the connecting plate is connected with the ejector rod near the compression column, the top of the bearing table is rotatably connected with the turntable, six compression block grooves are arranged in an annular array on the turntable, the compression column is aligned with the compression block groove in the left-right direction, the ejector rod is aligned with one side of the compression block groove in the front-rear direction, the top of the bearing table is connected with the storage hopper on both sides, the upper and lower ends of the storage hopper are open, the bottom surface is close to the top of the turntable, and is aligned with the other side of the compression block groove in the front-rear direction.
[0006] In addition, it is particularly preferred that the rotating assembly comprises a connecting rod, a ratchet bar, a spring, a support rod, a ratchet gear and a driving assembly, the connecting rod is connected on both sides of the bottom of the connecting plate, the ratchet bar is slidingly connected on the connecting rod, the spring is connected between the ratchet bar and the connecting rod, the support rod is connected inside the storage hopper, the ratchet gear is connected with the ratchet bar through the shaft on the support rod, the ratchet gear is engaged with the corresponding ratchet bar, and the driving assembly is arranged on the turntable.
[0007] In addition, it is particularly preferred that the driving assembly comprises a special-shaped piece, a circular block and a convex rod, the special-shaped piece is connected in the middle of the top of the rotating disc, the circular blocks are connected to the inner sides of the rotating shafts on the support rods, and the convex rods are connected to the top of the circular blocks.
[0008] In addition, it is particularly preferred that the special-shaped piece is provided with six arc-shaped grooves and six strip-shaped grooves at intervals along the circumference, the arc-shaped grooves and the strip-shaped grooves are distributed alternately, the convex rod is in sliding fit with the strip-shaped groove, and the circular block is in clamping fit with the arc-shaped groove.
[0009] In addition, it is particularly preferred that the through holes are arranged on the load-bearing table below the top rods.
[0010] In addition, it is particularly preferred that the supporting frame further comprises a collecting frame.
[0011] Beneficial effects: 1. The device adopts a double-station design, can process two cylinders in the briquetting grooves at the same time, and simultaneously performs compaction, receives a new batch of metal powder and unloads, and the parallel processing mode significantly improves the efficiency of single-cycle, reduces the waiting time, and improves the overall productivity.
[0012] 2. The metal powder falls naturally into the briquetting groove through the storage hopper, and the subsequent compaction and unloading process is completely automated, without manual intervention, and the automatic feeding, compaction and unloading system ensures the continuity and stability of production, reduces labor costs, and reduces the possibility of human error.
[0013] 3. The cooperation of the ratchet gear and the ratchet strip ensures that the rotating disc always rotates intermittently in one direction, and each time the cylinder extension rod resets, the ratchet strip drives the ratchet gear to rotate one circle, so that the rotating disc rotates one step, through the cooperation of the special-shaped piece, the circular block and the convex rod, the rotating disc can accurately convert the position of each briquetting groove in steps, ensuring that each material is sequentially packaged, and realizing efficient and accurate position management. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0015] Figure 2 It is a partial sectional view of the utility model.
[0016] Figure 3 It is a three-dimensional structure schematic view of the utility model connecting rod, ratchet strip, spring and guide rod components.
[0017] Figure 4 It is a three-dimensional structure schematic view of the utility model connecting rod, ratchet strip, spring and guide rod components.
[0018] Figure 5This is a three-dimensional structural diagram of the turntable, pressure block groove, and irregularly shaped parts of this utility model.
[0019] Figure 6 This is a three-dimensional structural diagram of the ratchet gear, circular block, and protruding rod components of this utility model.
[0020] The above-mentioned figures include the following reference numerals: 1. support frame, 3. collection frame, 4. load-bearing platform, 5. bracket, 6. cylinder, 7. connecting plate, 8. clamping column, 9. top rod, 10. turntable, 11. block groove, 12. storage hopper, 13. through hole, 14. connecting rod, 15. ratchet rack, 16. spring, 17. support rod, 18. irregular part, 19. ratchet gear, 20. circular block, 21. protruding rod, 23. strip groove, 24. arc groove. Detailed Implementation
[0021] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.
[0022] Example: A metal material receiving and packaging device, such as Figures 1-6 As shown, it includes a support frame 1, a load-bearing platform 4, a bracket 5, a cylinder 6, a connecting plate 7, a clamping column 8, a push rod 9, a turntable 10, a storage hopper 12, and a rotating assembly. The top of the support frame 1 is integrally formed and connected to the load-bearing platform 4. The top of the load-bearing platform 4 is bolted to the bracket 5. The cylinder 6 is bolted to the bracket 5. The telescopic rod of the cylinder 6 passes downward through the bracket 5 and is connected to the connecting plate 7. The clamping columns 8 are symmetrically installed on the left and right sides of the bottom of the connecting plate 7. The push rod 9 is connected to the bottom of the connecting plate 7 near the clamping column 8, which is used to push out the formed material cylinder. The turntable 10 is rotatably connected to the top center of the load-bearing platform 4. The turntable 10 has six pressure slots 11 arranged in a ring. The pressing column 8 is aligned with the pressure slots 11 in the left and right directions. The top rod 9 is aligned with one of the pressure slots 11 in the front and back directions. The top of the support platform 4 is connected to the front and back sides of the storage hopper 12. The storage hopper 12 is open at the top and bottom. The bottom surface is close to the top of the turntable 10 and is aligned with the pressure slot 11 in the front and back directions. In this way, all six pressure slots 11 are aligned with the corresponding components. The support platform 4 has through holes 13 located directly below the top rod 9. The top rod 9 moves downward to push the formed metal body downward, allowing it to fall down through the through holes 13.
[0023] like Figures 2-6As shown, the rotating assembly comprises connecting rods 14, ratchet bars 15, springs 16, support rods 17, ratchet gears 19, special-shaped pieces 18, circular blocks 20 and convex rods 21, the left and right sides of the bottom of the connecting plate 7 are connected with the connecting rods 14, the connecting rods 14 are slidably connected with the ratchet bars 15, a plurality of springs 16 are welded between the ratchet bars 15 and the connecting rods 14, the inner sides of the storage hoppers 12 are connected with the support rods 17, the support rods 17 are connected with the ratchet gears 19 through the rotating shafts, the ratchet gears 19 are engaged with the corresponding ratchet bars 15, the top of the rotating disc 10 is connected with the special-shaped piece 18, the inner sides of the rotating shafts of the support rods 17 are welded with the circular blocks 20, the top of the circular blocks 20 is welded with the convex rods 21, six arc-shaped grooves 24 are arranged on the special-shaped piece 18, six strip-shaped grooves 23 are arranged on the special-shaped piece 18, the arc-shaped grooves 24 and the strip-shaped grooves 23 are distributed alternately, the convex rods 21 are slidably connected with the strip-shaped grooves 23, the special-shaped piece 18 is driven to rotate by the convex rods 21 rotating in the strip-shaped grooves 23, and the circular blocks 20 are connected with the arc-shaped grooves 24 to limit the rotating position of the special-shaped piece 18.
[0024] As shown in Figures 1-2 It also comprises a collection frame 3, the support frame 1 is provided with the collection frame 3 for collecting finished products, the metal material cylinder after compaction can fall into the collection frame 3 through the through holes 13 and be collected, the cylinder of metal powder is usually hard and impact-resistant, and the collection frame 3 is used for collecting, so that the operator can be facilitated, and the collection frame 3 can be directly taken out, and the materials in the collection frame 3 can be uniformly collected.
[0025] When packing the metal powder, the metal powder is first added into the storage hopper 12, and the powder naturally falls by gravity into the briquetting groove 11 below the storage hopper 12. The air cylinder 6 is started, and the air cylinder 6 telescopic rod extends to drive the connecting plate 7 and the pressing column 8 to move downward. The pressing column 8 is in alignment with the briquetting groove 11 below, and air pressure is applied to the briquetting groove 11. The connecting plate 7 moves downward to drive the connecting rod 14 and the ratchet bar 15 to move downward. Due to the angle design between the ratchet bar 15 and the ratchet gear 19, the ratchet bar 15 will slide outward, avoiding the rotation of the ratchet gear 19. The spring 16 provides a restoring force, so the ratchet gear 19 will not be driven to rotate. When the air cylinder 6 telescopic rod retracts, driving the connecting plate 7, the pressing column 8, the connecting rod 14 and the ratchet bar 15 to move upward, the ratchet bar 15 re-engages with the ratchet gear 19, driving the ratchet gear 19 to rotate one circle. The rotation of the ratchet gear 19 drives the circular block 20 and the convex rod 21 to rotate through the rotating shaft. The rotation of the convex rod 21 is engaged with the next arc-shaped groove 24. With the rotation of the convex rod 21, the special-shaped part 18 is rotated. The circular block 20 is engaged with the next arc-shaped groove 24. The rotation of the special-shaped part 18 drives the rotating disc 10 to rotate one position. In this way, the briquetting groove 11 originally containing the powder moves to be in alignment with the pressing column 8. The empty briquetting groove 11 moves to the storage hopper 12 to prepare to receive new metal powder. When the air cylinder 6 telescopic rod extends again, the pressing column 8 enters the briquetting groove 11 containing the metal powder, and pressure is applied to compress the powder to form a dense cylinder. After forming, the telescopic rod is shortened and reset. At this time, the above operation is repeated, and the rotating disc 10 rotates one position again. The formed metal powder cylinder rotates with the rotating disc 10 to a position in alignment with the ejector rod 9 and the through hole 13. The cylinder naturally falls into the collection frame 3 through the through hole 13. If it does not fall completely, when the air cylinder 6 acts again, the pressing column 8 moves downward synchronously with the ejector rod 9. The ejector rod 9 extends into the corresponding briquetting groove 11 to push the formed cylinder out from the bottom, ensuring that it falls smoothly into the collection frame 3. Such a design of the rotating disc 10 can simultaneously process two briquetting grooves 11 at the same time, and simultaneously perform the operations of compaction, receiving a new batch of metal powder and unloading, improving the overall work efficiency and ensuring the continuity of the equipment operation.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit the scope of protection of the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the essence and scope of the technical solutions of the present application.
Claims
1. A metal material collecting and packing device, characterized by comprising The utility model provides a support frame (1), a bearing platform (4), a support (5), a pneumatic cylinder (6), a connecting plate (7), a pressing column (8), a jacking rod (9), a rotary disc (10), a storage hopper (12) and a rotating assembly, the support frame (1) top is connected with bearing platform (4), bearing platform (4) top is connected with support (5), and the pneumatic cylinder (6) telescopic rod is downwardly penetrated through support (5) and is connected with connecting plate (7), and the connecting plate (7) bottom is connected with pressing column (8) in symmetry, and the connecting plate (7) bottom is connected with jacking rod (9) near the position of pressing column (8), and bearing platform (4) top middle rotary disc (10) is rotatably connected, and six briquetting grooves (11) are arranged in annular array on rotary disc (10), and pressing column (8) is aligned with briquetting grooves (11) in left and right directions, and jacking rod (9) is aligned with one side briquetting groove (11) in front and back directions, and the storage hopper (12) is connected on the both sides of bearing platform (4) top, and the storage hopper (12) upper end and lower end are open, and the bottom surface is close to rotary disc (10) top, and is aligned with the other side briquetting groove (11) in front and back directions.
2. The metal material collecting and packing device according to claim 1, wherein The rotating assembly includes connecting rod (14), ratchet bar (15), spring (16), support rod (17), ratchet gear (19) and drive assembly, and the connecting plate (7) bottom both sides are connected with connecting rod (14), and the connecting rod (14) both sides are slidably connected with ratchet bar (15), and the ratchet bar (15) and connecting rod (14) are connected with multiple springs (16), and the storage hopper (12) inner side is connected with support rod (17), and the support rod (17) is rotatably connected with ratchet gear (19) through the rotating shaft, and the ratchet gear (19) is engaged with corresponding ratchet bar (15), and the rotary disc (10) is equipped with drive assembly.
3. The metal material collecting and packing apparatus according to claim 2, wherein The drive assembly includes profiled part (18), circular block (20) and convex rod (21), and the rotary disc (10) top middle is connected with profiled part (18), and the rotating shaft inner side of support rod (17) is connected with circular block (20), and the circular block (20) top is connected with convex rod (21).
4. The metal material collecting and packing apparatus according to claim 3, wherein Six arc grooves (24) are arranged on the profiled part (18) in the circumferential direction, and six strip grooves (23) are arranged on the profiled part (18) in the circumferential direction, and the arc grooves (24) and strip grooves (23) are staggered, and the convex rod (21) is slidably connected with the strip grooves (23), and the circular block (20) is connected with the arc grooves (24).
5. The metal material collecting and packing apparatus according to claim 4, wherein The bearing platform (4) is provided with through holes (13) below the jacking rod (9).
6. A metal material collecting and packing device according to claim 5, wherein The utility model also includes a collection frame (3), and the support frame (1) is provided with a collection frame (3) for collecting finished products.