Novel GT depth detector
By using automated equipment to perform depth testing of FAKAR wire harness cores, the problems of low efficiency and poor accuracy of manual operation have been solved, improving testing efficiency and accuracy while reducing costs.
Patent Information
- Application Number
- CN202520150406.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-22
AI Technical Summary
In existing technologies, the depth detection of FAKAR wire harness cores relies on manual operation, which suffers from low detection efficiency and poor accuracy.
Automated equipment, including slide cylinders, photoelectric sensors, and electronic control mechanisms, is used to achieve automated detection. The clamping and feeding mechanism and GT detection module ensure detection accuracy and consistency.
It improved testing efficiency and accuracy, reduced human error, lowered training costs, and enhanced the continuous operation capability of the production line and the stability of product quality.
Smart Images

Figure CN223691717U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to GT depth detection machine technical field, concretely is a novel GT depth detection machine. BACKGROUND
[0002] With the vigorous development of new energy vehicles, China's automobile is moving towards the field of high intelligence, and the application of technologies such as vehicle-mounted 360-degree panoramic audio and video and remote control of vehicles has the most significant impact on FAKAR wire harness, that is, the number of uses increases from 5-9 to 10-25 or even more. Not only the number of requirements increases, but also the accuracy and quality control improves year by year. FAKAR wire harness is usually provided with a male connector and a female connector for quick and accurate connection, and the female connector is provided with a core body in the center. At present, the detection of the core body only stays in placing the product on the mirror detection magnified image, and whether it is OK is observed by manual operation with the naked eye. However, to detect whether the depth tolerance of the core body in the terminal meets the standard, a measuring tool must be used, which takes a long time, and visual fatigue caused by long-time manual operation affects the accuracy of the detection result and the production efficiency is low.
[0003] Therefore, the novel GT depth tester introduced in the patent is designed to solve the above problems. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a novel GT depth detection machine to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a novel GT depth detection machine, comprising a bottom plate, a clamping and feeding mechanism and an electric control mechanism are arranged on the top of the bottom plate, a GT detection module is arranged on one side of the clamping and feeding mechanism.
[0006] The clamping and feeding mechanism comprises a sliding table air cylinder fixedly installed on the bottom plate, a finger air cylinder is connected to the output end of the sliding table air cylinder, a clamping jaw is connected to the output end of the finger air cylinder, and a wire harness is clamped on the clamping jaw. A slot rail vertical plate is slidingly installed on one side of the sliding table air cylinder, a miniature double-bar air cylinder is slidingly installed on one side of the slot rail vertical plate, an optical sensor is installed on the miniature double-bar air cylinder, and the optical sensor is arranged corresponding to the wire harness.
[0007] The GT detection module comprises a GT detector module, and an electromagnetic valve is installed on the GT detector module.
[0008] The electric control mechanism comprises a switching power supply drive board card and a terminal machine drive board card.
[0009] Preferably, an outer cover is installed on the top of the bottom plate, and circular foot pads are installed at the four corner positions of the bottom of the bottom plate.
[0010] Preferably, a slide rail is installed on the top of the base plate, and the grooved rail upright plate is slidably installed on the slide rail.
[0011] Preferably, the miniature double-cylinder is slidably mounted on the base plate in a vertical direction.
[0012] Preferably, a fan and a three-way plug are installed on the back of the outer cover, and a display screen, a power switch, and a power off button are installed on the front of the outer cover.
[0013] Preferably, a foot switch connecting tube is installed on the back of the outer cover.
[0014] Preferably, the GT detection module is mounted on the base plate via a bracket.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This invention replaces manual operation with automated operation, reducing workload and increasing production efficiency to meet the testing needs of mass production. It significantly reduces testing time and improves testing accuracy. The testing machine also has a data recording function, which can record test results in real time, facilitating subsequent quality tracking and management. Therefore, the application of this patented technology not only improves production efficiency but also ensures the stability of product quality.
[0017] This invention employs a sliding cylinder drive, a photoelectric sensor positioning method, and an electrical control method that uses a switching power supply drive board and a terminal machine drive board to control the motion logic. It utilizes automation technology to avoid errors that may occur during manual operation and ensures the consistency and reliability of the test results.
[0018] The use of this testing machine reduces reliance on operator skills, making it easier for production line workers to master the operating procedures and reducing training costs. At the same time, due to the increased level of automation, the continuous operation capability of the production line is enhanced, shortening the product production cycle. Overall, it not only improves production efficiency and product quality but also reduces production costs. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the internal structure of this utility model;
[0020] Figure 2 This is a front view structural diagram of the clamping and feeding mechanism of this utility model;
[0021] Figure 3 This is a side view of the clamping and feeding mechanism of this utility model;
[0022] Figure 4 This is a front view structural diagram of the electrical control mechanism of this utility model;
[0023] Figure 5 It is the back structure schematic view of the electric control mechanism of the utility model;
[0024] Figure 6 It is the front structure schematic view of the electric control mechanism of the utility model;
[0025] Figure 7 It is the cover structure schematic view of the utility model.
[0026] In the drawing: 1, bottom plate; 2, clamping feeding mechanism; 3, GT detection module; 4, electric control mechanism; 5, cover; 6, foot switch connecting pipe; 7, round foot pad; 21, sliding table cylinder; 22, finger cylinder; 23, miniature double-bar cylinder; 24, photoelectric sensor; 25, groove rail vertical plate; 26, clamping jaw; 27, sliding rail; 28, GT detector module; 41, switch power supply drive board card; 42, terminal machine drive board card; 43, fan; 44, three-way plug; 45, electromagnetic valve; 46, display screen; 47, switch button; 48, close button. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0028] Please refer to Figures 1-7 The utility model provides a kind of technical scheme: a new GT depth detection machine, including bottom plate 1, the top of bottom plate 1 is provided with clamping feeding mechanism 2 and electric control mechanism 4, the side of clamping feeding mechanism 2 is provided with GT detection module 3;
[0029] Clamping feeding mechanism 2 includes fixedly installed sliding table cylinder 21 on bottom plate 1, the output end of sliding table cylinder 21 is connected with finger cylinder 22, and the output end of finger cylinder 22 is connected with clamping jaw 26, and wire harness is clamped on clamping jaw 26, the side of sliding table cylinder 21 is provided with groove rail vertical plate 25 slidingly installed on bottom plate 1, and micro double-bar cylinder 23 is slidingly installed on the side of groove rail vertical plate 25, photoelectric sensor 24 is installed on micro double-bar cylinder 23, and photoelectric sensor 24 is correspondingly arranged with wire harness;
[0030] GT detection module 3 includes GT detector module 28, and electromagnetic valve 45 is installed on GT detector module 28;
[0031] Electric control mechanism 4 includes switch power supply drive board card 41 and terminal machine drive board card 42.
[0032] The test machine adopts a sliding table cylinder driving mode, an inductive positioning mode of photoelectric sensors, an electric control mode of switch power supply driving board cards and terminal machine driving board card control motion logic, adopts automation technology, avoids errors that can occur in manual operation, ensures consistency and reliability of detection results, reduces dependence on operator skills, enables workers on a production line to more easily master an operation process, reduces training costs, and simultaneously, due to improvement in automation degree, continuous operation capability of the production line is strengthened, and a product production cycle is shortened.
[0033] In the utility model, the top of the bottom plate 1 is provided with an outer cover 5, and the bottom of the bottom plate 1 is provided with a circular foot pad 7 at each corner position.
[0034] In the utility model, the top of the bottom plate 1 is provided with a sliding rail 27, and the groove rail vertical plate 25 is slidingly installed on the sliding rail 27.
[0035] In the utility model, the miniature double-barrelled cylinder 23 is slidingly installed on the bottom plate 1 along a vertical direction.
[0036] In the utility model, the back of the outer cover 5 is provided with a fan 43 and a three-way plug 44, and the front of the outer cover 5 is provided with a display screen 46, a switch button 47 and a close button 48.
[0037] In the utility model, the back of the outer cover 5 is provided with a foot switch connecting pipe 6.
[0038] In the utility model, the GT detection module 3 is installed on the bottom plate 1 through a support.
[0039] The utility model discloses: the operator passes the wire harness of terminal connector that hits through the clamping jaw to photoelectric sensor, and the finger cylinder drives the clamping jaw to clamp the wire harness, and the miniature double-barrelled cylinder retracts, and the sliding rail pulls away photoelectric sensor through the groove rail vertical plate and goes down, and the sliding table cylinder drives the finger cylinder to move forward, and the clamping and detection action of wire harness are completed.In the detection process, the GT detection module will measure the wire harness according to the set parameter, ensure that the depth of core body meets the technical requirement, after detection, store the detection data to host computer, and display NG / OK result on display screen, and the sliding table cylinder drives the finger cylinder to reset, and the sliding rail pushes photoelectric sensor to the groove rail vertical plate and goes up, and the process is finished, and prepares the detection cycle of next time.The whole GT depth test machine is designed to improve production efficiency, reduce manual operation, and ensure the accuracy and repeatability of the test, and is suitable for batch production detection of high-precision wire harness.
[0040] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A new GT depth detection machine characterized by: Including the bottom plate (1), the top of the bottom plate (1) is provided with clamping feeding mechanism (2) and electric control mechanism (4), one side of the clamping feeding mechanism (2) is provided with GT detection module (3); The clamping feeding mechanism (2) includes a slide table cylinder (21) fixedly installed on the bottom plate (1), the output end of the slide table cylinder (21) is connected with a finger cylinder (22), the output end of the finger cylinder (22) is connected with a clamping jaw (26), the clamping jaw (26) clamps a wire harness, one side of the slide table cylinder (21) is provided with a slot rail vertical plate (25) slidingly installed on the bottom plate (1), one side of the slot rail vertical plate (25) is slidingly installed with a micro double-barrel cylinder (23), the micro double-barrel cylinder (23) is installed with a photoelectric sensor (24), and the photoelectric sensor (24) is arranged corresponding to the wire harness; The GT detection module (3) includes a GT detector module (28), and the GT detector module (28) is installed with a solenoid valve (45); The electric control mechanism (4) includes a switch power supply drive board card (41) and a terminal machine drive board card (42).
2. A new GT depth detection machine according to claim 1, characterized in that: The top of the bottom plate (1) is installed with an outer cover (5), and the bottom of the bottom plate (1) is installed with a circular foot pad (7) at the four corner positions.
3. A new GT depth detector machine according to claim 1, characterized in that: The top of the bottom plate (1) is installed with a slide rail (27), and the slot rail vertical plate (25) is slidingly installed on the slide rail (27).
4. The novel GT depth detector machine according to claim 1, wherein: The micro double-barrel cylinder (23) is slidingly installed on the bottom plate (1) in the vertical direction.
5. A new GT depth detector machine as claimed in claim 2, wherein: The back of the outer cover (5) is installed with a fan (43) and a three-way plug (44), and the front of the outer cover (5) is installed with a display screen (46), a switch button (47) and a close button (48).
6. A new GT depth detector machine according to claim 2, characterized in that: The back of the outer cover (5) is installed with a foot switch connecting pipe (6).
7. The novel GT depth detector machine according to claim 1, wherein: The GT detection module (3) is installed on the bottom plate (1) through a support.