Multi-surface test equipment
By designing a multi-faceted testing device and utilizing the linkage of a rotating mechanism and multiple vision inspection modules, the problem that existing devices can only inspect one side is solved, and efficient multi-faceted inspection of objects is achieved.
Patent Information
- Application Number
- CN202423187030.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing automated testing equipment can only test one side of an object, resulting in low efficiency for multi-faceted testing and failing to meet the needs of high-efficiency production.
The multi-faceted testing equipment includes a frame, a rotating mechanism, first and second vision inspection modules, a Y-axis linear module, an X-axis linear module, and a Z-axis linear module. It achieves the detection of multiple faces of an object through three-axis linkage and rotational motion.
It enables efficient detection of five faces of an object (including four side faces and one top face), significantly improving testing efficiency.
Smart Images

Figure CN223692278U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automatic test, especially relates to a multi -surface test equipment. BACKGROUND
[0002] The prior art automatic test equipment mostly only includes a visual detection module, that is, only one side of the object can be detected, and the specific content of the detection can be whether the object surface has a flaw, whether there is a scratch or whether the required parts are missing on the object and the like, when the multiple surfaces of the object need to be tested, the position of the object needs to be adjusted greatly or the position of the visual detection module needs to be adjusted, so that the object is in the process of multi -surface test for a long time, and the production demand of the object needs to be efficiently multi -surface tested.
[0003] Therefore, the prior art needs to be improved. UTILITY MODEL CONTENT
[0004] The utility model provides a multi -surface test equipment, mainly solves the technical problem of slow test efficiency of the current test equipment in realizing the multi -surface test of the object.
[0005] In order to achieve the above object, the utility model provides the following technical scheme:
[0006] A multi -surface test equipment, including frame and respectively connecting on the rotating mechanism, first visual detection module and second visual detection module of frame,
[0007] The rotating mechanism is connected with the carrier, and the carrier is used for loading the object to be tested, the rotating mechanism is used for driving the carrier to rotate with the vertical direction axis as the rotation shaft, the frame and the rotating mechanism are connected with Y axis linear module, the first visual detection module is located on the driving direction side of Y axis linear module, the first visual detection module and the frame are connected with X axis linear module and first Z axis linear module that are connected with each other, the second visual detection module is located above Y axis linear module, and the second visual detection module and the frame are connected with second Z axis linear module.
[0008] In one of the technical schemes, the frame, the X axis linear module, the first Z axis linear module and the first visual detection module are connected in sequence.
[0009] In one of the technical schemes, the rotating mechanism includes the mounting seat, motor, driving gear and driven gear.
[0010] The mounting base is connected with the Y-axis linear module, the motor is fixed on the mounting base, the driving gear is connected with the output shaft of the motor, the driven gear is rotationally connected with the mounting base with a vertical axis as a rotating shaft, the driving gear and the driven gear are meshed with each other, and the driven gear is fixedly connected with the carrier.
[0011] In one of the technical solutions, the top of the mounting base is fixed with a sensor, the top surface of the carrier is provided with a downwardly penetrating avoiding hole at a position corresponding to the sensor, and the sensor is used for detecting whether an object is loaded on the carrier through the avoiding hole.
[0012] In one of the technical solutions, a plurality of columns are fixed on the rack, the plurality of columns are arranged around the outer periphery of the Y-axis linear module, and the multi-face testing equipment further comprises a fixing seat fixed on the top of the plurality of columns, and the second Z-axis linear module is fixed on the fixing seat.
[0013] In one of the technical solutions, the bottom of the fixing seat is fixed with a plurality of clamping seats, and each clamping seat clamps a corresponding column.
[0014] In one of the technical solutions, the X-axis linear module, the Y-axis linear module, the first Z-axis linear module and the second Z-axis linear module are screw linear modules or linear motors.
[0015] In one of the technical solutions, the end of the Y-axis linear module away from the first visual detection module is a manual loading end, proximity sensors are arranged on both sides of the manual loading end of the rack, and the proximity sensors are signal-connected with the Y-axis linear module.
[0016] Compared with the prior art, the multi-face testing equipment provided by the utility model has at least the following beneficial effects:
[0017] When testing, the object to be tested is carried by the carrier, and then the carrier is driven by the Y-axis linear module to move to the adjacent position of the first visual detection module, at this time the second visual detection module is located above the carrier, through the three-axis linkage of the Y-axis linear module, the X-axis linear module and the first Z-axis linear module, the first visual detection module can detect any one position point of one side of the object on the carrier; the second visual detection module can detect the top surface of the object on the carrier, and through the two-axis linkage of the Y-axis linear module and the second Z-axis linear module, the second visual detection module can test objects with different shapes and different thicknesses; in addition, the rotating mechanism between the Y-axis linear module and the carrier can drive the carrier to rotate, so that each side of the object on the carrier can face the first visual detection module, realizing the function that all sides can be detected by the first visual detection module, when the object to be tested is a cuboid, the scheme can be equivalent to visually detecting four sides and a top surface of the object, that is, the scheme realizes the function of visually detecting five surfaces of the cuboid by arranging two visual detection modules, thereby greatly improving the efficiency of multi-surface detection of the object. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
[0019] Figure 1 A structural schematic view of a multi-surface testing device provided by the embodiment of the present application;
[0020] Figure 2 A structural schematic view of a multi-surface testing device provided by the present application from another angle;
[0021] Figure 3 A structural schematic view of a rotating mechanism and a carrier provided by the embodiment of the present application.
[0022] Reference signs:
[0023] 1, rack; 2, rotating mechanism; 21, mounting seat; 22, motor; 23, driving gear; 24, driven gear; 25, sensor; 3, first visual detection module; 4, second visual detection module; 5, Y-axis linear module; 6, X-axis linear module; 7, first Z-axis linear module; 8, second Z-axis linear module; 9, carrier; 91, avoiding hole; 10, manual feeding end; 11, proximity sensor; 12, stand column; 13, fixing seat; 14, clamping seat. DETAILED DESCRIPTION
[0024] In order to make the technical problems to be solved, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0025] It should be noted that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0026] It should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0027] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0028] In order to make the technical problems to be solved, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0029] Please see Figures 1 to 3The utility model embodiment provides a kind of multi-face test equipment, it mainly includes rack 1, rotating mechanism 2, first vision detection module 3, second vision detection module 4, Y axis linear module 5, X axis linear module 6, first Z axis linear module 7 and second Z axis linear module 8, wherein, rotating mechanism 2 is connected with carrier 9, carrier 9 is used to carry the object to be tested, rotating mechanism 2 is used to drive carrier 9 to make rotation with vertical direction's axis as rotating shaft, above-mentioned Y axis linear module 5 is connected between rotating mechanism 2 and rack 1, namely, Y axis linear module 5 is used to drive rotating mechanism 2 and carrier 9 to make linear movement along Y direction, above-mentioned first vision detection module 3 is arranged in the drive direction (i.e. Y direction) of Y axis linear module 5 one side, above-mentioned X axis linear module 6 and first Z axis linear module 7 are sequentially connected, and one of X axis linear module 6 and first Z axis linear module 7 is fixed on rack 1, another and first vision detection module 3 are connected, first vision detection module 3 can make linear movement in X direction also can make linear movement in Z direction under the drive of X axis linear module 6 and first Z axis linear module 7;Wherein, second vision detection module 4 is located above Y axis linear module 5, above-mentioned second Z axis linear module 8 is connected between rack 1 and second vision detection module 4, and second Z axis linear module 8 is used to drive second vision detection module 4 to make linear movement in Z direction.
[0030] Wherein, above-mentioned X axis linear module 6, Y axis linear module 5, first Z axis linear module 7 and second Z axis linear module 8 can be screw linear module or linear motor. Wherein, the end of Y axis linear module 5 away from first vision detection module 3 is artificial loading end 10, rack 1 is provided with proximity sensor 11 on the both sides of artificial loading end 10, proximity sensor 11 is connected with Y axis linear module 5 signal, specifically, when proximity sensor 11 senses that the hand of operator is in artificial loading end 10 and loads the object to be tested on carrier 9 or takes out the object of test completion from carrier 9, Y axis linear module 5 will stop moving automatically, improve the security of operator.
[0031] When testing, the object to be tested is placed on the carrier 9 by hand, and then the carrier 9 is driven by the Y-axis linear module 5 to move to the adjacent position of the first visual detection module 3 in the Y direction, at this time the second visual detection module 4 is located above the carrier 9, through the three-axis linkage of the Y-axis linear module 5, the X-axis linear module 6 and the first Z-axis linear module 7, the first visual detection module 3 can detect any one position point of one side of the object on the carrier 9; the second visual detection module 4 can detect the top surface of the object on the carrier 9, and through the two-axis linkage of the Y-axis linear module 5 and the second Z-axis linear module 8, the second visual detection module 4 can test objects of different shapes and different thicknesses; in addition, the rotating mechanism 2 between the Y-axis linear module 5 and the carrier 9 can drive the carrier 9 to rotate, so that each side of the object on the carrier 9 can face the first visual detection module 3, realizing the function that all sides can be detected by the first visual detection module 3, when the object to be tested is a cuboid, the present scheme can be equivalent to visually detecting four sides and one top surface of the object, that is, the present scheme realizes the function of visually detecting five surfaces of the cuboid by arranging two visual detection modules, thereby greatly improving the efficiency of multi-surface detection of the object.
[0032] Please refer to Figure 3 , the rotating mechanism 2 specifically comprises a mounting seat 21, a motor 22, a driving gear 23 and a driven gear 24, wherein the mounting seat 21 is connected with the above-mentioned Y-axis linear module 5, the motor 22 is fixed on the mounting seat 21, the driving gear 23 is fixedly connected with the output shaft of the motor 22, the driven gear 24 is rotationally connected with the mounting seat 21 with a vertical axis as the rotation axis, the driving gear 23 and the driven gear 24 are meshed with each other, and the driven gear 24 is fixedly connected with the above-mentioned carrier 9. When the motor 22 rotates, the motor 22 drives the driving gear 23 to rotate, the driving gear 23 drives the driven gear 24 to rotate, and the driven gear 24 drives the carrier 9 to rotate, so as to realize the function that each side of the object on the carrier 9 can face the first visual detection module 3. In addition, the top of the mounting seat 21 is fixedly provided with a sensor 25, and the top surface of the carrier 9 is provided with a downwardly penetrating avoiding hole 91 at a position corresponding to the sensor 25, the sensor 25 is used to detect whether the carrier 9 is loaded with the object through the avoiding hole 91, and only when the sensor 25 detects that the carrier 9 is indeed loaded with the object to be tested, the Y-axis linear module 5 can drive the carrier 9 to move towards the first visual detection module 3 in the Y direction.
[0033] Please refer to Figure 1 and Figure 2The plurality of columns 12 are preferably fixed on the rack 1, and the plurality of columns 12 are arranged around the outer periphery of the Y-axis linear module 5. The multi-surface testing device further comprises a fixing seat 13 fixed on the top of the plurality of columns 12, and the second Z-axis linear module 8 is fixed on the fixing seat 13. More specifically, the bottom of the fixing seat 13 is fixed with a plurality of clamping seats 14, and the clamping seats 14 are fixed on the columns 12 by clamping the corresponding column 12, so as to fix the fixing seat 13 on the columns 12. By arranging the clamping seats 14, the height of the clamping seats 14 on the columns 12 can be adjusted, so that the height of the fixing seat 13 can be adjusted, and the height of the second Z-axis linear module 8 and the second visual detection module 4 can be adjusted. By such design, the height of the second visual detection module 4 can be adjusted in a larger range, so that the second visual detection module 4 can be compatible with the top surface testing requirements of objects with a wider thickness range.
[0034] The above is only a preferred embodiment of the present application, and only the technical principle of the present application is described. These descriptions are only for explaining the principle of the present application, and cannot be interpreted as limiting the protection scope of the present application in any way. Based on the above explanation, any modification, equivalent replacement and improvement within the spirit and principle of the present application, and other specific embodiments of the present application which can be easily conceived by those skilled in the art without creative labor, shall be included in the protection scope of the present application.
Claims
1. A multi-faceted test apparatus, characterized by, The machine frame is connected with a rotating mechanism, a first visual detection module and a second visual detection module respectively; The rotating mechanism is connected with a carrier for loading objects to be tested, and is used to drive the carrier to rotate around a vertical axis as a rotating shaft.
2. The multi-faceted test apparatus of claim 1, wherein, The machine frame, the X-axis linear module, the first Z-axis linear module and the first visual detection module are connected in sequence.
3. The multi-faceted test apparatus of claim 1, wherein, The rotating mechanism comprises a mounting base, a motor, a driving gear and a driven gear. The mounting base is connected with the Y-axis linear module, the motor is fixed on the mounting base, the driving gear is connected with an output shaft of the motor, the driven gear is rotationally connected with the mounting base around a vertical axis as a rotating shaft, the driving gear and the driven gear are meshed with each other, and the driven gear is fixedly connected with the carrier.
4. The multi-faceted test apparatus of claim 3, wherein, A sensor is fixed on the top of the mounting base, the top surface of the carrier is provided with a downwardly penetrating avoiding hole at a position corresponding to the sensor, and the sensor is used to detect whether the carrier is loaded with objects through the avoiding hole.
5. The multi-faceted test apparatus of claim 1, wherein, A plurality of columns are fixed on the machine frame, the plurality of columns are arranged around the outer periphery of the Y-axis linear module, and the multi-face testing device further comprises a fixing seat fixed on the top of the plurality of columns, and the second Z-axis linear module is fixed on the fixing seat.
6. The multi-faceted test apparatus of claim 5, wherein, A plurality of clamping seats are fixed on the bottom of the fixing seat, and each clamping seat clamps a corresponding column.
7. The multi-faceted test apparatus of any one of claims 1 to 6, wherein, The X-axis linear module, the Y-axis linear module, the first Z-axis linear module and the second Z-axis linear module are screw linear modules or linear motors.
8. The multi-faceted test apparatus of claim 1, wherein, One end of the Y-axis linear module away from the first visual detection module is a manual loading end, proximity sensors are arranged on both sides of the machine frame at the manual loading end, and the proximity sensors are signal connected with the Y-axis linear module.