Automatic sock taking-off device for setting machine
By designing a lifting plate and rubber stacking plate, combined with springs and a telescopic structure, the socks on the shaping machine are automatically collected, solving the problem of burns caused by manual handling and improving work efficiency and safety.
Patent Information
- Application Number
- CN202520485835.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-03-19
AI Technical Summary
In large-scale sock manufacturing enterprises, finished socks need to be handled manually, which leads to a high risk of burns. Current technology lacks automated sock handling devices.
Design an automatic sock removal device for a shaping machine. Through the cooperation of a lifting plate and a rubber stacking plate, a spring device is used to automatically insert and collect socks. Combined with a telescopic structure and a guide plate, the device improves the ease of operation and the degree of automation.
It enables automated collection of socks after shaping, reducing the risks of manual operation and improving work efficiency and safety.
Smart Images
Figure CN223688601U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to textile machinery technical field, specifically a kind of automatic sock device for setting machine. BACKGROUND
[0002] In large-scale hosiery manufacturing enterprises, a large number of sock setting work needs to be handled every day, and the completed socks need to be taken manually. Since the completed socks have high temperature, the process of manual taking can cause damage.
[0003] The automatic sock device can efficiently and stably take off the socks from the setting machine, and cooperate with the automatic production line to realize automatic taking of the completed socks.
[0004] At present, through long-term observation and use, it is found that in the existing hosiery manufacturing process, the completed socks need to be taken manually. Since the just-set socks have high temperature, the manual taking process can cause hand burns. Therefore, the automatic sock device for setting machine is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art, the utility model provides an automatic sock device for setting machine.
[0006] The utility model solves the technical problems by adopting the following technical scheme: the automatic sock device for setting machine comprises a workbench, support seats are fixedly connected to both sides of the end of the workbench, a synchronous belt mechanism is fixedly connected to the inner wall of the workbench, a sliding groove is formed in the end of the side wall of the workbench, a sliding block is arranged at the sliding groove, the sliding block slides in the sliding groove, the surface of the synchronous belt mechanism is fixedly connected with the sliding block, a setting plate is fixedly connected to the end of the sliding block, first springs are fixedly connected to the end of the side wall of the setting plate, guide blocks are fixedly connected to the ends of the first springs, a first motor is fixedly connected to the end of the workbench, a threaded rod is rotatably connected to the output end of the first motor, a lifting disc is slidably connected to the middle of the threaded rod, telescopic blocks are slidably connected to the inside of the lifting disc in a circular array, fixed connecting blocks are fixedly connected to the ends of the telescopic blocks, rubber groove blocks are fixedly connected to the side walls of the fixed connecting blocks, rubber folding plates are slidably connected to the inside of the rubber groove blocks, second springs are fixedly connected to the inner walls of the rubber groove blocks, and the second springs are fixedly connected with the rubber folding plates. A plurality of limiting rods are fixedly connected to the end of the workbench, and the surface of the limiting rod is slidably connected with the lifting disc.
[0007] Preferably, the lifting disc surface is fixedly connected with a fixed plate; the fixed plate end is fixedly connected with a second motor; the second motor output end is rotationally connected with a gear rod; the lifting disc end is circumferentially arrayed with a direction slot; the lifting disc end is circumferentially arrayed with a support column; the support column end is fixedly connected with a guide disc; the guide disc end is circumferentially arrayed with a guide slot; the telescopic block end is fixedly connected with a jacking rod; the direction slot and the guide slot inner side wall are slidably connected with the jacking rod.
[0008] Preferably, the workbench end is circumferentially arrayed with a sliding hole; the workbench lower surface is fixedly connected with a collection box; the collection box inner side wall is fixedly connected with a plurality of support strips; the collection box end is provided with a plurality of storage slots; the collection box is internally provided with a plurality of net discs; the support strip top is slidably provided with a net disc.
[0009] Preferably, the fixed connection block surface is fixedly connected with a positioning block; the positioning block surface is provided with a third motor; the positioning block is fixedly connected with the third motor; the third motor output end is rotationally connected with a linkage rod; the fixed connection block middle part is rotationally connected with the linkage rod; the rubber groove block middle part is fixedly connected with the linkage rod.
[0010] Preferably, the net disc end is fixedly connected with a handle.
[0011] Preferably, the telescopic block middle part is slidably connected with a rubber sleeve.
[0012] The utility model discloses a beneficial effect:
[0013] The utility model provides a kind of automatic sock device for setting machine, by setting lifting disc and rubber folding plate, after sock setting, by corresponding in circular region with collection device, and by telescopic structure, folding plate is corresponded with the groove position under setting plate, and by corresponding spring device in the process of lifting folding plate, sock on setting plate can be inserted and collected by folding plate, so that sock after setting can be automatically collected, and the operation of artificial collection is reduced by automatic design, so as to reduce the occurrence of artificial collection being scalded.
[0014] The utility model provides a kind of automatic sock device for setting machine, by setting guide disc and jacking rod, telescopic block is controlled in extension, so as to improve the convenience of rubber folding plate to reach target position, and by controlling the common sliding of multiple telescopic blocks, the automatic operation of the device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] The drawings described herein are used to provide further understanding of the utility model, and constitute a part of the present application, and the illustrative embodiment of the utility model and its explanation are used to explain the utility model, and do not constitute undue limitation on the utility model.
[0016] In the drawings:
[0017] Figure 1 is the perspective view of the utility model;
[0018] Figure 2 is the perspective view of the utility model of the shaping plate;
[0019] Figure 3 is the perspective view of the utility model of the guide disc;
[0020] Figure 4 is the perspective view of the utility model of the rubber folding plate.
[0021] Legend:
[0022] 1, workbench;11, support seat;12, synchronous belt mechanism;13, sliding slot;14, sliding block;15, shaping plate;16, first spring;17, guide block;18, first motor;19, threaded rod;101, lifting disc;102, telescopic block;103, fixed connecting block;104, rubber groove block;105, rubber folding plate;106, second spring;107, limiting rod;2, fixed plate;21, second motor;22, gear rod;23, direction slot;24, support column;25, guide disc;26, guide slot;27, jacking rod;3, sliding hole;31, collection box;32, support strip;33, folding groove;34, net disc;4, positioning block;41, third motor;42, linkage rod;5, handle;6, rubber sleeve. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] Specific embodiments are given below.
[0025] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4The utility model provides a kind of automatic sock removing device for setting machine, including workbench 1;The both sides of the end of workbench 1 are fixedly connected with support seat 11;The inner wall of workbench 1 is fixedly connected with synchronous belt mechanism 12;The end of the side wall of workbench 1 is equipped with sliding slot 13;Sliding slot 13 is equipped with sliding block 14;Sliding block 14 slides at sliding slot 13;The surface of synchronous belt mechanism 12 and sliding block 14 are fixedly connected;The end of sliding block 14 is fixedly connected with setting plate 15;The end of the side wall of setting plate 15 is symmetrically fixedly connected with first spring 16;The end of first spring 16 is fixedly connected with guide block 17;The end of workbench 1 is fixedly connected with first motor 18;The output of first motor 18 is rotatably connected with threaded rod 19;The middle part of threaded rod 19 is slidably connected with lifting disc 101;Lifting disc 101 is slidably connected with telescopic block 102 in the form of circular array inside;The end of telescopic block 102 is fixedly connected with fixed connecting block 103;The both side walls of fixed connecting block 103 are fixedly connected with rubber groove block 104;Rubber groove block 104 is slidably connected with rubber folding plate 105 inside;The inner wall of rubber groove block 104 is fixedly connected with second spring 106;Second spring 106 is fixedly connected with rubber folding plate 105;The end of workbench 1 is fixedly connected with multiple sets of limiting rod 107;The surface of limiting rod 107 is slidably connected with lifting disc 101;When the synchronous belt mechanism 12 is started to move, the slider 14 can slide along the track of the sliding groove 13. When the multiple sets of sliders 14 slide to the corresponding position of the telescopic block 102 on the lifting disc 101, the synchronous belt mechanism 12 is turned off. At this time, the sock wrapped on the shaping plate 15 can also be in the current position through the slider 14. Then, the telescopic structure is started to drive the telescopic block 102 to slide, and the rubber folding plate 105 slides to the lower side of the guide block 17 in the middle of the shaping plate 15. Then, the first motor 18 is started to drive the threaded rod 19 to rotate. The upward sliding of the lifting disc 101 can be driven by the rotation of the threaded rod 19. In the process of the upward sliding of the lifting disc 101, the rubber folding plate 105 is also upwardly slid by the telescopic block 102. In the process of the upward sliding of the rubber folding plate 105, the rubber folding plate 105 will contact the guide block 17 first and press the first spring 16. When the first spring 16 is pressed, the first spring 16 generates a reaction force to the rubber folding plate 105. At this time, the rubber folding plate 105 will slide to the inside of the rubber groove block 104 and press the second spring 106. With the continuation of the upward movement, the end of the rubber folding plate 105 slides along the slope of the end of the guide block 17, so that the rubber folding plate 105 slides out along the slope of the end of the guide block 17. At this moment, the first spring 16 and the second spring 106 are released and generate a certain impact force, which acts on the guide block 17 and the rubber folding plate 105, so that they are separated by impact. When the rubber folding plate 105 is separated, it can be inserted into the bottom of the sock. With the continuation of the upward movement, the rubber folding plate 105 on both sides can collect the sock by inserting the sock and making it separate from the shaping plate 15. After the sock is separated from the shaping plate 15, the synchronous belt mechanism 12 is started to drive the shaping plate 15 to slide out of the circular area. Then, the first motor 18 is started to make the threaded rod 19 rotate in the opposite direction, so that it is reset. At this time, the rubber folding plate 105 with the sock is above the collection area below. The sock can be collected by the rotating device of the rubber folding plate 105. This design can correspond to the collection device in the circular area after the sock is shaped. The folding plate can correspond to the groove position below the shaping plate 15 through the telescopic structure. The sock on the shaping plate 15 can be inserted and collected by the corresponding spring device in the process of lifting the folding plate. Thus, the sock after shaping can be automatically collected. The design of automation can reduce the operation of manual collection, so as to reduce the situation of being scalded by manual collection.
[0026] Further, as Figure 3As shown, the lifting disc 101 surface is fixedly connected with a fixed plate 2; the end of the fixed plate 2 is fixedly connected with a second motor 21; the output end of the second motor 21 is rotationally connected with a gear rod 22; the end of the lifting disc 101 is circumferentially arrayed and is provided with a direction slot 23; the end of the lifting disc 101 is circumferentially arrayed and is fixedly connected with a support column 24; the end of the support column 24 is fixedly connected with a guide disc 25; the end of the guide disc 25 is circumferentially arrayed and is provided with a guide slot 26; the end of the telescopic block 102 is fixedly connected with a top rod 27; the inner side wall of the direction slot 23 and the guide slot 26 is slidably connected with the top rod 27; in working, the second motor 21 is started to drive the gear rod 22 to rotate, in the process of rotating the gear rod 22, the guide disc 25 is driven to rotate by a certain angle by cooperating with the gear edge on the guide disc 25, with the rotation of the guide disc 25, the top rod 27 is guided by the track of the guide slot 26, so that the top rod 27 can slide along the linear track of the direction slot 23, the telescopic block 102 can slide in the lifting disc 101 by the top rod 27, the extension length of the telescopic block 102 is controlled by the telescopic sliding, so that the rubber folding plate 105 at the end of the telescopic block 102 can reach the corresponding position on the shaping plate 15, providing a basis and convenience for subsequent sock collection work, the design controls the telescopic block 102 to expand and contract, so that the rubber folding plate 105 can reach the target position conveniently, and the automatic operation of the device is improved by controlling the common sliding of multiple telescopic blocks 102.
[0027] Further, as shown in Figure 3 The end of the workbench 1 is circumferentially arrayed and is provided with a sliding hole 3; the lower surface of the workbench 1 is fixedly connected with a collection box 31; the inner side wall of the collection box 31 is fixedly connected with a plurality of support strips 32; the end of the collection box 31 is provided with a plurality of storage slots 33; the inside of the collection box 31 is provided with a plurality of net discs 34; the top of the support strip 32 is slidably provided with a net disc 34; in working, the collected socks fall into the collection box 31 below through the sliding hole 3, in the collection process, when two to four socks fall into the collection box 31, the socks are collected by the upper net disc 34 and are taken out by controlling the net disc 34 to pull out, for subsequent arrangement operation, at this time, the continuously falling socks above can be collected into the net disc 34 below, the convenience in collection and arrangement is improved by the two layers of net discs 34, after the collection is completed, the net disc 34 is put into the collection box 31 through the storage slot 33, at this time, the support strip 32 can support the corresponding net disc 34, the design improves the convenience in collection and can automatically cool the socks for a short time after the socks are collected, the convenience in sock arrangement process is improved by the two layers of net discs, and the work efficiency of collection and arrangement is improved.
[0028] Further, as shown in Figure 4As shown, the fixed connecting block 103 is fixedly connected with a positioning block 4; the positioning block 4 is provided with a third motor 41 on the surface; the third motor 41 is fixedly connected with the positioning block 4; the third motor 41 is rotatably connected with a linkage rod 42 at the output end; the linkage rod 42 is rotatably connected through the middle of the fixed connecting block 103; the linkage rod 42 is fixedly connected through the middle of the rubber groove block 104; when the socks are collected and taken out by the rubber folding plate 105 and reset, the third motor 41 is started to drive the linkage rod 42 to rotate outward, when the rubber folding plate 105 rotates more than 90 degrees, the socks will fall into the slide hole below and be collected under the action of gravity, the design can make the socks fall into the collection device below in a line after the socks are collected, and the overall convenience of the device is improved.
[0029] Further, as shown in Figure 3 The end of the network disk 34 is fixedly connected with a handle 5; when the network disk 34 needs to be pulled out, the worker can pull out the network disk 34 by holding the handle 5, and when the network disk 34 is put back, the network disk 34 can be controlled by the handle 5, which is convenient to operate, the design connects a handle on the network disk, and the network disk is taken by operating the handle, which improves the convenience of operation.
[0030] Further, as shown in Figure 4 The middle of the telescopic block 102 is slidably connected with a rubber sleeve 6; during the sliding process of the telescopic block 102 to the inside of the lifting disc 101, the rubber sleeve 6 will contact the surface of the lifting disc 101, and as the telescopic block 102 continues to slide, the rubber sleeve 6 will slide on the telescopic block 102 and continuously contact the lifting disc 101, the friction of the telescopic block 102 during the process is improved by the rubber sleeve 6, and the stability of the telescopic block 102 during the sliding process to the inside of the lifting disc 101 is improved by the rubber sleeve 6.
[0031] Working principle: when the synchronous belt mechanism 12 is started to move, the slider 14 can slide along the track of the sliding groove 13, when the multiple sliders 14 slide to the corresponding position of the telescopic block 102 on the lifting disc 101, the synchronous belt mechanism 12 is turned off, at this time, the sock wrapped on the shaping plate 15 can also be in the current position through the slider 14, then the telescopic structure is started to drive the telescopic block 102 to slide, and the rubber folding plate 105 slides to the lower side of the guide block 17 in the middle of the shaping plate 15, then the first motor 18 is started to drive the threaded rod 19 to rotate, the threaded rod 19 can drive the lifting disc 101 to slide upwards, in the process of the lifting disc 101 sliding upwards, the rubber folding plate 105 is also driven to slide upwards by the telescopic block 102, in the process of the rubber folding plate 105 sliding upwards, the rubber folding plate 105 will contact the guide block 17 first and press the first spring 16, when the first spring 16 is pressed, the first spring 16 generates a counter force to the rubber folding plate 105, at this time, the rubber folding plate 105 slides to the inside of the rubber groove block 104 and presses the second spring 106, with the continuation of the rising, the end of the rubber folding plate 105 slides along the slope of the end of the guide block 17, so that the rubber folding plate 105 slides out along the slope of the end of the guide block 17, at that moment, the first spring 16 and the second spring 106 are released and generate a certain impact force, which acts on the guide block 17 and the rubber folding plate 105, so that they are separated by impact, at the time of separation, the rubber folding plate 105 can be conveniently removed into the bottom of the sock, with the continuation of the rising, the rubber folding plate 105 on both sides can collect the sock by inserting and make it separate from the shaping plate 15, after the sock separates from the shaping plate 15, the synchronous belt mechanism 12 is started to drive the shaping plate 15 to slide out of the circular area, then the first motor 18 is started to make the threaded rod 19 reverse rotation, so that it is reset, at this time, the rubber folding plate 105 with the sock is above the collection area below, the sock can be collected through the rotating device of the rubber folding plate 105, the design can realize the automatic collection of the shaped sock, through the automatic design, the manual operation is reduced, so that the situation of being scalded by manual collection is reduced, in work, the second motor 21 is started to drive the gear rod 22 to rotate, in the process of the gear rod 22 rotating, the guide disc 25 can be driven to rotate by a certain angle through the cooperation with the gear edge on the guide disc 25, with the rotation of the guide disc 25, the top rod 27 can slide along the straight track of the direction slot 23 through the guide of the guide slot 26,The top rod 27 can drive the telescopic block 102 to slide in the lifting disc 101, and the telescopic block 102 can control the extension length through the telescopic sliding, so that the rubber folding plate 105 at the end of the telescopic block 102 can reach the corresponding position on the shaping plate 15, thereby providing a basis and convenience for subsequent sock collection. The design controls the telescopic block 102 to improve the convenience of the rubber folding plate 105 reaching the target position, and controls the common sliding of multiple telescopic blocks 102 to improve the automation of the device. During work, the collected socks fall into the collection box 31 below through the sliding hole 3. During the collection process, when two to four groups of socks fall into the collection box 31, the socks are collected by the upper net disc 34 and taken out by controlling the net disc 34 for subsequent arrangement operation. At this time, the continuously falling socks above can be collected into the lower net disc 34, and the convenience of collection and arrangement is improved through the two layers of net discs 34. After the collection is completed, the net disc 34 is placed into the collection box 31 through the storage slot 33. At this time, the supporting strip 32 can support the corresponding net disc 34. The design improves the convenience of collection and can automatically cool the socks for a short time after collecting the socks. The convenience of sock arrangement is improved through the two layers of net discs, and the work efficiency of collection and arrangement is improved. During work, after the socks are collected and taken out by the rubber folding plate 105 and reset, the third motor 41 drives the linkage rod 42 to rotate outward. When the rotation angle of the rubber folding plate 105 is greater than 90 degrees, the socks will fall off the rubber folding plate 105 and fall into the sliding hole below under the action of gravity, and the socks will be collected. The design makes the socks fall into the lower collection device in a line after the socks are collected and the collection device is rotated, thereby improving the overall convenience of the device. During work, when the net disc 34 needs to be pulled out, the worker holds the handle 5 to pull out the net disc 34. During the process of putting the net disc 34 back, the handle 5 is used to control the net disc 34 for easy operation. The design connects a handle to the net disc, and the handle is used to take and operate the net disc, thereby improving the convenience of operation. During work, the rubber sleeve 6 contacts the surface of the lifting disc 101 during the sliding process of the telescopic block 102 into the lifting disc 101. With the continuous sliding of the telescopic block 102, the rubber sleeve 6 slides on the telescopic block 102 and continuously contacts the lifting disc 101. The friction of the telescopic block 102 is improved by the rubber sleeve 6. The design improves the stability of the telescopic block 102 during the sliding process into the lifting disc 101 through the rubber sleeve 6.
[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. An automatic sock removing device for a setting machine, comprising a worktable (1); characterized in that: The both sides of the end of the workbench (1) are fixedly connected with support seats (11); the inner side wall of the workbench (1) is fixedly connected with a synchronous belt mechanism (12); the end of the side wall of the workbench (1) is provided with a sliding groove (13); the sliding groove (13) is provided with a sliding block (14); the sliding block (14) slides in the sliding groove (13); the surface of the synchronous belt mechanism (12) is fixedly connected with the sliding block (14); the end of the sliding block (14) is fixedly connected with a shaping plate (15); the end of the side wall of the shaping plate (15) is fixedly connected with a first spring (16) in a symmetrical mode; the end of the first spring (16) is fixedly connected with a guide block (17); the end of the workbench (1) is fixedly connected with a first motor (18); the output end of the first motor (18) is rotatably connected with a threaded rod (19); the middle part of the threaded rod (19) is slidably connected with a lifting disc (101); the inside of the lifting disc (101) is slidably connected with telescopic blocks (102) in a circular array mode; the end of the telescopic block (102) is fixedly connected with a fixed connecting block (103); the both side walls of the fixed connecting block (103) are fixedly connected with rubber groove blocks (104); the inside of the rubber groove block (104) is slidably connected with a rubber folding plate (105); the inner side wall of the rubber groove block (104) is fixedly connected with a second spring (106); the second spring (106) is fixedly connected with the rubber folding plate (105); the end of the workbench (1) is fixedly connected with a plurality of limiting rods (107); the surface of the limiting rod (107) is slidably connected with the lifting disc (101).
2. A device for automatically removing stockings from a shaping machine according to claim 1, characterized in that: The surface of the lifting disc (101) is fixedly connected with a fixed plate (2); the end of the fixed plate (2) is fixedly connected with a second motor (21); the output end of the second motor (21) is rotatably connected with a gear rod (22); the end of the lifting disc (101) is provided with direction grooves (23) in a circular array mode; the end of the lifting disc (101) is fixedly connected with support columns (24) in a circular array mode; the end of the support column (24) is fixedly connected with a guide disc (25); the end of the guide disc (25) is provided with guide grooves (26) in a circular array mode; the end of the telescopic block (102) is fixedly connected with a jacking rod (27); the inner side walls of the direction grooves (23) and the guide grooves (26) are slidably connected with the jacking rod (27).
3. The automatic sock removing device for a setting machine according to claim 1, wherein: The end of the workbench (1) is provided with sliding holes (3) in a circular array mode; the lower surface of the workbench (1) is fixedly connected with a collecting box (31); the inner side wall of the collecting box (31) is fixedly connected with a plurality of support strips (32); the end of the collecting box (31) is provided with a plurality of storage grooves (33); the inside of the collecting box (31) is provided with a plurality of net discs (34); the top of the support strip (32) is slidably provided with a net disc (34).
4. The automatic sock removing device for a setting machine according to claim 1, wherein: The fixed connecting block (103) is fixedly connected with a positioning block (4); the positioning block (4) is provided with a third motor (41) on the surface; the positioning block (4) is fixedly connected with the third motor (41); the output end of the third motor (41) is rotatably connected with a linkage rod (42); the middle part of the fixed connecting block (103) is rotatably connected with the linkage rod (42); and the middle part of the rubber groove block (104) is fixedly connected with the linkage rod (42).
5. A device for automatically removing stockings from a shaping machine according to claim 3, characterized in that The end of the net disk (34) is fixedly connected with a handle (5).
6. A device for automatically removing stockings from a shaping machine according to claim 1, characterized in that: The middle part of the telescopic block (102) is slidably connected with a rubber sleeve (6).
Citation Information
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