Tunnel secondary lining reinforcement cage annular reinforcement machining and conveying equipment

Abstract

The utility model discloses tunnel secondary lining reinforcement cage annular reinforcement processing and conveying equipment, which comprises a splicing mechanism and a material storage and conveying mechanism which are arranged on a rack, the splicing mechanism is used for splicing two or more reinforcements into a designed length, the material storage and conveying mechanism comprises an upper platform and a lower platform, the upper platform is correspondingly connected with the splicing mechanism, and the lower platform is correspondingly connected with the material storage and conveying mechanism. The upper-layer platform comprises two horizontal supports which are oppositely arranged left and right, the ends, close to each other, of the two horizontal supports are free ends, the opposite end of the left horizontal support is fixed to the rack, and the opposite end of the right horizontal support is hinged to the rack and is supported and fixed through a second driving piece; the second driving piece can drive the right horizontal support to turn over downwards so that the upper platform can be opened. The lower platform comprises a guide rail extending front and back, a guide rail support is slidably connected to the guide rail, and a plurality of transverse carrier rollers are arranged on the guide rail support front and back at intervals. According to the utility model, the problem of difficulty in operation of the circumferential steel bars in the tunnel is effectively solved, and the number and labor intensity of constructors are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to a tunnel construction technical field, especially a tunnel second lining reinforcement cage hoop reinforcement processing and conveying equipment. BACKGROUND

[0002] In the traditional tunnel construction, the feeding of reinforcement is mainly completed by manual work. However, the hoop reinforcement, as the main reinforcement of the tunnel reinforcement cage, has a large diameter and a long length, and its circumference reaches 20-38 meters (the diameter of the hoop reinforcement is generally about 18-25 mm, the length is 27 meters, and the weight is about 100 kg) after two or three butt joints on the ground. Such length and weight make the operation of the hoop reinforcement in the tunnel extremely difficult. In the construction process, about 10-12 people are needed to pull the hoop reinforcement. A 6-meter-long tunnel working unit has 60 hoop reinforcements in the inner and outer layers, and needs to be operated back and forth for 60 times. The working efficiency is low, and many people are needed. CONTENT OF THE UTILITY MODEL

[0003] In view of the problems existing in the prior art, the utility model aims to provide a tunnel second lining reinforcement cage hoop reinforcement processing and conveying equipment to solve the problem of difficult operation of the hoop reinforcement in the tunnel.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a tunnel second lining reinforcement cage hoop reinforcement processing and conveying equipment, which comprises a rack, and further comprises a splicing mechanism and a storage conveying mechanism installed on the rack. The splicing mechanism is used for splicing two or more reinforcements into a designed length. The storage conveying mechanism is used for storing and conveying the spliced reinforcement. The storage conveying mechanism comprises an upper platform and a lower platform. The upper platform is connected to the transmission end of the splicing mechanism. The upper platform comprises two horizontal supports arranged opposite to each other. The end of the horizontal supports close to each other is a free end. The opposite end of the left horizontal support is fixed to the rack, and the opposite end of the right horizontal support is hinged to the rack and supported and fixed by a second driving element. The second driving element can drive the right horizontal support to turn down to open the upper platform. When the upper platform is opened, the reinforcement on the upper platform can automatically fall into the lower platform. The lower platform comprises a guide rail extending forward and backward. The guide rail is installed on the rack. A guide rail support is slidably connected to the guide rail. A plurality of transverse rollers are arranged on the guide rail support in front of and behind each other. The transverse rollers correspond to the horizontal supports upward and downward.

[0005] In the above scheme: the splicing mechanism includes a first roller conveyor belt, a first linkage mechanism below the first roller conveyor belt, the first linkage mechanism being equipped with a first power mechanism, a second roller conveyor belt arranged side-by-side to the right of the first roller conveyor belt, a second linkage mechanism arranged to the right of the second roller conveyor belt, the second linkage mechanism being equipped with a second power mechanism, a third roller conveyor belt arranged side-by-side above the second roller conveyor belt, the third roller conveyor belt being extended rearward, and a third linkage mechanism arranged below the third roller conveyor belt, the third linkage mechanism being equipped with a third power mechanism; the first power mechanism can drive the first linkage mechanism to move, thereby flipping the steel bars on the first roller conveyor belt to the right onto the second roller conveyor belt; the second power mechanism can drive the second linkage mechanism to move, thereby flipping the steel bars on the second roller conveyor belt upward onto the third roller conveyor belt, two or more steel bars can be spliced ​​on the third roller conveyor belt through a sleeve, the third power mechanism can drive the third linkage mechanism to move, thereby flipping the spliced ​​steel bars onto the storage conveying mechanism. The third roller conveyor belt is extended to facilitate the splicing of steel bars. The steel bars come with connecting threads at the factory, and the sleeve connection can be completed manually or by setting up mechanical equipment.

[0006] In the above scheme: the end face milling device of the steel bar is evenly distributed in front and behind the first roller conveyor belt. The end face of the steel bar is milled flat first, and then the end connection is carried out, which helps to ensure the splicing effect of the steel bar.

[0007] In the above scheme: the third roller conveyor belt includes a conveyor belt body and an extension section arranged one in front of the other. Two floating vises spaced apart are arranged between the conveyor belt body and the extension section. The two floating vises can move towards each other. A sleeve clamping and torsion device is arranged between the two floating vises. When two reinforcing bars are clamped in the two floating vises respectively, and the ends of the two reinforcing bars that are close to each other are pre-connected to the two ends of the sleeve, the sleeve clamping and torsion device can clamp the sleeve and drive it to rotate, thereby realizing the splicing of the two reinforcing bars. This achieves automated splicing of the reinforcing bars. When the sleeve clamping and torsion device drives the sleeve to rotate, the two floating vises can move towards each other to ensure that the two reinforcing bars can be spliced ​​smoothly.

[0008] In the above scheme: the bottom of the frame is equipped with a walking device to facilitate the movement of the tunnel secondary lining steel cage circumferential steel reinforcement processing and conveying equipment.

[0009] The beneficial effects of this utility model are:

[0010] 1. The splicing mechanism can splice two or more steel bars into the designed length, which reduces the transportation cost and operation difficulty compared with splicing the steel bars in advance on the ground; 2. When the upper platform is opened, the steel bars thereon can automatically fall into the horizontal supporting roller, the horizontal supporting roller plays a supporting role and can also reduce the drawing resistance when the steel bars are subsequently drawn to the trolley, and the guide rail support can reciprocate on the guide rail, so as to convey the steel bars to the trolley position. In short, the tunnel inner ring-shaped steel bar operation difficulty problem is effectively solved, and the number of construction personnel and labor intensity are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0011] The above and / or additional aspects and advantages of the present utility model will become apparent and more readily appreciated from the following description of the embodiments, with reference to the following drawings, in which:

[0012] Figure 1 is a structural schematic diagram of the present utility model.

[0013] Figure 2 is Figure 1 a side view of

[0014] Figure 3 is Figure 1 an enlarged schematic view of M in

[0015] Figure 4 is Figure 1 an enlarged schematic view of N in DETAILED DESCRIPTION

[0016] As Figure 1 shown in -4, a tunnel secondary lining steel bar cage ring-shaped steel bar processing and conveying equipment mainly comprises a rack 1, a splicing mechanism 3 and a storage conveying mechanism 2 installed on the rack 1. The splicing mechanism 3 is used for splicing two or more steel bars into the designed length, and the storage conveying mechanism 2 is used for storing and conveying the spliced steel bars.

[0017] The storage conveying mechanism 2 comprises upper and lower two platforms, and the two platforms extend from front to back, wherein the upper platform 21 corresponds to the transmission end of the splicing mechanism 3.

[0018] The upper platform 21 comprises two horizontal supports 211 arranged oppositely left and right, and the end of the two horizontal supports 211 close to each other is a free end, wherein the opposite end of the left horizontal support 211 is fixed to the rack 1, and the opposite end of the right horizontal support 211 is hinged to the rack 1 and supported and fixed by a second driving member. The second driving member can drive the right horizontal support 211 to turn down to realize the opening of the upper platform 21, and when the upper platform 21 is opened, the steel bars thereon can automatically fall into the lower platform 22.

[0019] The lower platform 22 includes a guide rail 221 extending forward and backward. The guide rail 221 is mounted on the frame 1. A guide rail bracket 222 is slidably connected to the guide rail 221. Several transverse rollers 223 are spaced forward and backward on the guide rail bracket 222. The transverse rollers 223 correspond vertically to the two horizontal brackets 211.

[0020] Preferably, the splicing mechanism 3 includes a first roller conveyor belt 31, with a first linkage mechanism 32 located below the first roller conveyor belt 31, and the first linkage mechanism 32 equipped with a first power mechanism. A second roller conveyor belt 33 is arranged side-by-side to the right of the first roller conveyor belt 31, with a second linkage mechanism 34 located to the right of the second roller conveyor belt 33, and the second linkage mechanism 34 equipped with a second power mechanism. A third roller conveyor belt 35 is arranged side-by-side above the second roller conveyor belt 33, with the third roller conveyor belt 35 extending rearward, and a third linkage mechanism 36 is located below the third roller conveyor belt 35, and the third linkage mechanism 36 is equipped with a third power mechanism.

[0021] The first power mechanism drives the first linkage mechanism 32 to rotate, thereby flipping the reinforcing bars on the first roller conveyor belt 31 to the right onto the second roller conveyor belt 33. The second power mechanism drives the second linkage mechanism 34 to rotate, thereby flipping the reinforcing bars on the second roller conveyor belt 33 upward onto the third roller conveyor belt 35. Two or more reinforcing bars can be spliced ​​on the third roller conveyor belt 35 using sleeves. The third power mechanism drives the third linkage mechanism 36 to rotate, thereby flipping the spliced ​​reinforcing bars onto the storage conveyor mechanism 2. The third roller conveyor belt 35 is extended to facilitate the splicing of reinforcing bars. The reinforcing bars come with connecting threads at the factory, and sleeve connections can be completed manually or by using mechanical equipment.

[0022] Ideally, the end face milling devices 37 of the reinforcing bars are evenly distributed in front of and behind the first roller conveyor belt 31. The end face of the reinforcing bars is milled flat first, and then the end connection is carried out, which helps to ensure the splicing effect of the reinforcing bars.

[0023] Preferably, the third roller conveyor belt 35 includes a conveyor belt body 355 and an extension section 356 arranged one in front of the other. Two floating vises 38 spaced apart are arranged between the conveyor belt body 355 and the extension section 356. The two floating vises 38 can move toward each other. A sleeve clamping and torsion device (not shown in the figure) is arranged between the two floating vises 38.

[0024] When two reinforcing bars are clamped in two floating vises 38, and the ends of the two reinforcing bars that are close to each other are pre-connected to both ends of the sleeve, the sleeve clamping and torsion device can clamp the sleeve and drive it to rotate, thereby realizing the splicing of the two reinforcing bars. This achieves automated splicing of reinforcing bars. When the sleeve clamping and torsion device drives the sleeve to rotate, the two floating vises 38 can move towards each other to ensure that the two reinforcing bars can be spliced ​​smoothly.

[0025] Preferably, the bottom of the frame 1 is equipped with a walking device 4, and the walking device 4 is arranged to facilitate the movement of the tunnel secondary lining reinforcement cage hoop reinforcement processing and conveying equipment.

Claims

1. A processing and conveying device for circumferential reinforcing bars of a tunnel secondary lining steel cage, comprising a frame (1), characterized in that: It also includes a splicing mechanism (3) and a material conveying mechanism (2) installed on the frame (1). The splicing mechanism (3) is used to splice two or more steel bars to the designed length. The material conveying mechanism (2) is used to store and convey the spliced ​​steel bars. The material conveying mechanism (2) includes two upper and lower platforms, which are arranged to extend forward and backward. The upper platform (21) is connected to the transmission end of the splicing mechanism (3). The upper platform (21) includes two horizontal supports (211) arranged opposite to each other. The ends of the two horizontal supports (211) that are close to each other are free ends. The opposite ends of the left horizontal support (211) are fixed to the frame (1), and the right horizontal support (211) is fixed to the frame (1). The opposite end of 11) is hinged to the frame (1) and supported and fixed by the second drive component. The second drive component can drive the right horizontal support (211) to flip downward to open the upper platform (21). When the upper platform (21) is opened, the steel bars on it can automatically fall into the lower platform (22). The lower platform (22) includes a guide rail (221) extending forward and backward. The guide rail (221) is installed on the frame (1). A guide rail support (222) is slidably connected on the guide rail (221). Several transverse rollers (223) are spaced forward and backward on the guide rail support (222). The transverse rollers (223) correspond vertically to the two horizontal supports (211).

2. The tunnel secondary lining steel reinforcement cage circumferential reinforcement processing and conveying equipment according to claim 1, characterized in that: The splicing mechanism (3) includes a first roller conveyor belt (31), a first linkage mechanism (32) below the first roller conveyor belt (31), the first linkage mechanism (32) being equipped with a first power mechanism, a second roller conveyor belt (33) arranged side by side on the right side of the first roller conveyor belt (31), a second linkage mechanism (34) arranged on the right side of the second roller conveyor belt (33), the second linkage mechanism (34) being equipped with a second power mechanism, a third roller conveyor belt (35) arranged side by side above the second roller conveyor belt (33), the third roller conveyor belt (35) being extended backward, and a third linkage mechanism (35) being arranged below the third roller conveyor belt (35). The third linkage mechanism (36) is equipped with a third power mechanism; the first power mechanism can drive the first linkage mechanism (32) to move, thereby flipping the steel bars on the first roller conveyor belt (31) to the right onto the second roller conveyor belt (33); the second power mechanism can drive the second linkage mechanism (34) to move, thereby flipping the steel bars on the second roller conveyor belt (33) upward onto the third roller conveyor belt (35), and two or more steel bars can be spliced ​​on the third roller conveyor belt (35) through a sleeve, and the third power mechanism can drive the third linkage mechanism (36) to move, thereby flipping the spliced ​​steel bars onto the storage conveying mechanism (2).

3. The tunnel secondary lining steel reinforcement cage circumferential reinforcement processing and conveying equipment according to claim 2, characterized in that: The first roller conveyor belt (31) is provided with steel bar end face milling devices (37) evenly distributed in front and behind.

4. The tunnel secondary lining steel reinforcement cage circumferential reinforcement processing and conveying equipment according to claim 2, characterized in that: The third roller conveyor belt (35) includes a conveyor belt body (355) and an extension section (356) arranged one in front and one behind. Two floating vises (38) spaced apart are arranged between the conveyor belt body (355) and the extension section (356). The two floating vises (38) can move towards each other. A sleeve clamping and torsion device is arranged between the two floating vises (38). When the two steel bars are clamped on the two floating vises (38) respectively, and the ends of the two steel bars that are close to each other are pre-connected to the two ends of the sleeve, the sleeve clamping and torsion device can clamp the sleeve and drive it to rotate, thereby realizing the splicing of the two steel bars.

5. The tunnel secondary lining steel reinforcement cage circumferential reinforcement processing and conveying equipment according to claim 1, characterized in that: The frame (1) is equipped with a walking device (4) at its bottom.

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