Kiln tail monitoring device with filter element structure convenient to replace

Abstract

The utility model provides a kiln tail monitoring device with a convenient filter element replacement structure, which comprises a filter assembly and a monitoring dust removal assembly, the filter assembly is connected with the monitoring dust removal assembly through a pipeline I, the filter assembly comprises a filter box and a filter element, the filter element is clamped in the filter box through an accommodating cavity and a clamping piece, and the filter element is connected with the pipeline I; a filter element is arranged in the filter box, a pipeline I and a pipeline II are arranged on the outer side surface of the filter box, and the monitoring and dust removing assembly comprises a platform frame I, a dust remover and a platform frame II. Due to the design, the filter element is more convenient to mount and dismount, and when a maintainer needs to replace the filter element, the maintainer can take out an old filter element and mount a new filter element through simple operation, and complicated tools or professional skills are not needed.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of monitoring equipment, in particular to a kiln tail monitoring device with convenient filter core structure replacement. BACKGROUND

[0002] The kiln tail monitoring device is a device for real-time monitoring of various parameters of the kiln tail part of an industrial kiln and then discharging, and the current kiln tail monitoring device has some shortcomings, among which the most prominent one is that it does not have a convenient filter core structure replacement. This makes it necessary to use tools to operate in most cases when the filter core needs to be replaced. This shortcoming is mainly due to the fact that the design does not fully consider the convenience requirement of filter core replacement. The kiln tail environment is harsh, and the exhaust gas contains a large amount of dust and impurities, so the filter core is easily blocked and needs to be replaced frequently. The conventional method is to use special tools to disassemble and install the filter core when it needs to be replaced by professional personnel. However, this method has disadvantages. On the one hand, the use of tools increases the complexity and time cost of replacement, and it takes a long time to prepare tools and operate each time, which affects work efficiency. On the other hand, the involvement of professional personnel increases labor costs, and in some emergency situations, it may not be able to respond in time, so a new structure is needed to solve the above technical problems. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model aims to provide a kiln tail monitoring device with a convenient filter core structure replacement, which solves the problems raised in the background art.

[0004] The utility model realizes the following technical scheme: a kiln tail monitoring device with a convenient filter core structure replacement, comprising: a filter assembly and a monitoring and dust removal assembly, the filter assembly is connected with the monitoring and dust removal assembly through a pipeline one, the filter assembly comprises: a filter box and a filter core, the filter core is clamped in the filter box through a containing cavity and a clamping piece, the outer surface of the filter box is provided with a pipeline one and a pipeline two, the monitoring and dust removal assembly comprises: a platform frame one, a dust remover and a platform frame two, the surface of the platform frame one is provided with a gas inlet pipe, the gas outlet end of the gas inlet pipe is provided with a gas outlet pipe through a gas inlet pump, the end of the gas outlet pipe away from the gas inlet pipe is connected with the dust remover, the outer surface of the dust remover is provided with a platform frame two, the outer surface of the gas inlet pipe is provided with a monitoring device, and the monitoring end of the monitoring device is arranged in the gas inlet pipe.

[0005] As a preferred embodiment, the front side surface of the filter box is sealed with a hinged door by a lock catch, the lock catch comprises a lock catch plate and a fixing bolt, and a plurality of lock catch plates are symmetrically and evenly installed on the upper side surface and the lower side surface of the filter box, respectively, two lock catch plates form a group, and the outer side surface of each group of lock catch plates is threadedly connected with a fixing bolt. In use, the filter core is clamped by the fixing bolt and the lock catch in the filter box. This design makes the installation and disassembly of the filter core more convenient. When the filter core needs to be replaced, maintenance personnel can take out the old filter core and install a new filter core by simple operation (opening the door and loosening the fixing bolt on the outer side surface of the lock catch), without the need for complex tools or professional skills.

[0006] As a preferred embodiment, the upper side surface and the lower side surface of the filter box are fixed with a filter core by two groups of lock catch plates and a fixing bolt, the outer side surface of the right side of the filter box is provided with a pipeline two, the outer side surface of the upper side of the filter box is provided with a pipeline one, and the pipeline one is connected with the air inlet end of the air inlet pipe.

[0007] As a preferred embodiment, the pipeline two is connected with the air inlet equipment at the end away from the filter box, and the connection between the pipeline two and the filter box is provided with a one-way air inlet valve. The outer side surface of the air inlet pipe is provided with a platform one, and the outer side surface of the platform one is provided with a ladder one.

[0008] As a preferred embodiment, the surface of the platform one is provided with an air inlet pipe at the center position, the lower end of the air inlet pipe is connected with the air inlet end of the air inlet pump, the air outlet end of the air inlet pump is provided with an air outlet pipe, and the outer side surface of the upper half of the platform one is provided with a monitoring device.

[0009] As a preferred embodiment, the air outlet pipe is connected with the air inlet end of the dust collector at the end away from the air inlet pump, the outer side surface of the platform two of the outer side surface of the dust collector is provided with a ladder two, and the dust collector is a bag-type dust collector. In use, the kiln tail gas usually contains a large amount of dust and harmful pollutants. After monitoring, secondary dust removal can further reduce the content of particulate matter and harmful components in the discharged gas.

[0010] The beneficial effects of the utility model are as follows: the filter assembly is connected with the detection and dust removal assembly through pipeline I, and comprises a filter box and a filter core, the filter core is clamped in the filter box through a containing cavity and a clamping piece, the filter core is clamped in the filter box through a fixing bolt and the clamping piece during use, this design makes the installation and dismounting of the filter core more convenient, and when the filter core needs to be replaced, the maintenance personnel can take out the old filter core and install a new filter core through simple operation (opening the door, loosening the fixing bolt on the outer surface of the clamping piece), without the need of complicated tools or professional skills.

[0011] The detection and dust removal assembly comprises platform I, a dust remover and platform II, the surface of platform I is provided with an air inlet pipe, the air outlet end of the air inlet pipe is provided with an air outlet pipe through an air inlet pump, and the end of the air outlet pipe away from the air inlet pipe is connected with the dust remover, in use, the kiln tail gas usually contains a large amount of dust and harmful pollutants, and the content of particulate matters and harmful components in the exhaust gas can be further reduced through secondary dust removal after monitoring. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.

[0013] Fig. 1 It is a schematic view of the filter assembly of the kiln tail monitoring device with the filter core structure convenient to replace of the utility model.

[0014] Fig. 2 It is a schematic view of the detection and dust removal assembly of the kiln tail monitoring device with the filter core structure convenient to replace of the utility model.

[0015] Fig. 3 It is a schematic view of the side surface structure of the detection and dust removal assembly of the kiln tail monitoring device with the filter core structure convenient to replace of the utility model.

[0016] In the drawing, 100 is a filter box, 101 is a containing cavity, 110 is pipeline I, 120 is pipeline II, 130 is a clamping plate, and 131 is a filter core;

[0017] 200 is platform I, 210 is an air inlet pipe, 220 is a monitoring device, and 230 is an air outlet pipe;

[0018] 300 is a dust remover, 310 is platform II, and 320 is ladder II. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0020] Referring to Figs. 1-3 The present application provides a technical solution: a kiln tail monitoring device 220 with a filter element structure convenient to replace, comprising: a filter assembly and a monitoring and dust removal assembly, the filter assembly is connected with the monitoring and dust removal assembly through a pipeline one 110, the filter assembly comprises: a filter box 100 and a filter element 131, the filter element 131 is clamped in the filter box 100 through a containing cavity 101 and a clamping piece, the outer surface of the filter box 100 is provided with the pipeline one 110 and a pipeline two 120, the monitoring and dust removal assembly comprises: a platform frame one 200, a dust remover 300 and a platform frame two 310, the surface of the platform frame one 200 is provided with a gas inlet pipe 210, the gas outlet end of the gas inlet pipe 210 is provided with a gas outlet pipe 230 through a gas inlet pump, one end of the gas outlet pipe 230 away from the gas inlet pipe 210 is connected with the dust remover 300, the outer surface of the dust remover 300 is provided with the platform frame two 310, the outer surface of the gas inlet pipe 210 is provided with a monitoring device 220, and the monitoring end of the monitoring device 220 is arranged in the gas inlet pipe 210.

[0021] Referring to Figs. 1-3 As a first embodiment of the present application: the front surface of the filter box 100 is sealed and hinged with a box door through a lock buckle, the clamping piece comprises: a clamping plate 130 and a fixing bolt, the upper surface and the lower surface in the filter box 100 are respectively and uniformly provided with a plurality of clamping plates 130, every two clamping plates 130 form a group, and the outer surface of each group of clamping plates 130 is threadedly connected with a fixing bolt;

[0022] The upper surface and the lower surface in the filter box 100 are fixed with a filter element 131 through two groups of clamping plates 130 and a fixing bolt, the right side of the outer surface of the filter box 100 is provided with the pipeline two 120, the upper side of the outer surface of the filter box 100 is provided with the pipeline one 110, and one end of the pipeline one 110 away from the filter box 100 is connected with the gas inlet end of the gas inlet pipe 210;

[0023] In use, the user first passes the gas to be monitored through the pipeline two 120 into the filter box 100, then filters the gas, and after the filtration is completed, it is discharged through the pipeline two 120, and then discharged into the gas inlet pipe 210, thereby subsequent monitoring, after a period of use, if the user needs to replace the filter element 131, first open the box door on the front surface of the filter box 100, then screw the fixing bolts on the outer surface of the clamping plate 130, so that the filter element 131 in the two clamping plates 130 is free from the fixing bolts, then the filter element 131 is pulled out from between the two clamping plates 130, then a new filter element 131 is replaced, after replacement, the fixing bolts are tightened again and the filter element 131 is abutted and fixed, at this time, the filtered gas can be discharged, at this time, the discharged gas can be monitored by the monitoring device 220, to ensure that the gas is discharged at normal specifications. Since the filter element 131 is clamped by the fixing bolts and the clamping member in the filter box 100 during use, this design makes the installation and removal of the filter element 131 more convenient, and maintenance personnel can remove the old filter element 131 and install a new filter element 131 by simple operation (opening the box door and loosening the fixing bolts on the outer surface of the clamping member) when replacing the filter element 131, without the need for complex tools or professional skills.

[0024] Please refer to Figs. 1-3 , as a second embodiment of the utility model: the pipeline two 120 is connected with the air inlet equipment away from the filter box 100, the pipeline two 120 and the pipeline one 110 are provided with one-way air inlet valves at the connection with the filter box 100, the outer surface of the air inlet pipe 210 is provided with a platform rack one 200, and the outer surface of the platform rack one 200 is provided with a ladder one;

[0025] The surface center of the platform rack one 200 is provided with the air inlet pipe 210, the lower end of the air inlet pipe 210 is connected with the air inlet end of the air inlet pump, the air outlet end of the air inlet pump is provided with an air outlet pipe 230, and the air inlet pipe 210 is provided with a monitoring device 220 on the outer surface of the upper half of the platform rack one 200;

[0026] The air outlet pipe 230 is connected with the air inlet end of the dust collector 300 away from the air inlet pump, the outer surface of the platform rack two 310 on the outer surface of the dust collector 300 is provided with a ladder two 320, and the dust collector 300 is a bag-type dust collector;

[0027] In use, the gas enters the inside of the air inlet pipe 210 from the filter assembly, at which time the monitoring device 220 on the outside surface of the air inlet pipe 210 monitors the gas in the inside of the air inlet pipe 210, thereby monitoring the composition of the gas, ensuring that the exhaust gas meets the regulations, (the monitoring device 220 is prior art, and its specific working principle and structure will not be described here), while the monitoring device 220 is monitoring, the user can climb onto the upper surface of the platform frame 200 through the ladder, and then observe the monitoring device 220, after the air inlet pipe 210 enters the gas, at which time the air inlet pump at the lower end of the air inlet pipe 210 works, thereby continuing to draw the gas into the dust collector 300 through the air outlet pipe 230 for secondary dust removal and filtration, ensuring that the exhaust gas meets the specifications, since in use, the kiln tail gas usually contains a large amount of dust and harmful pollutants, after monitoring and discharging for secondary dust removal, the content of particulate matter and harmful components in the exhaust gas can be further reduced.

[0028] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A kiln tail monitoring device having a convenient filter cartridge replacement structure, comprising: Filter assembly and monitoring dust removal assembly, characterized in that the filter assembly is connected with the monitoring dust removal assembly through a pipeline I (110), and the filter assembly comprises a filter box (100) and a filter core (131); The filter box (100) is internally provided with a containing cavity (101) and a clamping piece for clamping the filter core (131), and the outer surface of the filter box (100) is provided with the pipeline I (110) and a pipeline II (120); the monitoring dust removal assembly comprises a platform rack I (200), a dust remover (300) and a platform rack II (310), and the surface of the platform rack I (200) is provided with a gas inlet pipe (210) penetratingly arranged thereon; the gas outlet end of the gas inlet pipe (210) is provided with a gas outlet pipe (230) arranged through a gas inlet pump; The end of the gas outlet pipe (230) away from the gas inlet pipe (210) is connected with the dust remover (300), the outer surface of the dust remover (300) is provided with the platform rack II (310), and the outer surface of the gas inlet pipe (210) is provided with a monitoring device (220); and the monitoring end of the monitoring device (220) is arranged in the gas inlet pipe (210).

2. A kiln tail monitoring device having a filter cartridge structure convenient to replace according to claim 1, characterized in that: The front surface of the filter box (100) is sealed and hingedly provided with a box door through a lock buckle, the clamping piece comprises a clamping plate (130) and a fixing bolt, and the upper surface and the lower surface in the filter box (100) are uniformly and symmetrically provided with a plurality of clamping plates (130), each two clamping plates (130) form a group, and the outer surface of each group of clamping plates (130) is threadedly connected with a fixing bolt.

3. A kiln tail monitoring device having a filter cartridge with a convenient replacement structure according to claim 2, characterized in that: The upper surface and the lower surface in the filter box (100) are fixed with a filter core (131) through two groups of clamping plates (130) and a fixing bolt, the outer surface of the filter box (100) is provided with the pipeline II (120) on the right side, the outer surface of the filter box (100) is provided with the pipeline I (110) on the upper side, and the end of the pipeline I (110) away from the filter box (100) is connected with the gas inlet end of the gas inlet pipe (210).

4. The kiln tail monitoring device with a filter cartridge structure convenient to replace according to claim 3, characterized in that: The end of the pipeline II (120) away from the filter box (100) is connected with a gas inlet device, the connection positions of the pipeline II (120) and the pipeline I (110) with the filter box (100) are provided with one-way air inlet valves, the outer surface of the gas inlet pipe (210) is provided with the platform rack I (200), and the outer surface of the platform rack I (200) is provided with a ladder I.

5. A kiln tail monitoring device having a filter cartridge with easy replacement structure according to claim 4, characterized in that: The surface of the platform rack I (200) is provided with the gas inlet pipe (210) penetratingly arranged at the central position, the lower end of the gas inlet pipe (210) is connected with the gas inlet end of a gas inlet pump, the gas outlet end of the gas inlet pump is provided with the gas outlet pipe (230), and the monitoring device (220) is arranged on the outer surface of the upper half of the platform rack I (200).

6. A kiln tail monitoring device having a filter cartridge with easy replacement structure according to claim 5, characterized in that: The air outlet pipe (230) is connected with the air inlet end of the dust collector (300) far away from the air inlet pump, the outer surface platform two (310) of the dust collector (300) is provided with the ladder two (320), and the dust collector (300) is a bag dust collector.

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