Industrial large-scale equipment detecting and positioning device

Abstract

The utility model relates to the technical field of equipment detection, in particular to an industrial large-scale equipment detecting and positioning device, which not only can detect the interior of equipment through thermal imaging and an endoscope, increase detection means, improve detection effect and timely find potential problems of the equipment, but also can adjust detection height and detection position, so that the detection efficiency is improved. Large equipment can be conveniently detected; comprising a moving mechanism; the device further comprises a lifting mechanism, a display mechanism, a detection mechanism, a traction mechanism and a sound listening mechanism, the lifting mechanism is installed on the moving mechanism and lifts the detection height, the display mechanism is installed on the lifting mechanism and brings convenience to workers to check the detection condition, and the detection mechanism is installed on the display mechanism and detects equipment. The traction mechanism is installed on the lifting mechanism and drives the sound listening mechanism to be lifted, and the sound listening mechanism is installed on the traction mechanism and carries out sound listening detection on equipment.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of equipment detection, in particular to an industrial large -scale equipment detection positioning device. BACKGROUND

[0002] The real -time monitoring and positioning of industrial large -scale equipment usually need to realize the comprehensive monitoring of equipment position, running state and work efficiency through integrating multiple sensors and control systems, and the device has important role in aspects of improving production efficiency, reducing maintenance cost, guaranteeing equipment safety and the like.

[0003] The existing equipment detection positioning device, for example, the utility model patent of a factory equipment inspection robot in the application No. 202420399324.6, its main structure includes the bottom plate, is provided with the adjusting piece of the top of bottom plate, is provided with the casing on the top of adjusting piece, is provided with the inspection assembly in the inside of casing, and the inspection assembly includes the drive piece provided in the inside of casing, the top of drive piece is provided with the support ring, the top of support ring is fixedly connected with the support block, and the both sides of support block are provided with the first probe;When using, the first gear is driven to rotate by starting motor, the second gear is rotated, the rotating rod and the support ring are driven to rotate, the support block and the first probe are driven to rotate, so that the effect that the angle of first probe is adjusted is reached, the inspection range is improved, the dead angle of inspection is avoided, and when the rear of inspection robot needs to be inspected, the problem that the whole robot needs to be moved is avoided, the inspection efficiency is improved, the inspection effect is improved through the second probe and the illuminating lamp, the top of limiting sleeve is fixedly connected with the bottom of casing, the casing is elevated by starting cylinder, the limiting sleeve is driven to slide outside the support rod, so that the effect that the inspection height is adjusted is reached, when the robot collides, the support sleeve is driven to slide outside the slide rod, the spring is contracted, the protective plate is quickly reset through the action of spring and damper.

[0004] However, most of the existing inspection equipment is difficult to detect the inside of the equipment, the detection range is limited, and it is difficult to detect and position the different heights of the equipment, which is not suitable for the detection of industrial large -scale equipment. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides an industrial large -scale equipment detection positioning device which can detect the inside of the equipment through thermal imaging and endoscope, increase detection means, improve detection effect, can timely find potential problems of equipment, and can adjust detection height and detection position, facilitate detection of large -scale equipment.

[0006] The utility model discloses an industrial large -scale equipment detection positioning device, including mobile mechanism, still including lifting mechanism, display mechanism, detection mechanism, traction mechanism and sound listening mechanism, and lifting mechanism installs on mobile mechanism and promotes the detection height, and display mechanism installs on lifting mechanism and facilitates staff to check the detection situation, and detection mechanism installs on display mechanism and carries out the detection to the equipment, and traction mechanism installs on lifting mechanism and drives sound listening mechanism to promote height, and sound listening mechanism installs on traction mechanism and carries out sound detection to the equipment, mobile mechanism drives device to move to the periphery of industrial large -scale equipment, and detection mechanism carries out thermal imaging scanning and image recognition to the equipment, and the height of display mechanism and detection mechanism is promoted using lifting mechanism, and it is convenient to carry out all -round scanning detection to large -scale equipment, when display mechanism discovers the position of possible failure, drive mobile mechanism to be close to the equipment, and sound listening mechanism is pasted to the equipment and carries out sound detection to the equipment, and the detection result is shown through display mechanism and is convenient for staff to check.

[0007] Preferably, the mobile mechanism comprises a mobile base, a lead screw box, two groups of rib plates, a support and a positioning rope, the bottom end of the mobile base is in contact with the ground, the bottom end of the lead screw box is connected with the top end of the mobile base, a sliding groove is formed in the lead screw box, the bottom end of each of the two groups of rib plates is connected with the top end of the mobile base and the two groups of rib plates support the lead screw box, the support is installed at the top end of the rib plate, and the positioning rope is connected and installed between the mobile base and the support; the mobile base drives the device to move beside the industrial large -scale equipment, and when the detection mechanism detects the position of possible failure, the mobile base is driven to be close to the failure point for detailed inspection, the display mechanism and the detection mechanism are conveniently lifted by arranging the lead screw box, the stability of the lead screw box is enhanced by arranging the two groups of rib plates, and the sound listening mechanism is limited by arranging the positioning rope.

[0008] Preferably, the lifting mechanism comprises a servo motor, a speed reducer, a first transmission shaft, a lead screw, two groups of belt pulleys and a belt, the servo motor is installed on the lead screw box, the speed reducer is installed on the lead screw box and the output end of the servo motor is connected with the input end of the speed reducer, the first transmission shaft is installed on the speed reducer, the lead screw is rotatably installed in the sliding groove of the lead screw box, the two groups of belt pulleys are respectively installed on the first transmission shaft and the lead screw, and the belt is tensioned and installed on the two groups of belt pulleys; the servo motor is started, the servo motor drives the first transmission shaft to rotate through the speed reducer, the first transmission shaft drives the belt pulley connected therewith to rotate, the belt pulley drives the other group of belt pulleys and the lead screw to rotate through the belt, and the lead screw drives the display mechanism to promote the adjustment height.

[0009] Preferably, the display mechanism comprises a sliding block, two sets of ear plates, a connecting shaft and a display screen, the sliding block is slidingly installed in the sliding groove of the lead screw box, the two sets of ear plates are both installed on the sliding block, the connecting shaft is rotatably installed between the two sets of ear plates, and the display screen is installed on the connecting shaft; the servo motor is started, the servo motor drives the first transmission shaft to rotate through the speed reducer, the first transmission shaft drives the belt pulley connected thereto to rotate, the belt pulley drives the other set of belt pulleys and the lead screw to rotate through the belt, and the lead screw drives the display mechanism to lift and adjust the height.

[0010] Preferably, the detection mechanism comprises a camera, a light shield, a thermal imager, a rotating shaft, an extension rod and an endoscope, the camera is installed on the sliding block, the light shield is installed on the camera, the thermal imager is installed on the sliding block, the rotating shaft is rotatably installed on the sliding block and is in transmission connection with the built-in servo motor of the sliding block, the extension rod is installed on the rotating shaft, and the endoscope is installed on the extension rod; the camera photographs and records the equipment, which not only facilitates the movement of the driving moving base, but also can position the equipment and identify faults such as cracks, the light shield is arranged to avoid the influence of light on the judgment of the camera, the thermal imager performs thermal imaging scanning on the equipment to detect whether there is a high-temperature fault point, when a fault point is detected, the height of the sliding block is adjusted, the built-in servo motor of the sliding block drives the rotating shaft to rotate the extension rod, and then the moving base moves to make the endoscope inserted into the equipment to photograph and detect, thereby enhancing the detection effect.

[0011] Preferably, the traction mechanism comprises a second transmission shaft, two sets of blocking rings, two sets of guide wheels and a traction rope, the second transmission shaft is rotatably installed on the lead screw box, the input end of the second transmission shaft is connected with the output end of the speed reducer, the two sets of blocking rings are both installed on the second transmission shaft, the two sets of guide wheels are both rotatably installed on the support, one end of the traction rope is fixed on the second transmission shaft and located between the two sets of blocking rings, and then the traction rope is wound around the two sets of guide wheels and connected with the sound listening mechanism; the speed reducer drives the second transmission shaft to rotate, the second transmission shaft winds and releases the traction rope, so that the sound listening mechanism and the sliding block maintain the same height, and the two sets of blocking rings and the two sets of guide wheels are arranged to limit and guide the traction rope.

[0012] Preferably, the sound listening mechanism comprises a hanging block, an electric cylinder and a sound collecting sensor, the hanging block is slidingly installed on the positioning rope and the top end of the hanging block is connected with the bottom end of the traction rope, the electric cylinder is installed on the hanging block, and the sound collecting sensor is installed on the electric cylinder; the hanging block moves up and down along the positioning rope under the traction of the traction rope and maintains the same height with the sliding block, when further detection is needed, the moving base is close to the equipment, the electric cylinder pushes the sound collecting sensor forward, so that the sound collecting sensor closely contacts the fault point, the sound collecting sensor collects the sound of the equipment running and judges whether the equipment has a fault.

[0013] Compared with the prior art, the beneficial effects of the utility model are that the moving mechanism drives the device to move around the industrial large-scale equipment, the detection mechanism performs thermal imaging scanning and image recognition on the equipment, the lifting mechanism is used for lifting the height of the display mechanism and the detection mechanism, the large-scale equipment is conveniently scanned and detected in all aspects, when the display mechanism finds the position of possible faults, the moving mechanism is driven to be close to the equipment, the sound listening mechanism is used for being close to the equipment to perform sound listening detection on the equipment, and the detection result is displayed through the display mechanism to facilitate the staff to view. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the axonometric structure schematic diagram of the utility model;

[0015] Figure 2 It is the axonometric structure schematic diagram of the moving mechanism of the utility model;

[0016] Figure 3 It is the partial enlarged axonometric structure schematic diagram of the lifting mechanism of the utility model;

[0017] Figure 4 It is the partial enlarged axonometric structure schematic diagram of the display mechanism and the detection mechanism of the utility model;

[0018] Figure 5 It is the partial enlarged axonometric structure schematic diagram of the traction mechanism and the sound listening mechanism of the utility model.

[0019] Mark in drawing: 01, moving mechanism;11, moving base;12, screw box;13, rib plate;14, support;15, positioning rope;02, lifting mechanism;21, servo motor;22, speed reducer;23, first transmission shaft;24, screw;25, belt pulley;26, belt;03, display mechanism;31, sliding block;32, ear plate;33, connecting shaft;34, display screen;04, detection mechanism;41, camera;42, light shield;43, thermal imager;44, rotating shaft;45, lengthening rod;46, endoscope;05, traction mechanism;51, second transmission shaft;52, blocking ring;53, guide wheel;54, traction rope;06, sound listening mechanism;61, hanging block;62, electric cylinder;63, radio sensor. DETAILED DESCRIPTION

[0020] In order to facilitate understanding of the utility model, the utility model will be described more comprehensively below with reference to relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Embodiment 1

[0022] The utility model discloses an industrial large -scale equipment detection positioning device, including mobile mechanism 01, still including lifting mechanism 02, display mechanism 03, detection mechanism 04, traction mechanism 05 and sound listening mechanism 06, lifting mechanism 02 installs on mobile mechanism 01 and promotes the detection height, display mechanism 03 installs on lifting mechanism 02 and facilitates staff to check the detection situation, detection mechanism 04 installs on display mechanism 03 and carries out the detection to equipment, traction mechanism 05 installs on lifting mechanism 02 and drives sound listening mechanism 06 and promotes the height, sound listening mechanism 06 installs on traction mechanism 05 and carries out sound detection to equipment, mobile mechanism 01 includes mobile base 11, lead screw box 12, two groups of ribbed plate 13, support 14 and positioning rope 15, and the bottom of mobile base 11 contacts with ground, and the bottom of lead screw box 12 is connected with the top of mobile base 11, and the sliding groove is opened on lead screw box 12, and the bottom of two groups of ribbed plate 13 is connected with the top of mobile base 11 and two groups of ribbed plate 13 support lead screw box 12, and support 14 is installed at the top of ribbed plate 13, and positioning rope 15 is connected and installed between mobile base 11 and support 14, lifting mechanism 02 includes servo motor 21, speed reducer 22, first transmission shaft 23, lead screw 24, two groups of belt pulleys 25 and belt 26, servo motor 21 installs on lead screw box 12, speed reducer 22 installs on lead screw box 12 and the output of servo motor 21 is connected with the input of speed reducer 22, and first transmission shaft 23 installs on speed reducer 22, and lead screw 24 is rotatably installed in the sliding groove of lead screw box 12, and two groups of belt pulleys 25 are installed on first transmission shaft 23 and lead screw 24 respectively, and belt 26 is tensioned and installed on two groups of belt pulleys 25, display mechanism 03 includes sliding block 31, two groups of ear plate 32, connecting shaft 33 and display screen 34, sliding block 31 is slidably installed in the sliding groove of lead screw box 12, two groups of ear plate 32 are all installed on sliding block 31, connecting shaft 33 is rotatably installed between two groups of ear plate 32, and display screen 34 is installed on connecting shaft 33, detection mechanism 04 includes camera 41, diaphragm 42, thermal imager 43, rotating shaft 44, lengthening rod 45 and endoscope 46, camera 41 installs on sliding block 31, diaphragm 42 installs on camera 41, thermal imager 43 installs on sliding block 31, and rotating shaft 44 is rotatably installed on sliding block 31 and is drivenly connected with the built-in servo motor of sliding block 31, lengthening rod 45 installs on rotating shaft 44, and endoscope 46 installs on lengthening rod 45.In its work, first, the mobile base 11 drives the device to move next to the industrial large equipment, starts the servo motor 21, the servo motor 21 drives the first transmission shaft 23 to rotate through the speed reducer 22, the first transmission shaft 23 drives the pulley 25 connected with it to rotate, the pulley 25 drives another group of pulleys 25 and lead screws 24 to rotate through the belt 26, the lead screw 24 drives the sliding block 31 to move up and down, which facilitates the all-around detection of the large equipment, expands the detection range, the camera 41 takes pictures and videos of the equipment, which not only facilitates the movement of the mobile base 11, but also can locate the equipment and identify the crack and other faults, the light shield 42 is set to avoid the influence of light on the judgment of the camera 41, the thermal imager 43 performs thermal imaging scanning on the equipment to detect whether there is a high-temperature fault point, when the fault point is detected, the height of the sliding block 31 is adjusted, the built-in servo motor of the sliding block 31 drives the rotating shaft 44 to drive the extension rod 45 to rotate, then the mobile base 11 moves to make the endoscope 46 inserted into the equipment to take pictures and detect, which enhances the detection effect, the two groups of rib plates 13 are set to enhance the stability of the lead screw box 12, the detection results of the detection mechanism 04 and the sound listening mechanism 06 are fed back to the display screen 34, the staff pulls the display screen 34 to rotate to the side, which is convenient for checking the detection results through the display screen 34.

[0023] Example 2

[0024] As Figures 1 to 5The utility model discloses an industrial large -scale equipment detection positioning device, on the basis of embodiment 1, traction mechanism 05 includes second transmission shaft 51, two groups of baffle ring 52, two groups of guide pulley 53 and tow rope 54, and second transmission shaft 51 is rotatably installed on the screw box 12, and the input end of second transmission shaft 51 is connected with the output end of speed reducer 22, two groups of baffle ring 52 are all installed on second transmission shaft 51, two groups of guide pulley 53 are all rotatably installed on support 14, and one end of tow rope 54 is fixed on second transmission shaft 51 and is located between two groups of baffle ring 52, and then tow rope 54 passes two groups of guide pulley 53 and is connected with sound mechanism 06, sound mechanism 06 includes hanging block 61, electric cylinder 62 and radio sensor 63, hanging block 61 is slidably installed on positioning rope 15, and the top end of hanging block 61 is connected with the bottom end of tow rope 54, electric cylinder 62 is installed on hanging block 61, and radio sensor 63 is installed on electric cylinder 62, when it works, first, mobile base 11 drives device to move to the side of industrial large -scale equipment, starts servo motor 21, and servo motor 21 drives first transmission shaft 23 to rotate through speed reducer 22, and first transmission shaft 23 drives the rotation of the pulley 25 connected with it, and the pulley 25 drives the rotation of another group of pulley 25 and lead screw 24 through belt 26, and lead screw 24 drives the up-down movement of sliding block 31, conveniently carries out all -round detection to large -scale equipment, expands the detection range, and camera 41 takes pictures and records videos for equipment, which not only facilitates the movement of mobile base 11, but also can position the equipment and identify cracks and other faults, avoids the influence of light on the judgment of camera 41 by setting the light shield 42, and thermal imager 43 performs thermal imaging scanning on the equipment, detects whether there is a high-temperature fault point, adjusts the height of sliding block 31 when detecting the fault point, and then the built-in servo motor of sliding block 31 drives the rotation of the extended rod 45, and then the mobile base 11 moves to make the endoscope 46 inserted into the equipment to take pictures and detect, enhance the detection effect, the stability of screw box 12 is enhanced by setting two groups of rib plates 13, speed reducer 22 drives the rotation of second transmission shaft 51, second transmission shaft 51 winds and releases tow rope 54, so that sound mechanism 06 and sliding block 31 keep the same height, tow rope 54 is positioned and guided by setting two groups of baffle ring 52 and two groups of guide pulley 53, hanging block 61 moves up and down along positioning rope 15 under the traction of tow rope 54, and keeps the same height with sliding block 31, when further detection is needed, mobile base 11 is close to the equipment, and electric cylinder 62 pushes radio sensor 63 forward, so that radio sensor 63 is close to the fault point, facilitating the collection of the sound of equipment operation by radio sensor 63, and the detection results of detection mechanism 04 and sound mechanism 06 are fed back into display screen 34, and the staff rotates to the side through display screen 34, which is convenient for checking the detection results through display screen 34.

[0025] The servo motor 21 and the speed reducer 22 are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the technical personnel in the field paying creative labor.

[0026] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, several improvements and modifications can be made without departing from the technical principle of the utility model, and these improvements and modifications should also be regarded as the protection range of the utility model.

Claims

1. An industrial large equipment detection positioning device, comprising a moving mechanism (01); characterized in that, The lifting mechanism (02), the display mechanism (03), the detection mechanism (04), the traction mechanism (05) and the sound listening mechanism (06) are also included, the lifting mechanism (02) is installed on the moving mechanism (01) and lifts the detection height, the display mechanism (03) is installed on the lifting mechanism (02) and facilitates the staff to view the detection situation, the detection mechanism (04) is installed on the display mechanism (03) and detects the equipment, the traction mechanism (05) is installed on the lifting mechanism (02) and drives the sound listening mechanism (06) to lift the height, and the sound listening mechanism (06) is installed on the traction mechanism (05) and detects the sound of the equipment.

2. The industrial large equipment detection positioning device of claim 1, wherein, The moving mechanism (01) includes a moving base (11), a lead screw box (12), two groups of rib plates (13), a support (14) and a positioning rope (15), the bottom end of the moving base (11) is in contact with the ground, the bottom end of the lead screw box (12) is connected with the top end of the moving base (11), a sliding groove is formed in the lead screw box (12), the bottom ends of the two groups of rib plates (13) are connected with the top end of the moving base (11) and the two groups of rib plates (13) support the lead screw box (12), the support (14) is installed on the top end of the rib plate (13), and the positioning rope (15) is connected and installed between the moving base (11) and the support (14).

3. The industrial large equipment detection positioning apparatus of claim 2, wherein, The lifting mechanism (02) includes a servo motor (21), a speed reducer (22), a first transmission shaft (23), a lead screw (24), two groups of belt pulleys (25) and a belt (26), the servo motor (21) is installed on the lead screw box (12), the speed reducer (22) is installed on the lead screw box (12) and the output end of the servo motor (21) is connected with the input end of the speed reducer (22), the first transmission shaft (23) is installed on the speed reducer (22), the lead screw (24) is rotatably installed in the sliding groove of the lead screw box (12), the two groups of belt pulleys (25) are respectively installed on the first transmission shaft (23) and the lead screw (24), and the belt (26) is tensioned and installed on the two groups of belt pulleys (25).

4. The industrial large equipment detection positioning apparatus of claim 2, wherein, The display mechanism (03) includes a sliding block (31), two groups of ear plates (32), a connecting shaft (33) and a display screen (34), the sliding block (31) is slidably installed in the sliding groove of the lead screw box (12), the two groups of ear plates (32) are installed on the sliding block (31), the connecting shaft (33) is rotatably installed between the two groups of ear plates (32), and the display screen (34) is installed on the connecting shaft (33).

5. The industrial large equipment detection positioning apparatus according to claim 4, wherein The detection mechanism (04) includes a camera (41), a light shield plate (42), a thermal imager (43), a rotating shaft (44), an extension rod (45) and a endoscope (46), the camera (41) is installed on the sliding block (31), the light shield plate (42) is installed on the camera (41), the thermal imager (43) is installed on the sliding block (31), the rotating shaft (44) is rotatably installed on the sliding block (31) and is in transmission connection with the built-in servo motor of the sliding block (31), the extension rod (45) is installed on the rotating shaft (44), and the endoscope (46) is installed on the extension rod (45).

6. The industrial large-scale equipment detection and positioning device of claim 3, wherein, The traction mechanism (05) comprises a second transmission shaft (51), two groups of blocking rings (52), two groups of guide wheels (53) and a traction rope (54), the second transmission shaft (51) is rotatably installed on the screw box (12), and the input end of the second transmission shaft (51) is connected with the output end of the speed reducer (22), the two groups of blocking rings (52) are both installed on the second transmission shaft (51), the two groups of guide wheels (53) are both rotatably installed on the support (14), one end of the traction rope (54) is fixed on the second transmission shaft (51) and located between the two groups of blocking rings (52), and then the traction rope (54) is connected with the sound listening mechanism (06) by passing through the two groups of guide wheels (53).

7. The industrial large-scale equipment detection and positioning device of claim 6, wherein, The sound listening mechanism (06) comprises a hanging block (61), an electric cylinder (62) and a radio sensor (63), the hanging block (61) is slidably installed on the positioning rope (15), and the top end of the hanging block (61) is connected with the bottom end of the traction rope (54), the electric cylinder (62) is installed on the hanging block (61), and the radio sensor (63) is installed on the electric cylinder (62).

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