Discharging track device with heating, deleting and selecting functions

By using infrared detection and airflow cleaning, the feeding track device with heating and screening functions solves the problem of unqualified products being mixed in with the feeding track device, and achieves accurate product separation and efficient production.

CN223687554UActive Publication Date: 2025-12-19ZHEJIANG JIANCAI MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520253879.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-19
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

When the existing feeding track device guides the feeding of products, due to the large size and weight errors of special materials, the reliance on visual inspection can lead to defective products being mixed with qualified products, affecting product quality.

Method used

The unloading track device with heating and sorting function uses an infrared detection module to detect the temperature of the workpiece and combines airflow to remove impurities, thereby achieving accurate sorting and guidance of the products.

Benefits of technology

It improves product quality, ensuring that qualified products enter the processing equipment and unqualified products are separated, resulting in high production speed and clean product surfaces.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223687554U_ABST
    Figure CN223687554U_ABST
Patent Text Reader

Abstract

The utility model provides a blanking track device with heating, deleting and selecting functions, which relates to the technical field of blanking tracks and comprises a positioning mounting plate, an air pump is mounted at the bottom of the side end of the positioning mounting plate, a plurality of limiting blocks are mounted at the top of the positioning mounting plate, and a positioning flat plate is further mounted at the top of the positioning mounting plate; a supporting bracket and a positioning bracket are mounted at the top of the positioning flat plate, an oscillating cylinder is mounted at the top of the supporting bracket, and a driving cylinder is mounted at the top of the positioning bracket; a flow guide pipe is mounted at the output end of the air pump at the bottom of the side end of the positioning mounting plate; the side face of the flow guide pipe is connected with a flow dividing pipe. The infrared detection module is used for measuring the temperature of a heated workpiece through infrared rays, whether the workpiece is qualified or not is judged according to data reading and writing, products are accurately deleted and selected, and the problems that part of products made of special materials are unqualified after being machined, and large errors exist when testing is conducted in a visual detection mode are solved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of unloading track, especially to a unloading track device with heating and selection functions. BACKGROUND

[0002] Product unloading is to meet the manufacturing needs of specific products or equipment, to take a certain shape, quantity or quality of material from raw materials for processing, and the products after unloading processing are moved to the designated processing equipment along the track device for further processing. However, in the prior art, when the unloading track device guides the unloading products, due to the existence of size, weight and other unqualified conditions of part of the special material products after processing, the simple visual detection method for testing has a large error, which causes part of the unqualified products to be mixed in the qualified products, affecting the quality of the products. SUMMARY

[0003] The disclosed embodiment relates to a unloading track device with heating and selection functions to solve the problem that the unloading track device in the prior art has a large error when guiding the unloading products, due to the existence of size, weight and other unqualified conditions of part of the special material products after processing, the simple visual detection method for testing has a large error, which causes part of the unqualified products to be mixed in the qualified products, affecting the quality of the products.

[0004] In a first aspect, the present disclosure provides a unloading track device with heating and selection functions, which specifically comprises: a positioning mounting plate, a gas pump is installed at the bottom of the side end of the positioning mounting plate, and a plurality of limiting blocks are installed at the top of the positioning mounting plate, and a positioning flat plate is also installed at the top of the positioning mounting plate; the positioning flat plate is between the plurality of limiting blocks at the top of the positioning mounting plate, and a support bracket and a positioning bracket are installed at the top of the positioning flat plate, wherein a swing cylinder is installed at the top of the support bracket, and a driving cylinder is installed at the top of the positioning bracket; a flow guide pipe is installed on the output end of the gas pump at the side end of the positioning mounting plate; a shunt pipe is connected to the side of the flow guide pipe.

[0005] Further, a through discharge slot and a detection slot are formed at the top of the positioning flat plate, a heating coil is installed at the middle position of the top of the positioning flat plate, and a guide slide rail is installed at one end of the top of the positioning flat plate; an insulating base one is slidably installed at the top of the guide slide rail.

[0006] Further, an insulating base two is installed at the other end of the top of the positioning flat plate; a support rail is installed at the inner side of the insulating base one and the insulating base two; the middle part of the support rail is made of wear-resistant insulating ceramic material, and a workpiece is slidably installed at the inner side of the support rail.

[0007] Further, the top rear side of the insulating base one and the insulating base two is provided with an adjusting plate; the front side of the adjusting plate is provided with a gland contact, wherein the middle position of the gland contact is made of wear-resistant insulating ceramic material, and the side surface of the gland contact is provided with a knob pre-tightening assembly; and the knob pre-tightening assembly is rotationally installed on the side surface of the adjusting plate.

[0008] Further, the output end of the swing cylinder is provided with a material blocking frame; the side end of the material blocking frame is placed on the top of the support guide rail; the output end of the driving cylinder is provided with a selection and distribution plate; the selection and distribution plate is slidingly installed on the side surface of the support guide rail, and the side surface of the support guide rail is provided with a flow guide cover.

[0009] Further, the flow guide cover is above the top discharge slot of the positioning flat plate; the bottom of the positioning installation plate is provided with a discharge cover, and the bottom of the positioning installation plate is further provided with a fixing support; the discharge cover is a conical structure, and the discharge cover is below the top discharge slot of the positioning flat plate; the side end of the fixing support is provided with an infrared detection module; and the detection end of the infrared detection module faces the side end of the material blocking frame.

[0010] Further, the side end of the support guide rail is provided with a positioning plate; the positioning plate is provided with a jet pipe; the jet pipe is a U-shaped structure, and the side surface of the jet pipe is provided with a nozzle, and the bottom of the jet pipe is connected with the side end of the shunt pipe.

[0011] The utility model provides a kind of unloading track device with heating selection function, with following beneficial effects:

[0012] The utility model in use, by using infrared detection module utilizes infrared to the workpiece after heating temperature measurement, according to data read-write determination workpiece is qualified, product moves along unloading track, workpiece moves to the middle position of support guide rail, after heating coil moves to the position of material blocking frame side end, infrared detection module detects workpiece temperature by infrared, to detect whether product is qualified, qualified product is continuously moved to processing equipment by support guide rail inside, unqualified product is discharged by flow guide cover, can accurately select product, improve the quality of product.

[0013] In addition, by using the airflow sprayed by jet pipe to clean the impurities adhered on workpiece, when product moves along unloading track, before workpiece moves along support guide rail inside, the airflow generated by air pump enters into jet pipe and sprays out through shunt pipe, to blow and clean the impurities adhered on workpiece, to ensure the smooth movement of workpiece on support guide rail, with high production rate. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be briefly introduced to the drawings of the embodiments.

[0015] The drawings in the following description are merely some embodiments of the present application, and are not a limitation of the present application.

[0016] In the drawings:

[0017] Figure 1 A schematic diagram showing the overall structure of the present application is shown;

[0018] Figure 2 A schematic diagram showing the bottom structure of the present application is shown;

[0019] Figure 3 A schematic diagram showing the support guide rail structure of the present application is shown;

[0020] Figure 4 A schematic diagram showing the material blocking frame structure of the present application is shown;

[0021] Figure 5 A schematic diagram showing the flow guide cover structure of the present application is shown;

[0022] Figure 6 A schematic diagram showing the flow distribution pipe structure of the present application is shown;

[0023] List of reference signs

[0024] 1, positioning mounting plate; 101, positioning flat plate; 102, heating coil; 103, guide slide rail; 104, insulating base one; 105, insulating base two; 106, support guide rail; 107, adjusting plate; 108, gland contact; 109, knob pre-tightening assembly;

[0025] 2, support bracket; 201, swing cylinder; 202, material blocking frame; 203, positioning bracket; 204, drive cylinder; 205, selection and distribution plate; 206, flow guide cover; 207, discharge cover; 208, fixed bracket; 209, infrared detection module;

[0026] 3, flow guide pipe; 301, flow distribution pipe; 302, positioning plate; 303, air jet pipe;

[0027] 4, workpiece. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] Reference is made to Figures 1 to 6 :

[0030] In embodiment one, the utility model provides a take heating and delete function's unloading track device, include: positioning mounting plate 1, the side end bottom of positioning mounting plate 1 is equipped with air pump, and the top of positioning mounting plate 1 is equipped with multiple limit blocks, the top of positioning mounting plate 1 still is equipped with positioning flat plate 101, the top of positioning flat plate 101 is equipped with the through discharge groove and detection groove, and the middle position of positioning flat plate 101 top is equipped with heating coil 102, and one end of the top of positioning flat plate 101 is equipped with guide slide rail 103, the top of guide slide rail 103 is equipped with insulating base no. 104 with sliding, the other end of the top of positioning flat plate 101 is equipped with insulating base no. 105, the inner side of insulating base no. 104 and insulating base no. 105 is equipped with support rail 106, the middle part of support rail 106 is wear-resistant insulating ceramic material, the inner side of support rail 106 is equipped with workpiece 4 with sliding, the top rear side of insulating base no. 104 and insulating base no. 105 is equipped with adjusting plate 107, the front side of adjusting plate 107 is equipped with gland contact 108, wherein, the middle position of gland contact 108 is wear-resistant insulating ceramic material, the side of gland contact 108 is equipped with knob pre-tightening assembly 109, knob pre-tightening assembly 109 rotationally installs in the side of adjusting plate 107.

[0031] In the embodiment of the present disclosure, when the product moves along the unloading track, the height of the workpiece 4 is adjusted by the rotating knob pre-tightening assembly 109 of the adjusting plate 107, the height of the gland contact 108 is adjusted by the knob pre-tightening assembly 109, so that the gland contact 108 is at the appropriate height, the insulating base no. 104 is fixed at the appropriate position along the guide slide rail 103, the position of the support rail 106 is fixed by the insulating base no. 104 and the insulating base no. 105, the workpiece 4 slides at the bottom of the gland contact 108 along the inner side of the support rail 106, when the workpiece 4 moves to the middle position of the support rail 106 and the gland contact 108, the heating coil 102 on the top of the positioning flat plate 101 on the top of the positioning mounting plate 1 heats the workpiece 4, the middle position of the support rail 106 and the gland contact 108 is wear-resistant insulating ceramic material and is not affected by high temperature, the qualified products pass through the inner side of the support rail 106 and continuously move, and the unqualified products are discharged through the discharge groove on the positioning flat plate 101.

[0032] The second embodiment is based on the first embodiment, the positioning plate 101 is positioned between the plurality of limiting blocks on the top of the positioning mounting plate 1, and the top of the positioning plate 101 is provided with a supporting bracket 2 and a positioning bracket 203, wherein the top of the supporting bracket 2 is provided with an oscillating cylinder 201, and the top of the positioning bracket 203 is provided with a driving cylinder 204; the output end of the oscillating cylinder 201 is provided with a material blocking frame 202; the side end of the material blocking frame 202 is placed on the top of the supporting guide rail 106; the output end of the driving cylinder 204 is provided with a selection and distribution plate 205; the selection and distribution plate 205 is slidingly installed on the side of the supporting guide rail 106, and the side of the supporting guide rail 106 is provided with a flow guide cover 206; the flow guide cover 206 is above the top of the positioning plate 101; the bottom of the positioning mounting plate 1 is provided with a discharging cover 207, and the bottom of the positioning mounting plate 1 is also provided with a fixing bracket 208; the discharging cover 207 is a conical structure, and the discharging cover 207 is below the top of the positioning plate 101; the side end of the fixing bracket 208 is provided with an infrared detection module 209; the detection end of the infrared detection module 209 faces the side end of the material blocking frame 202; when the product moves along the discharging track, the oscillating cylinder 201 at the top of the supporting bracket 2 drives the material blocking frame 202 to move, so that the side end of the material blocking frame 202 is placed on the supporting guide rail 106; when the heated workpiece 4 moves to the side end of the material blocking frame 202, the infrared detection module 209 at the side end of the fixing bracket 208 detects the temperature through the detection groove on the positioning plate 101, reads and writes data to determine whether it is qualified, and after the material blocking frame 202 is retracted by the oscillating cylinder 201, the workpiece 4 continuously slides along the supporting guide rail 106; for the qualified product, the driving cylinder 204 at the top of the positioning bracket 203 drives the selection and distribution plate 205 to move away from the side of the supporting guide rail 106, so that the qualified workpiece 4 slides to the processing equipment; for the unqualified workpiece 4, the driving cylinder 204 drives the selection and distribution plate 205 to be attached to the side of the supporting guide rail 106, and the workpiece 4 moves downward through the flow guide cover 206 on the side of the selection and distribution plate 205, and the unqualified workpiece 4 passes through the discharging cover 207 on the positioning plate 101 to be discharged.

[0033] The embodiment three is based on the embodiment one, the output end of the air pump at the bottom of the side end of the positioning mounting plate 1 is provided with a flow guide pipe 3; the side of the flow guide pipe 3 is connected with a shunt pipe 301; the side end of the supporting guide rail 106 is provided with a positioning plate 302; the positioning plate 302 is provided with a jet pipe 303; the jet pipe 303 is a U-shaped structure, the side of the jet pipe 303 is provided with a nozzle, and the bottom of the jet pipe 303 is connected with the side end of the shunt pipe 301; when the product moves along the blanking rail, the workpiece 4 is between the two positioning plates 302 before sliding along the supporting guide rail 106; the airflow generated by the air pump at the bottom of the side end of the positioning mounting plate 1 enters the inside of the shunt pipe 301 through the flow guide pipe 3, the airflow in the shunt pipe 301 enters the jet pipe 303 and flows out through the nozzles on the side of the jet pipe 303 to blow and clean the impurities on the workpiece 4, so as to ensure the cleanliness of the surface of the workpiece 4 and smoothly move the workpiece 4 along the supporting guide rail 106, thereby improving the production efficiency of the product.

[0034] The working principle of the embodiment is as follows: when in use, the workpiece 4 is between the two positioning plates 302, the airflow generated by the air pump at the bottom of the side end of the positioning mounting plate 1 enters the inside of the shunt pipe 301 through the flow guide pipe 3, and then enters the jet pipe 303 and flows out through the nozzles on the side of the jet pipe 303 to blow and clean the impurities on the workpiece 4; the workpiece 4 smoothly moves along the supporting guide rail 106 and slides at the bottom of the pressure cover contact 108; when the workpiece 4 moves to the middle position between the supporting guide rail 106 and the pressure cover contact 108, the heating coil 102 heats the workpiece 4; the middle position between the supporting guide rail 106 and the pressure cover contact 108 is made of wear-resistant insulating ceramic material and is not affected by high temperature; the swing cylinder 201 drives the material blocking frame 202 to move and place on the supporting guide rail 106 to block the heated workpiece 4; the infrared detection module 209 at the side end of the fixed support 208 detects the temperature through the detection groove on the positioning flat plate 101, reads and writes data to determine whether it is qualified; after the swing cylinder 201 drives the material blocking frame 202 to retract, the workpiece 4 continuously slides along the supporting guide rail 106; the drive cylinder 204 at the top of the positioning support 203 drives the selected material distribution plate 205 to move away from the side of the supporting guide rail 106; the qualified workpiece 4 slides to the processing equipment; for the unqualified workpiece 4, the drive cylinder 204 drives the selected material distribution plate 205 to be attached to the side of the supporting guide rail 106; the workpiece 4 moves downward through the flow guide cover 206 and is discharged.

[0035] In this paper, the following points need to be noted:

[0036] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0037] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined to obtain new embodiments.

[0038] The above merely provides the specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A downline track device with heat sorting functionality, comprising: The utility model provides a positioning installation board (1), the side end bottom of positioning installation board (1) is equipped with air pump, and the top of positioning installation board (1) is equipped with multiple limiting blocks, and the top of positioning installation board (1) is also equipped with positioning flat plate (101), characterized by, positioning flat plate (101) is between multiple limiting blocks of the top of positioning installation board (1), and the top of positioning flat plate (101) is equipped with support support (2) and positioning support (203), wherein, the top of support support (2) is equipped with swing air cylinder (201), and the top of positioning support (203) is equipped with drive air cylinder (204), the output end of air pump of the side end bottom of positioning installation board (1) is equipped with draft tube (3), the side of draft tube (3) is connected with shunt pipe (301).

2. The blanking track device with a heating sorting function according to claim 1, characterized in that, The top of positioning flat plate (101) is equipped with through discharge groove and detection groove, and the middle position of the top of positioning flat plate (101) is equipped with heating coil (102), and one end of the top of positioning flat plate (101) is equipped with guide slide rail (103), the top of guide slide rail (103) is slidably installed with insulating base one (104).

3. The blanking track device with a heating sorting function according to claim 2, characterized in that, The other end of the top of positioning flat plate (101) is equipped with insulating base two (105), the inner side of insulating base one (104) and insulating base two (105) is equipped with support rail (106), the middle part of support rail (106) is wear-resistant insulating ceramic material, and the inner side of support rail (106) is slidably installed with workpiece (4).

4. The blanking rail device with a heating sorting function according to claim 3, characterized in that, The top rear side of insulating base one (104) and insulating base two (105) is equipped with adjusting plate (107), the front side of adjusting plate (107) is equipped with gland contact piece (108), wherein, the middle position of gland contact piece (108) is wear-resistant insulating ceramic material, the side of gland contact piece (108) is equipped with knob pre-tightening assembly (109), knob pre-tightening assembly (109) is rotatably installed on the side of adjusting plate (107).

5. The blanking track device with a heating sorting function according to claim 4, characterized in that, The output end of swing air cylinder (201) is equipped with material blocking frame (202), the side end of material blocking frame (202) is placed on the top of support rail (106), the output end of drive air cylinder (204) is equipped with selected material distribution plate (205), selected material distribution plate (205) is slidably installed on the side of support rail (106), and support rail (106) is equipped with draft cover (206).

6. The blanking track device with a heating sorting function according to claim 5, characterized in that, The top of positioning flat plate (101) is equipped with through discharge groove and detection groove, and the middle position of the top of positioning flat plate (101) is equipped with heating coil (102), and one end of the top of positioning flat plate (101) is equipped with guide slide rail (103), the top of guide slide rail (103) is slidably installed with insulating base one (104). The other end of the top of positioning flat plate (101) is equipped with insulating base two (105), the inner side of insulating base one (104) and insulating base two (105) is equipped with support rail (106), the middle part of support rail (106) is wear-resistant insulating ceramic material, and the inner side of support rail (106) is slidably installed with workpiece (4). The top rear side of insulating base one (104) and insulating base two (105) is equipped with adjusting plate (107), the front side of adjusting plate (107) is equipped with gland contact piece (108), wherein, the middle position of gland contact piece (108) is wear-resistant insulating ceramic material, the side of gland contact piece (108) is equipped with knob pre-tightening assembly (109), knob pre-tightening assembly (109) is rotatably installed on the side of adjusting plate (107). The output end of swing air cylinder (201) is equipped with material blocking frame (202), the side end of material blocking frame (202) is placed on the top of support rail (106), the output end of drive air cylinder (204) is equipped with selected material distribution plate (205), selected material distribution plate (205) is slidably installed on the side of support rail (106), and support rail (106) is equipped with draft cover (206). The top of positioning flat plate (101) is equipped with through discharge groove and detection groove, and the middle position of the top of positioning flat plate (101) is equipped with heating coil (102), and one end of the top of positioning flat plate (101) is equipped with guide slide rail (103), the top of guide slide rail (103) is slidably installed with insulating base one (104).

7. The blanking track device with a heating sorting function according to claim 6, characterized in that, The side end of the support rail (106) is provided with a positioning plate (302); the positioning plate (302) is provided with a gas jet pipe (303); the side of the gas jet pipe (303) is provided with a nozzle, and the bottom of the gas jet pipe (303) is connected with the side end of the shunt pipe (301).