Shielding tool and paint spraying assembly
By using modular masking fixtures and removable adhesive film, the problems of cumbersome masking work and material waste in aluminum alloy structural components were solved, achieving fast and accurate masking results, reducing costs and improving process quality.
Patent Information
- Application Number
- CN202423243422.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing technologies, the electrical overlap areas of aluminum alloy structural components need to retain conductivity during the design phase, making anodizing and painting impossible. This results in cumbersome masking work, easy misalignment, and material waste.
The modular masking fixture, including a masking plate and a removable adhesive film, is used to achieve quick installation and disassembly by cooperating with the structural components through the mounting slot. The adhesive film can be printed to produce various specifications, has strong adaptability, and avoids manual cutting and adjustment.
It improves the efficiency and accuracy of masking work, reduces material waste, lowers costs, and ensures masking quality and finished product quality.
Smart Images
Figure CN223698113U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tooling structure, in particular to a shielding tooling and a paint spraying assembly. BACKGROUND
[0002] Structural parts on an aircraft bear various functions, such as mutual connection, force bearing, relative movement, etc., and some positions of some structural parts also need to have the functions of electric conduction, grounding, communication, information exchange, etc. In the related art, an aluminum alloy structural part needs to reserve an electric bonding area in the part design requirement. These areas do not require anodizing, cannot be painted, and only need to be chemically converted, i.e., the electric conduction of these areas needs to be reserved to realize the above functions. To reserve these areas from anodizing and painting, the areas need to be shielded. In the related art, the shielding work in the early stage is very tedious. The shielding adhesive film needs to be cut into a shape consistent with the shape of the part (i.e., the structural part), and the shielding adhesive film in the shielding area needs to be broken. After the adhesive film is attached to the part and compacted, the excess adhesive film is torn off to leave only the adhesive film at the electric bonding position. The whole process takes a lot of time and is prone to misalignment when the adhesive film is attached. The adhesive film at the electric bonding position may also be torn off when the adhesive film is torn off. In addition, a large amount of unrelated adhesive film is wasted. CONTENT OF THE UTILITY MODEL
[0003] The purpose of the present application is to provide a shielding tooling and a paint spraying assembly, which can be quickly installed on a structural part through a shielding plate, and the adhesive film can be attached to the structural part through the shielding holes pre-set in the shielding plate, thereby ensuring the accuracy of the adhesive film attachment position and the efficiency of the adhesive film attachment, improving the production efficiency, ensuring the shielding quality, reducing the shielding cost, and allowing the tooling to be repeatedly used.
[0004] The embodiments of the present application are implemented as follows:
[0005] The embodiments of the present application provide a shielding tooling for shielding a structural part, which comprises:
[0006] The shielding plate has shielding holes and mounting grooves formed by the shape of the shielding plate itself;
[0007] The adhesive film is detachably arranged in the shielding holes;
[0008] When in a first working condition, the shielding plate and the structural part are matched with each other through the mounting grooves; when in a second working condition, the shielding plate and the structural part are separated from each other, and the adhesive film is attached to the structural part.
[0009] In some embodiments of the present application, the number of the shielding holes and the number of the adhesive films are both plural. When in the first working condition, some of the adhesive films are arranged in some of the shielding holes.
[0010] In some embodiments of the present application, the aforementioned shielding plate comprises a first shielding plate and a second shielding plate, when in the aforementioned first working condition, the aforementioned first shielding plate is arranged on the aforementioned structural member along a first preset direction, and the aforementioned second shielding plate is arranged on the aforementioned structural member along a second preset direction, wherein the aforementioned first preset direction and the aforementioned second preset direction are perpendicular to each other.
[0011] In some embodiments of the present application, the cross section of the aforementioned shielding hole comprises a circle, an ellipse or a square.
[0012] In some embodiments of the present application, the aforementioned shielding plate is a plexiglass shielding plate.
[0013] In some embodiments of the present application, the aforementioned shielding hole and the aforementioned mounting slot are respectively located on two sides of the aforementioned shielding plate, and are independent of each other and do not interfere with each other.
[0014] In some embodiments of the present application, the profile of the aforementioned mounting slot is similar to the profile of the aforementioned structural member, when in the aforementioned first working condition, the aforementioned mounting slot and the aforementioned structural member have a profiling gap.
[0015] In some embodiments of the present application, the aforementioned profiling gap is 0.5mm.
[0016] In some embodiments of the present application, the thickness of the aforementioned shielding plate is 4mm.
[0017] The embodiments of the present application also provide a paint spraying assembly comprising the aforementioned shielding tool.
[0018] The shielding tool provided by the embodiments of the present application has at least the following beneficial effects, including but not limited to:
[0019] 1) The shielding tool adopts a modular design, comprising a shielding plate and a detachable adhesive film, through the cooperation of the mounting slot and the structural member (i.e. the first working condition), the quick installation and disassembly between the shielding tool and the structural member are realized, and the adhesive film can be produced by printing, which has various specifications and strong adaptability, so that when used, only the corresponding adhesive film needs to be selected to be attached to the structural member, without the need for manual cutting or adjustment, which greatly improves the work efficiency;
[0020] 2) The shielding tool can be used multiple times through the structural design of the shielding plate and the adhesive film, which reduces the waste of disposable materials, has the advantage of saving cost, and leaves a precise electrical bonding area in the area where the shielding hole is located, which can avoid misshielding or paint pollution during paint spraying, and improves the process quality of the finished product;
[0021] 3) the shielding tool, the shielding hole and the mounting groove are respectively located on two sides of the shielding plate, independent of each other, free switching in different working conditions, meanwhile, the vertical direction of the first shielding plate and the second shielding plate is laid out, improving the adaptability of the shielding tool on complex surface, suitable for multi-angle shielding requirement. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0023] Figure 1 The structural schematic diagram of the shielding tool provided by the embodiments of the present application is shown in the figure.
[0024] Figure 2 The structural schematic diagram of the shielding plate provided by the embodiments of the present application is shown in the figure.
[0025] Figure 3 The structural schematic diagram of the structural part provided by the embodiments of the present application is shown in the figure.
[0026] Figure 4 The front view of the shielding tool provided by the embodiments of the present application is shown in the figure.
[0027] Figure 5 The bottom view of the shielding tool provided by the embodiments of the present application is shown in the figure.
[0028] Figure legend: 100-shielding tool; 101-first shielding plate; 102-second shielding plate; 103-shielding hole; 104-mounting groove; 105-profiling gap; 11-film; 200-structural part. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, not all. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0031] It should be noted that like reference numerals and letters refer to like items throughout the accompanying drawings, and therefore once an item is defined in one drawing, it is not necessary to further define and explain it in subsequent drawings.
[0032] In the description of the embodiments of the present application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0033] In addition, if the terms "horizontal", "vertical", "overhanging" and the like are used, they do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0034] In the description of the embodiments of the present application, "a plurality of" represents at least 2.
[0035] In the description of the embodiments of the present application, it should also be noted that unless otherwise explicitly specified and limited, if the terms "arrangement", "installation", "connection", "connection" are used, they should be understood in a broad sense, for example, they can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication between the two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0036] Figure 1 A structural schematic view of the shielding tool 100 provided in the embodiments of the present application is shown in FIG. 1. Figure 2 A structural schematic view of the shielding tool 100 provided in the embodiments of the present application is shown in FIG. 1. Figure 3 A structural schematic view of the shielding tool 100 provided in the embodiments of the present application is shown in FIG. 1. Figure 4 A structural schematic view of the shielding tool 100 provided in the embodiments of the present application is shown in FIG. 1. Figure 5 A structural schematic view of the shielding tool 100 provided in the embodiments of the present application is shown in FIG. 1. Figures 1-5As shown, the shielding tool 100 can include a shielding plate and a film 11. The shielding plate has shielding holes 102 formed by the shape of the shielding plate itself; a second shielding plate 103; and mounting grooves 104; the film 11 is detachably arranged in the shielding holes 102 of the second shielding plate 103; wherein, when in the first working condition, the shielding plate and the structural part 200 are matched through the mounting grooves 104; when in the second working condition, the shielding plate and the structural part 200 are separated from each other, and the film 11 is attached to the structural part 200.
[0037] It is worth noting that the shielding tool 100 is matched with the structural part 200 through the mounting grooves 104 (i.e. the first working condition, as shown in Figure 1 ), realizing the quick mounting and dismounting between the shielding tool 100 and the structural part 200, while the film 11 can be produced by printing, with various specifications and strong adaptability, and only needs to be selected and attached to the structural part 200 (after the film 11 is attached to the structural part 200, the shielding plate and the structural part 200 are separated from each other) in use, without manual cutting or adjustment, greatly improving the work efficiency.
[0038] In this embodiment, the number of the shielding holes 102 of the second shielding plate 103 and the film 11 is multiple, and when in the first working condition, several films 11 are arranged in part of the shielding holes 102 of the second shielding plate 103. It can be understood that the part can be all of the shielding holes 102 of the second shielding plate 103, or 1, 2 or more of the shielding holes 102 of the second shielding plate 103.
[0039] It is worth noting that this structure allows the operator to selectively install the film 11 in the specific shielding hole 102 of the second shielding plate 103 according to the actual shielding requirement, without covering all of them every time, thereby improving the adaptability of the tool. For complex structural parts 200, differential shielding for different areas can be realized, flexibly coping with the process requirements of local area shielding and partial area exposure. At the same time, the film 11 can be selectively installed according to actual needs, which can avoid unnecessary material waste and further reduce costs.
[0040] Please refer to Figure 1 and Figure 2 again, the shielding plate includes a first shielding plate 101 and a second shielding plate, when in the first working condition, the first shielding plate 101 is erected on the structural part 200 along a first preset direction, and the second shielding plate is laid on the structural part 200 along a second preset direction, wherein the first preset direction and the second preset direction are perpendicular to each other.
[0041] It should be understood that the first preset direction refers to the longitudinal direction as shown in Figure 1 , and the second preset direction refers to the transverse direction as shown in Figure 1 .
[0042] It is worth mentioning that the first shielding plate 101 and the second shielding plate are arranged in a direction perpendicular to each other, which can effectively cover different surfaces of the structural member 200, and is suitable for shielding requirements in multiple angles and directions. At the same time, the two plates are laid perpendicular to each other to avoid multi-layer errors caused by the stacking of shielding plates in the same direction, thereby improving the shielding accuracy.
[0043] As shown in Figure 1 and Figure 3 , the cross section of the shielding hole 102 of the second shielding plate 103 includes a circle, an ellipse or a square.
[0044] Specifically, the circular, elliptical or square cross-sectional design can be flexibly matched according to different requirements of the surface features of the structural member 200 and the shape of the shielding area, thereby ensuring the pertinence and accuracy of the shielding effect. It can be applied to working conditions where the surface of the structural member 200 has various geometric shapes, such as round holes, long holes or rectangular areas, thereby improving the applicability of the shielding tool 100.
[0045] Optionally, the shielding plate is an acrylic shielding plate.
[0046] Specifically, the acrylic shielding plate has the advantages of high transparency and strong visibility. It closely fits the part and can leave a high-visibility electrically connected area to be shielded, thereby facilitating the application of the adhesive film 11 and improving the efficiency of the shielding operation.
[0047] In the embodiment, the shielding hole 102 of the second shielding plate 103 and the mounting groove 104 are located on two opposite surfaces of the shielding plate and are independent of each other.
[0048] It is worth mentioning that the shielding hole 102 of the second shielding plate 103 and the mounting groove 104 are arranged on different surfaces, which clearly defines the functional division of the two, prevents interference caused by overlapping or cross design, and improves the use efficiency of the tool. The shielding hole 102 of the second shielding plate 103 focuses on the function of applying the adhesive film 11, while the mounting groove 104 focuses on the fixing function, thereby avoiding the influence of shielding effect or stability due to mixed functions.
[0049] As shown in Figure 5 , the profile of the mounting groove 104 is similar to the profile of the structural member 200, and when in the first working condition, the mounting groove 104 and the structural member 200 have a profiling gap 105 therebetween.
[0050] It is worth mentioning that the installation groove 104 is similar in profile to the structural member 200, so that the shielding plate can better fit the surface of the structural member 200, avoiding the problem of excessive gap or poor fit caused by profile mismatch. At the same time, the profiling gap 105 can reserve a certain space for the assembly of the shielding plate, making the installation operation more smooth, especially in the scene that needs to be installed and disassembled multiple times, improving the work efficiency.
[0051] Optionally, the profiling gap 105 is 0.5mm.
[0052] Specifically, the profiling gap 105 of 0.5mm can improve the installation operability while ensuring the stability of the installed structure when applied to the structural member 200 in the field of aerospace. Depending on the specific implementation environment, 0.3mm, 0.7mm, etc. can also be used. The present embodiment does not constitute a limitation on the profiling gap 105, but only illustrates the preferred way.
[0053] In the present embodiment, the thickness of the shielding plate is 4mm. It can be understood that depending on the specific implementation environment, a shielding plate with a thickness of 3mm or 5mm can also be selected according to the size of the structural member 200.
[0054] The present application also provides a paint spraying assembly comprising the shielding tool 100100 described above and having all the beneficial effects thereof.
[0055] The above is only the preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application is included in the protection scope of the present application.
Claims
1. A masking tool for masking a structural member, the masking tool comprising: The shielding tool comprises: a shielding plate having shielding holes and mounting slots defined by the shape of the shielding plate; an adhesive film arranged in the shielding holes; when in a first working condition, the shielding plate and the structural member are matched with each other through the mounting slots; when in a second working condition, the shielding plate and the structural member are separated from each other, and the adhesive film is attached to the structural member.
2. The masking tool of claim 1, wherein The number of the shielding holes and the adhesive film is plural, and when in the first working condition, some of the adhesive film is arranged in some of the shielding holes.
3. The masking tool of claim 1, wherein The shielding plate comprises a first shielding plate and a second shielding plate, when in the first working condition, the first shielding plate is arranged on the structural member along a first preset direction, and the second shielding plate is arranged on the structural member along a second preset direction, wherein the first preset direction is perpendicular to the second preset direction.
4. The masking tool of any one of claims 1-3, wherein, The cross section of the shielding hole comprises a circle, an ellipse or a square.
5. The masking tool of claim 1, wherein The shielding plate is an acrylic shielding plate.
6. The masking tool of claim 1, wherein The shielding hole and the mounting slot are respectively located on two surfaces of the shielding plate, and are independent of each other.
7. The masking tool of claim 1 or 6, wherein The profile of the mounting slot is similar to the profile of the structural member, and when in the first working condition, the mounting slot and the structural member have a profiling gap.
8. The masking tool of claim 7, wherein, The profiling gap is 0.5 mm.
9. The masking tool of claim 1, wherein, The thickness of the shielding plate is 4 mm.
10. A paint spraying assembly characterized by, The shielding tool comprises the shielding tool according to any one of claims 1-9.