Multifunctional heat treatment production line
The adjustable fixed components and circulating cooling system of the multi-functional heat treatment production line solve the problem of poor adaptability of existing equipment, achieve efficient processing and uniform cooling of different workpieces, and reduce the transformation cost and coolant consumption.
Patent Information
- Application Number
- CN202423289691.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing heat treatment production lines are difficult to adapt to different types of heat treatment processes, resulting in low efficiency when processing diverse workpieces. Furthermore, equipment modification is complex and costly, and it is difficult to adapt to workpieces of different sizes and shapes.
A multifunctional heat treatment production line was designed, which adopts an adjustable heat treatment workpiece fixing component and a circulating coolant system to achieve adaptive clamping of workpieces of different sizes and shapes. The coolant circulation system composed of circulation pipes and suction pumps improves cooling uniformity and production efficiency.
It enables flexible adaptation to workpieces of different sizes and shapes without complex modifications, improving production efficiency, reducing coolant consumption and operating costs, and enhancing cooling uniformity.
Smart Images

Figure CN223688378U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of heat treatment production, specifically to a multifunctional heat treatment production line. BACKGROUND
[0002] Heat treatment process is a crucial link in manufacturing industry, which improves the mechanical properties and service life of workpieces by changing the microstructure of materials. At present, the heat treatment production line on the market is designed for specific process or workpiece type, and common heat treatment methods include quenching, tempering, annealing, carburizing, etc.
[0003] The existing production line is difficult to adapt to different types of heat treatment process, resulting in low efficiency when processing diversified workpieces. Changing the process flow usually requires complex equipment modification, which is costly and time-consuming. The equipment is difficult to adapt to workpieces of different sizes and shapes, limiting its application range. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a multifunctional heat treatment production line to solve the problems raised in the background.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a multifunctional heat treatment production line, comprising a heat treatment control body, a cooling pool is arranged on one side of the heat treatment control body, a filter screen is arranged in the cooling pool, a support seat is arranged on the inner side of the cooling pool, a heat treatment workpiece fixing assembly is arranged on the support seat, the heat treatment workpiece fixing assembly is used for clamping and moving heat treatment workpieces of various shapes, a distribution disc is arranged on one side of the heat treatment control body, a spray head is arranged at the bottom of the distribution disc, a circulating pipe is arranged between the distribution disc and one side of the bottom of the cooling pool, and a suction pump is arranged on the circulating pipe.
[0006] Preferably, a liquid outlet pipe is arranged on one side of the cooling pool, and a control valve is arranged on the liquid outlet pipe.
[0007] Preferably, the heat treatment workpiece fixing assembly comprises a transmission screw, a sliding groove is formed on one side of the support seat, the transmission screw is located in the sliding groove and rotationally connected to the support seat through a bearing, and a first motor is arranged at the top of the transmission screw.
[0008] Preferably, a sliding seat is arranged on the transmission screw, the sliding seat and the transmission screw are connected through internal and external threads, a transmission shaft is rotationally connected to the sliding seat, a second motor is arranged at one end of the transmission shaft, a fixed seat is arranged at the end of the transmission shaft, and the fixed seat is in a "Fang" block structure.
[0009] Preferably, the fixing seat is provided with a first clamping seat, the top of the fixing seat is screwed with an adjusting screw rod, the bottom of the adjusting screw rod is rotationally connected with a second clamping seat, the second clamping seat is oppositely arranged with the first clamping seat, and both are in a "V"-shaped groove block structure, and the second clamping seat and the first clamping seat are used for clamping the heat treatment workpiece.
[0010] Preferably, a plurality of spray heads are arranged, and the plurality of spray heads are arranged in transverse direction of the support seat and are located above the heat treatment workpiece.
[0011] Compared with the prior art, the heat treatment production line has the advantages that:
[0012] 1. The heat treatment workpiece fixing assembly can easily adapt to workpieces of different sizes and shapes, including square and circular workpieces, without the need for complex equipment modification, greatly improving the application range of the production line, and the heating and cooling process is integrally designed, reducing the transfer time of the workpiece between heating and cooling, and improving the production efficiency.
[0013] 2. The cooling liquid circulation system formed by the circulation pipe and the suction pump realizes the recycling of the cooling liquid, reduces the consumption and replacement frequency of the cooling liquid, reduces the operating cost, and the workpiece invades the cooling pool and the spray head uniformly sprays cooling at the same time, which is beneficial to the uniformity of cooling. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structure schematic view of several links of the heat treatment production line.
[0015] Figure 2 It is a structure schematic view of the other side of the support seat.
[0016] Figure 3 It is a structure schematic view of the spraying assembly.
[0017] Figure 4 It is a structure schematic view of the heat treatment workpiece fixing assembly.
[0018] Figure 5 It is a structure schematic view of the heat treatment production line Figure 4 It is an enlarged structure schematic view of A in the heat treatment production line.
[0019] In the figure: heat treatment control machine body 1; cooling pool 2; filter screen 21; support seat 3; sliding groove 31; transmission screw rod 32; sliding seat 33; transmission shaft 34; fixing seat 35; first clamping seat 36; adjusting screw rod 37; second clamping seat 38; liquid distribution disc 4; spray head 41; circulation pipe 5; suction pump 6. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0021] Please refer to Figures 1 to 5 The utility model provides a kind of technical scheme: a multifunctional heat treatment production line, including heat treatment control body 1, cooling pool 2 is installed on one side of heat treatment control body 1, filter screen 21 is fixedly installed in the inside of cooling pool 2, outlet pipe is installed on one side of cooling pool 2, control valve is installed on outlet pipe.
[0022] Supporting seat 3 is fixed to the inside of cooling pool 2, the bottom of supporting seat 3 is located in cooling pool 2, and the cooling liquid in cooling pool 2 is invaded, and heat treatment workpiece fixing assembly is arranged on supporting seat 3, which is convenient to adjust, heat treatment workpiece fixing assembly includes transmission screw 32, one side of supporting seat 3 is provided with sliding groove 31, transmission screw 32 is located in sliding groove 31 and is rotatably connected to supporting seat 3 by bearing, first motor is installed on the top of transmission screw 32, and the output end of first motor is fixedly connected with transmission screw 32, and the model of first motor can be selected according to actual working condition.
[0023] Transmission screw 32 is provided with sliding seat 33, and sliding seat 33 is connected between transmission screw 32, transmission shaft 34 is rotatably connected to sliding seat 33, second motor is installed on one end of transmission shaft 34, the model of second motor can be selected according to actual working condition, the end of transmission shaft 34 is fixedly connected with fixed seat 35, fixed seat 35 is " " type block structure, first clamping seat 36 is fixedly connected to fixed seat 35.
[0024] Adjusting screw 37 is screwed on the top of fixed seat 35, second clamping seat 38 is rotatably connected to the bottom of adjusting screw 37, second clamping seat 38 and first clamping seat 36 are oppositely arranged, and both are " V " type groove block structure, suitable for clamping square and circular workpieces, second clamping seat 38 and first clamping seat 36 are used for clamping heat treatment workpieces.
[0025] One side of heat treatment control body 1 is fixedly connected with distribution disc 4, spray head 41 is installed on the bottom of distribution disc 4, spray head 41 is communicated between distribution disc 4, distribution disc 4 is communicated with circulating pipe 5, a plurality of spray heads 41 are arranged along the transverse direction of supporting seat 3, circulating pipe 5 is installed between the bottom side of distribution disc 4 and cooling pool 2, suction pump 6 is installed on circulating pipe 5, and spray head 41 is located above heat treatment workpiece.
[0026] According to the size and shape of the workpiece, the position and angle of the fixed seat 35 are adjusted through the transmission screw 32, the sliding seat 33 and the transmission shaft 34, and the workpiece is clamped through the first clamping seat 36 and the second clamping seat 38, the heat treatment control machine body 1 heats the workpiece according to the preset process parameters, realizes different heat treatment processes such as quenching, tempering and annealing, after the workpiece is heated, the cooling liquid is uniformly sprayed through the spray head 41 to realize rapid cooling, the circulating pipe 5 and the suction pump 6 ensure the continuous circulation of the cooling liquid, at the same time, the first motor is started, the first motor drives the transmission screw 32 to rotate, so that the sliding seat 33 moves downward, the whole workpiece after heating also moves downward, and then the workpiece invades the cooling pool 2, so that the cooling treatment is carried out, the workpiece invades the cooling pool 2 and the spray head 41 sprays the cooling liquid uniformly at the same time, which is beneficial to the uniformity of cooling, so that the heating and cooling multifunctional integrated heat treatment production line is realized.
[0027] The heating device in the heat treatment production line is not shown in the drawing, which is a common device in the art and will not be described again, the control mode of the utility model is automatically controlled through the controller, the control circuit of the controller can be realized through simple programming by the person skilled in the art, the power supply also belongs to the common knowledge in the art, and the utility model is mainly used for protecting mechanical devices, therefore, the control mode and circuit connection of the utility model will not be explained in detail.
[0028] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A multifunctional heat treatment production line comprising a heat treatment control machine body (1), characterized in that: The heat treatment control machine body (1) is provided with a cooling pool (2) on one side, the inside of the cooling pool (2) is provided with a filter screen (21), the inner side of the cooling pool (2) is provided with a support seat (3), the support seat (3) is provided with a heat treatment workpiece fixing assembly convenient to adjust, the heat treatment workpiece fixing assembly is used for clamping and moving heat treatment workpieces of various shapes, a distribution tray (4) is arranged on one side of the heat treatment control machine body (1), the bottom of the distribution tray (4) is provided with a spray head (41), a circulating pipe (5) is arranged between the distribution tray (4) and the bottom side of the cooling pool (2), and a suction pump (6) is arranged on the circulating pipe (5).
2. A multi-functional heat treatment production line according to claim 1, characterized in that: One side of the cooling pool (2) is provided with a liquid outlet pipe, and the liquid outlet pipe is provided with a control valve.
3. A multi-functional heat treatment production line according to claim 1, characterized in that: The heat treatment workpiece fixing assembly comprises a transmission screw (32), one side of the support seat (3) is provided with a sliding groove (31), the transmission screw (32) is located in the sliding groove (31) and is rotatably connected to the support seat (3) through a bearing, and the top of the transmission screw (32) is provided with a first motor.
4. A multi-functional heat treatment production line according to claim 3, characterized in that: The transmission screw (32) is provided with a sliding seat (33), and the sliding seat (33) and the transmission screw (32) are connected through internal and external threads, the sliding seat (33) is rotatably connected with a transmission shaft (34), one end of the transmission shaft (34) is provided with a second motor, and the end of the transmission shaft (34) is provided with a fixed seat (35), and the fixed seat (35) is a " " block structure.
5. A multi-functional heat treatment production line according to claim 4, characterized in that: The fixed seat (35) is provided with a first clamping seat (36), and the top of the fixed seat (35) is screwed with an adjusting screw (37), the bottom of the adjusting screw (37) is rotatably connected with a second clamping seat (38), the second clamping seat (38) and the first clamping seat (36) are oppositely arranged, and both are " V" type groove block structures, and the second clamping seat (38) and the first clamping seat (36) are used for clamping heat treatment workpieces.
6. A multi-functional heat treatment production line according to claim 1, characterized in that: The spray head (41) is provided with a plurality of spray heads (41), and the plurality of spray heads (41) are arranged along the transverse direction of the support seat (3), and the spray head (41) is located above the heat treatment workpiece.