Multifunctional reel-to-reel material receiving machine

By integrating cleaning, winding, and diaphragm units, the multi-functional roll-to-roll rewinder solves the problem that existing rewinders cannot simultaneously clean and ship diaphragms, achieving efficient and flat rewinding of the material strip.

CN223687729UActive Publication Date: 2025-12-19DONGGUAN JUSHENG METAL TECH CO LTD
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Patent Information

Application Number
CN202422954892.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-12-19
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing material receiving machine has only one function and cannot simultaneously clean the material strip and ship the diaphragm, resulting in uneven material strip winding.

Method used

Design a multi-functional roll-to-roll take-up machine that integrates a cleaning unit, a take-up unit, and a pad film unit. It uses a dust-adhesive roller group and a variable diameter take-up mechanism to achieve cleaning, correction, and take-up of the material strip. The pad film is used to protect the material strip spacing, and the material strip status is detected by a proximity sensor.

Benefits of technology

It integrates the cleaning of the material strip and the delivery of the diaphragm, avoiding the problem of uneven winding caused by the addition of extra equipment, and improving the flatness and efficiency of the material strip winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material receiving machines, in particular to a multifunctional roll-to-roll material receiving machine which comprises a machine frame, a cleaning unit, a rolling unit and a pad film unit are sequentially arranged on the machine frame from front to back, and a material belt is rolled by the rolling unit after being cleaned by the cleaning unit. A pad film on the pad film unit is sent out and then rolled up together with the material belts by the rolling-up unit, and the pad film is located between the upper layer material belt and the lower layer material belt on the rolling-up unit, so that integration of material rolling-up, film separation and cleaning can be achieved, an external machine does not need to be additionally arranged, and the production cost is reduced. Therefore, the problems of deflection or abrasion caused by different speeds of all sections, unparallelism and mismatching of the devices and the like due to series connection of multiple devices are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to material collecting machine technical field, specifically point to multi -functional roll -to -roll material collecting machine. BACKGROUND

[0002] The existing material collecting machine has single function, can only automatic deviation rectification, meets the product requiring higher requirement needs diaphragm delivery, also has certain request to surface cleaning, needs to increase a cleaning machine additionally to satisfy the delivery need, and the increase external machine will also cause the material belt to be not even because the alignment difference of material belt.

[0003] Based on this, the present application provides a multifunctional roll-to-roll material collecting machine, which synchronously completes the cleaning, diaphragm and other processes of the material belt to reduce the need for continuous deviation rectification during material belt processing. UTILITY MODEL CONTENTS

[0004] The utility model aims at least solve the problem of the existing technology that the material belt needs diaphragm delivery and needs to be additionally provided with a cleaning device.

[0005] The present application provides a multifunctional roll-to-roll material collecting machine, which is achieved by the following technical means: including a rack;

[0006] A cleaning unit, a winding unit and a diaphragm unit are sequentially arranged on the rack from front to back. The material belt is wound by the winding unit after being cleaned by the cleaning unit. The diaphragm on the diaphragm unit is sent out and wound together with the material belt by the winding unit. The diaphragm is located between the upper and lower layers of the material belt on the winding unit.

[0007] Preferred technical solution one: the cleaning unit comprises a cleaning roller group rotatably installed on the rack, the cleaning roller group is composed of two groups of dust sticking rollers, a dust sticking rubber roll is fixedly sleeved on the dust sticking roller, and deviation rectification and dust sticking are realized.

[0008] Preferred technical solution two: the winding unit comprises a rotating disc rotatably arranged in the middle of the rack and a variable-diameter winding mechanism mounted on the rotating disc, and the variable-diameter winding mechanism is used for winding the material belt and the diaphragm.

[0009] Preferred technical solution three: the variable-diameter winding mechanism comprises a horizontal column fixed at the center of the rotating disc, an annular seat one and an annular seat two are slidably sleeved on the horizontal column, and a limiting disc is also fixedly sleeved on the horizontal column, a plurality of slide grooves are radially formed in the limiting disc, a group of supporting plates are slidably arranged in each group of slide grooves, and the annular seat one and the annular seat two are connected with the plurality of supporting plates through adjusting rods.

[0010] Preferably, the fourth aspect of the present application is characterized in that the pad film unit comprises a pad film conveying roller rotatably mounted on the rear side of the frame, a film roll is fixedly sleeved on the pad film conveying roller, the pad film is synchronously conveyed backward with the material belt by the pad film conveying roller, and the pad film is located on the upper side corresponding to a group of material belts.

[0011] Preferably, the fifth aspect of the present application is characterized in that the cleaning rollers in the cleaning unit are distributed with multiple groups.

[0012] Preferably, the sixth aspect of the present application is characterized in that the frame is further fixed with a proximity sensor between the winding unit and the cleaning unit, the proximity sensor is used for detecting the material belt, and the frame is further fixed with a warning light, the warning light is signal connected with the proximity sensor.

[0013] The above structure makes the present application have the following beneficial effects:

[0014] 1. The design can realize the integration of winding material, diaphragm and cleaning, and does not need to additionally increase an external machine, thereby reducing the problems of winding deviation or scratch caused by different speeds of each section, non-parallel and non-matching between devices, etc.

[0015] 2. A group of dust sticking paper rolls are added on the limiting shaft at the material inlet, which serves as the limiting shaft and the dust sticking roller, and realizes the functions of deviation correction and dust sticking.

[0016] 3. A pad film device (protective film) with tension is designed at the material outlet, which can realize the protection of the interval film between each layer of product, and the tightness of the winding material can be realized by adjusting the size of the tension.

[0017] 4. The upper and lower shafts are one-to-one corresponding. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, and are used together with the embodiments of the present application to explain the present application, and do not constitute a limitation on the present application. In the drawings:

[0019] Figure 1 It is a schematic view of the overall structure of the present application.

[0020] Figure 2 It is a sectional view of the present application.

[0021] Wherein, 1, rack, 2, cleaning unit, 21, light roller group, 22, cleaning roller group, 221, dust sticking roller, 222, dust sticking rubber roll, 3, winding unit, 31, rotating disc, 32, variable-diameter winding mechanism, 321, horizontal column, 322, annular seat one, 323, annular seat two, 324, limiting disc, 3241, sliding groove, 325, supporting plate, 326, adjusting rod, 327, telescopic rod, 328, horizontal rod, 4, cushion film unit, 41, cushion film conveying roller, 5, proximity sensor, 6, warning light, 7, touch screen. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0023] Please refer to Figure 2 , the multifunctional roll-to-roll material winding machine comprises a rack 1, a cleaning unit 2, a winding unit 3 and a cushion film unit 4 are sequentially arranged on the rack 1 from front to back, the material belt is wound by the winding unit 3 after being cleaned by the cleaning unit 2, the cushion film on the cushion film unit 4 is sent out and wound by the winding unit 3 together with the material belt, and the cushion film is located between the upper and lower material belts on the winding unit 3.

[0024] Please refer to Figures 1-2 , the multifunctional roll-to-roll material winding machine, the cleaning unit 2 comprises a cleaning roller group 22 rotatably installed on the rack 1, the cleaning roller group 22 is composed of two groups of dust sticking rollers 221 rotatably installed on the rack 1, the dust sticking rubber roll 222 is fixedly sleeved on the dust sticking roller 221, the two groups of dust sticking rollers 221 clamp the material belt and contact the upper and lower surfaces of the material belt for dust removal, and the dust sticking roller 221 is also used as a limiting shaft to realize the functions of deviation correction and dust sticking; a plurality of groups of cleaning roller groups 22 are distributed in front of and behind the cleaning unit 2, so that the material belt can be repeatedly cleaned, and the plurality of groups of cleaning roller groups 22 are distributed in a staggered manner in height, so as to increase the contact area between the dust sticking rubber roll 222 and the material belt.

[0025] The cleaning unit 2 further comprises a light roller group 21 rotatably installed on the rack 1, the light roller group 21 is located at the rear side of the cleaning roller group 22 and is composed of two groups of light rollers, the light rollers are rotatably installed on the rack 1 and are clamped by the two groups of light rollers after cleaning the material belt and are conveyed backward, so as to further limit the material belt.

[0026] Please refer to Figures 1-2, multifunctional roll-to-roll material winding machine, the winding unit 3 comprises a rotating disc 31 rotatably arranged in the middle of the rack 1 and a variable-diameter winding mechanism 32 installed on the rotating disc 31, the variable-diameter winding mechanism 32 is used for winding the material belt and the cushion film, a motor one connected with the rotating disc 31 is fixed on the rack 1, and the rotating disc 31 is driven to rotate by the motor one;

[0027] The variable-diameter winding mechanism 32 comprises a cross column 321 fixed at the center of the rotating disc 31, an annular seat one 322 and an annular seat two 323 are slidably arranged on the cross column 321, and a limiting disc 324 is also fixedly arranged on the cross column 321, a plurality of slide grooves 3241 are radially formed in the limiting disc 324, and a group of supporting plates 325 are slidably arranged in each slide groove 3241, the plurality of supporting plates 325 are distributed around the cross column 321 and form winding drums for winding the material belt and the cushion film, and the annular seat one 322 and the annular seat two 323 are hingedly connected with the plurality of supporting plates 325 through adjusting rods 326, by controlling the positions of the annular seat one 322 and the annular seat two 323 on the cross column 321, the spacing between the supporting plates 325 and the cross column 321 can be controlled by changing the inclination angle of the adjusting rods 326, and then the diameter of the winding drum can be adjusted, so that the winding tension of the material belt during winding can be controlled;

[0028] The cross column 321 is fixed with a telescopic rod 327, and the telescopic end of the telescopic rod 327 is fixed with the annular seat one 322 and the annular seat two 323 through a transverse rod 328, so as to adjust the positions of the annular seat one 322 and the annular seat two 323 on the cross column 321 by the telescopic control of the telescopic rod 327.

[0029] Please refer to Figure 2 , multifunctional roll-to-roll material winding machine, the cushion film unit 4 comprises a cushion film conveying roller 41 rotatably arranged on the rear side of the rack 1, a motor two connected with the cushion film conveying roller 41 is fixed on the rack 1, the cushion film conveying roller 41 is driven to rotate by the motor two, a film roll is fixedly arranged on the cushion film conveying roller 41, the cushion film is synchronously conveyed to the winding drum with the material belt by the rotation of the cushion film conveying roller 41, and the conveying tension is controlled, and the cushion film is located on the upper side corresponding to a group of material belts, so as to isolate the material belts wound on the winding drum layer by layer by using the cushion film

[0030] Please refer to Figure 2 , multifunctional roll-to-roll material winding machine, a proximity sensor 5 is further fixed on the rack 1 between the winding unit 3 and the cleaning unit 2, the proximity sensor 5 is used for detecting the material belt, and a warning lamp 6 is further fixed on the rack 1, the warning lamp 6 is signal-connected with the proximity sensor 5, if the material belt is broken, the proximity sensor 5 cannot detect the existence of the material belt, that is, a signal is fed back to start the warning lamp 6 to issue a warning signal;

[0031] A touch screen 7 is fixed on the rack 1, the touch screen 7 is electrically connected with the motor one, the motor two, the warning lamp 6 and the proximity sensor 5, and is used for controlling the working states of the motor one, the motor two, the warning lamp 6 and the proximity sensor 5.

[0032] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A multi-functional roll-to-roll take-up machine, comprising a frame (1), characterized in that: A cleaning unit (2), a winding unit (3), and a padding film unit (4) are arranged sequentially from front to back on the frame (1); After being cleaned by the cleaning unit (2), the material strip is wound up by the winding unit (3). The padding film on the padding film unit (4) is also wound up by the winding unit (3) together with the material strip after being sent out. The cleaning unit (2) includes a cleaning roller assembly (22) rotatably mounted on the frame (1). The cleaning roller assembly (22) consists of two sets of sticky rollers (221) on the upper and lower sides. Sticky rollers (221) are fixedly fitted with sticky adhesive paper rolls (222). The winding unit (3) includes a turntable (31) rotatably disposed in the middle of the frame (1) and a variable diameter winding mechanism (32) mounted on the turntable (31). The variable diameter winding mechanism (32) is used to wind up the material strip and the pad film. The padding film unit (4) includes a padding film conveying roller (41) rotatably mounted on the rear side of the frame (1), and a film roll is fixedly placed on the padding film conveying roller (41).

2. The multi-functional roll-to-roll take-up machine according to claim 1, characterized in that: The cleaning unit (2) has multiple sets of cleaning rollers (22) distributed in front and behind.

3. The multi-functional roll-to-roll take-up machine according to claim 2, characterized in that: The multiple sets of cleaning rollers (22) are staggered in height.

4. The multi-functional roll-to-roll take-up machine according to claim 3, characterized in that: A proximity sensor (5) is also fixed on the frame (1) between the winding unit (3) and the cleaning unit (2). The proximity sensor (5) is used to detect the material strip. At the same time, a warning light (6) is also fixed on the frame (1). The warning light (6) is connected to the proximity sensor (5).

5. The multi-functional roll-to-roll take-up machine according to claim 4, characterized in that: The variable diameter winding mechanism (32) includes a horizontal column (321) fixed at the center of the turntable (31). A ring seat one (322) and a ring seat two (323) are slidably sleeved on the horizontal column (321). A limiting plate (324) is also fixedly sleeved on the horizontal column (321). The limiting plate (324) has multiple sets of sliding grooves (3241) radially opened. A set of support plates (325) is slidably arranged in each set of sliding grooves (3241). The multiple sets of support plates (325) are distributed around the horizontal column (321) and form a winding drum for winding the material strip and the pad film. At the same time, the ring seat one (322) and the ring seat two (323) are hinged to the multiple sets of support plates (325) through adjusting rods (326). A telescopic rod (327) is fixed on the crossbar (321), and the telescopic end of the telescopic rod (327) is fixed to the first ring seat (322) and the second ring seat (323) through the fixed crossbar (328).