Mutual inductor part surface treatment device capable of achieving uniform spraying
By designing a surface treatment device for transformer components that can achieve uniform coating, the device utilizes an electric telescopic rod, motor, and transmission system to realize component rotation and uniform coating delivery, thus solving the problem of uneven coating in existing devices and improving coating efficiency and effect.
Patent Information
- Application Number
- CN202422706196.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing surface treatment devices for current transformer components are unable to achieve comprehensive and effective uniform spraying, resulting in differences in spraying effect between positions near and far from the nozzle, thus affecting processing efficiency.
A surface treatment device for current transformer components with uniform spraying was designed. The device moves the slide and baffle through an electric telescopic rod, and the motor drives the rotating shaft and square rod to rotate. Combined with a bevel gear set and belt drive, the current transformer components are rotated. The device also generates negative pressure through an extrusion wheel to deliver the coating material, ensuring uniform spraying.
It achieves comprehensive and uniform spraying of the surface of current transformer components, improves the treatment effect, is simple and flexible to operate, and is highly practical.
Smart Images

Figure CN223698115U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of mutual inductor production, specifically to mutual inductor spare part surface treatment device of even spraying. BACKGROUND
[0002] The mutual inductor is also called instrument transformer, and is the general term of current transformer and voltage transformer. The surface of the spare part needs to be sprayed during the production process of the mutual inductor to improve the electrical insulation performance and corrosion resistance of the mutual inductor. However, the existing mutual inductor spare part surface treatment device still has some defects, such as:
[0003] The shell spraying device for voltage transformer production with the application number CN202122146358.3 cannot guarantee comprehensive, effective and uniform spraying on the surface of the mutual inductor spare part during use. The surface of the mutual inductor spare part can only be sprayed from both sides during use, which causes the spraying effect to be different between the position close to the nozzle and the position far away from the nozzle, thereby affecting the surface treatment efficiency of the mutual inductor spare part and having use limitations. Therefore, the mutual inductor spare part surface treatment device for even spraying is proposed to solve the above problems. SUMMARY
[0004] The utility model aims at providing a mutual inductor spare part surface treatment device for even spraying to solve the problem that the existing mutual inductor spare part surface treatment device cannot guarantee comprehensive, effective and uniform spraying in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a mutual inductor spare part surface treatment device for even spraying, comprising a base and a spraying box, the spraying box is fixedly installed on the top surface of the base,
[0006] The top surface of the base is transversely slidably connected with a sliding table, the top of the sliding table is longitudinally connected with an installation shaft through a bearing, and the top end of the installation shaft is coaxially fixedly installed with a processing table, and the right side of the processing table is fixedly installed with a baffle;
[0007] The left side of the inner top surface of the spraying box is fixedly installed with a spraying pipe, and the right side of the spraying pipe is uniformly provided with a nozzle, the left side of the spraying pipe is fixedly connected with one end of a hose, the hose penetrates the left side wall of the spraying box, the other end of the hose is fixedly connected with the left side wall of a material box, and the material box is fixedly installed on the top surface of the spraying box.
[0008] The above-mentioned technical scheme can guarantee uniform and effective spraying treatment on the surface of the mutual inductor spare part, and the surface treatment effect of the mutual inductor spare part is achieved.
[0009] The utility model discloses an improved technical scheme, the top right side of base is fixedly installed with electric telescopic handle, and the output of electric telescopic handle is fixedly connected with the right side of baffle.
[0010] The above technical scheme can drive the baffle and the sliding table to move through the electric telescopic handle, and facilitate the taking and placing of the parts of the mutual inductor.
[0011] The utility model discloses an improved technical scheme, the left side lower extreme of spraying box is fixedly installed with box, and the top of box is fixedly passed through with hose, the left side inner wall surface of box is fixedly installed with motor, and the axle end of motor is fixedly connected with the rotation axis, and the rotation axis bearing is passed through the right side wall of spraying box and is arranged, the right end of rotation axis is fixedly connected with square rod, and the square rod extends to hollow tube, the hollow tube is the structure of the outer circle inside square that is in accord with square rod, and the right end surface of hollow tube is connected with the left side bearing of baffle, the outer wall surface of hollow tube is installed with bevel gear set, and bevel gear set is fixedly connected with the bottom of mounting shaft.
[0012] The above technical scheme can drive the baffle and the sliding table to move through the electric telescopic handle, and facilitate the taking and placing of the parts of the mutual inductor.
[0013] The utility model discloses an improved technical scheme, the surface of rotation axis is fixedly installed with driving pulley, and driving pulley is connected with driven pulley through belt drive, and driven pulley is coaxially fixedly installed on the left end of rotation rod.
[0014] The above technical scheme can drive the baffle and the sliding table to move through the electric telescopic handle, and facilitate the taking and placing of the parts of the mutual inductor.
[0015] The utility model discloses an improved technical scheme, the left side wall center of shell is passed through rotation rod bearing and is arranged, and the shell is fixedly installed on the left side of spraying box, and the top and bottom of shell are fixedly passed through with hose and are arranged, the right end of rotation rod is coaxially fixedly installed with turntable, and the left side of turntable is provided with extruding wheel, and extruding wheel is connected with the bearing of turntable, and the part of hose in the shell is located between extruding wheel and the inner wall surface of shell.
[0016] The above technical scheme can drive the baffle and the sliding table to move through the electric telescopic handle, and facilitate the taking and placing of the parts of the mutual inductor.
[0017] As the preferred technical scheme of the utility model, three extrusion wheels are arranged at equal angles on the left side of the rotating disc, and the shortest distance from the extrusion wheel to the inner wall of the shell is less than the radius of the hose.
[0018] The above technical scheme can effectively ensure that the hose is extruded to generate negative pressure to deliver the paint.
[0019] Compared with the prior art, the mutual inductor part surface treatment device with uniform spraying function has the advantages that: when the mutual inductor parts are sprayed, the mutual inductor parts are rotated to realize uniform and effective spraying of the mutual inductor parts, the effect of mutual inductor part surface treatment is improved, the operation is simple and flexible, and the device is practical;
[0020] 1. The baffle drives the sliding table to move by starting the electric telescopic rod, so that the mutual inductor parts placed on the top surface of the machining table are synchronously moved, thereby facilitating the taking and placing of the mutual inductor parts.
[0021] 2. The motor is started to drive the square rod to rotate, so that the hollow pipe is driven to rotate by the square rod, thereby driving the mounting shaft and the machining table to rotate through the bevel gear set, and realizing synchronous rotation of the mutual inductor parts.
[0022] 3. When the rotating shaft rotates, the driving pulley rotates, the driven pulley drives the rotating rod to rotate through the belt, the rotating rod drives the rotating disc and the extrusion wheel to synchronously rotate, thereby extruding the hose, generating negative pressure in the hose to suck the paint in the paint tank into the hose and deliver it to the spraying pipe, and spraying the paint to the rotating mutual inductor parts through the nozzle, thereby realizing overall, effective and uniform spraying of the mutual inductor parts. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the three-dimensional connection structure of the sliding table and the baffle of the utility model;
[0025] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the utility model;
[0026] Figure 4 It is a schematic diagram of the connection structure of the bevel gear set, the mounting shaft and the hollow pipe of the utility model;
[0027] Figure 5 It is a schematic diagram of the cross-sectional structure of the shell of the utility model.
[0028] In the figure: 1, base; 2, spraying box; 3, sliding table; 4, mounting shaft; 5, processing table; 6, baffle; 7, spraying pipe; 8, spray head; 9, hose; 10, material box; 11, electric telescopic rod; 12, box; 13, motor; 14, rotating shaft; 15, square rod; 16, hollow pipe; 17, bevel gear set; 18, driving pulley; 19, belt; 20, driven pulley; 21, rotating rod; 22, shell; 23, rotating disc; 24, extrusion wheel. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0030] Please refer to Figures 1-5 The technical scheme of the utility model discloses a surface treatment device for mutual inductor spare part spraying, which comprises a base 1 and a spraying box 2, the spraying box 2 is fixedly installed on the top surface of the base 1, the top surface of the base 1 is transversely slidably connected with a sliding table 3, the top of the sliding table 3 is longitudinally connected with a mounting shaft 4 in a penetrating mode, the top end of the mounting shaft 4 is coaxially fixedly installed with a processing table 5, the right side of the processing table 5 is fixedly installed with a baffle 6, the inner top surface of the spraying box 2 is fixedly installed with a spraying pipe 7 on the left side, the right side of the spraying pipe 7 is uniformly provided with a spray head 8, the left side surface of the spraying pipe 7 is fixedly communicated with one end of a hose 9 at the lower end, the hose 9 penetrates the left side wall of the spraying box 2, the other end of the hose 9 is fixedly communicated with the left side wall lower end of a material box 10, and the material box 10 is fixedly installed on the top surface of the spraying box 2.
[0031] The right side of the top surface of the base 1 is fixedly installed with an electric telescopic rod 11, and the output end of the electric telescopic rod 11 is fixedly connected with the right side surface of the baffle 6.
[0032] The left side surface lower end of the spraying box 2 is fixedly installed with a box 12, and the hose 9 penetrates the top of the box 12 in a fixed mode, the left side inner wall surface of the box 12 is fixedly installed with a motor 13, the shaft end of the motor 13 is fixedly connected with a rotating shaft 14, the rotating shaft 14 is arranged in a penetrating mode through the right side wall of the spraying box 2 through a bearing, the right end of the rotating shaft 14 is fixedly connected with a square rod 15, the square rod 15 extends into a hollow pipe 16, the hollow pipe 16 has a structure of a square inside a circle, the right end surface of the hollow pipe 16 is connected with the left side surface of the baffle 6 through a bearing, the outer wall surface of the hollow pipe 16 is installed with a bevel gear set 17, and the bottom end of the mounting shaft 4 is fixedly connected with the bevel gear set 17.
[0033] The surface of the rotating shaft 14 is fixedly sleeved with a driving pulley 18, the driving pulley 18 is drivingly connected with a driven pulley 20 through a belt 19, and the driven pulley 20 is coaxially fixedly installed on the left end of a rotating rod 21;
[0034] The rotating rod 21 bearing penetrates through the center of the left side wall of a shell 22, the shell 22 is fixedly installed on the left side of the spraying box 2, the hose 9 is fixedly penetrated through the top and the bottom of the shell 22 in sequence, the right end of the rotating rod 21 is coaxially fixedly installed with a rotating disc 23, the left side of the rotating disc 23 is provided with extrusion wheels 24, the extrusion wheels 24 are bearing connected with the rotating disc 23, the part of the hose 9 in the shell 22 is located between the extrusion wheels 24 and the inner wall surface of the shell 22, the extrusion wheels 24 are equiangularly arranged on the left side of the rotating disc 23, and the shortest distance from the extrusion wheels 24 to the inner wall surface of the shell 22 is less than the radius of the hose 9.
[0035] Working principle: when in use, the mutual inductor parts are placed on the top of the machining table 5 and fixed, the electric telescopic rod 11 is started to push the baffle 6 and the sliding table 3 to move left, at this time, the hollow pipe 16 slides relative to the square rod 15, so that the sliding table 3 and the mutual inductor parts on the top of the machining table 5 enter the spraying box 2, and the baffle 6 abuts against the right side of the spraying box 2;
[0036] Then the motor 13 is started to rotate the rotating shaft 14, so that the rotating shaft 14 drives the square rod 15 to rotate, thereby the square rod 15 drives the hollow pipe 16 to rotate synchronously, and then the conical gear set 17 drives the mounting shaft 4 and the machining table 5 to rotate, so that the mutual inductor parts rotate synchronously;
[0037] When the rotating shaft 14 rotates, the driving pulley 18 rotates simultaneously, the driven pulley 20 drives the rotating rod 21 to rotate synchronously through the action of the belt 19, the rotating rod 21 drives the rotating disc 23 and the extrusion wheels 24 to rotate when rotating, so that the rotating extrusion wheels 24 continuously extrude the hose 9, thereby the negative pressure is generated in the hose 9 to suck the paint in the paint box 10 and deliver to the spraying pipe 7, finally the paint is sprayed to the rotating mutual inductor parts through the spray head 8, so that the mutual inductor parts are fully, uniformly and effectively sprayed, and the contents not described in detail in the specification belong to the prior art known by the person skilled in the art.
[0038] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A mutual inductor part surface treatment device of uniform spraying, comprising a base (1) and a spraying box (2), the spraying box (2) is fixedly installed on the top surface of the base (1), characterized in that: the top surface of the base (1) is transversely slidingly connected with a sliding table (3), the top of the sliding table (3) is longitudinally bearingly connected with a mounting shaft (4), and the top end of the mounting shaft (4) is coaxially fixedly installed with a processing table (5), and the right side of the processing table (5) is fixedly installed with a baffle (6); the inner top left side of the spraying box (2) is fixedly installed with a spraying pipe (7), and the right side of the spraying pipe (7) is uniformly provided with a spray head (8), the left side of the spraying pipe (7) is fixedly communicated with one end of a hose (9), the hose (9) penetrates the left side wall of the spraying box (2), the other end of the hose (9) is fixedly communicated with the left side wall of a material box (10), and the material box (10) is fixedly installed on the top surface of the spraying box (2).
2. The surface treatment apparatus for a transformer component having a uniform spray according to claim 1, wherein The right side of the top surface of the base (1) is fixedly installed with an electric telescopic rod (11), and the output end of the electric telescopic rod (11) is fixedly connected with the right side of the baffle (6).
3. The surface treatment apparatus for a transformer component, which is capable of uniformly spraying, according to claim 1, wherein The left side of the bottom end of the spraying box (2) is fixedly installed with a box body (12), and the hose (9) penetrates the top of the box body (12), the left side inner wall of the box body (12) is fixedly installed with a motor (13), the shaft end of the motor (13) is fixedly connected with a rotating shaft (14), the rotating shaft (14) penetrates the right side wall of the spraying box (2), the right end of the rotating shaft (14) is fixedly connected with a square rod (15), the square rod (15) extends into a hollow pipe (16), the hollow pipe (16) is a structure of a square inside a circle, the right end surface of the hollow pipe (16) is bearingly connected with the left side of the baffle (6), the outer wall of the hollow pipe (16) is installed with a bevel gear set (17), and the bottom end of the mounting shaft (4) is fixedly connected with the bevel gear set (17).
4. The surface treatment apparatus for a transformer component, which is capable of uniformly spraying, according to claim 3, wherein The surface of the rotating shaft (14) is fixedly sleeved with a driving pulley (18), the driving pulley (18) is drivingly connected with a driven pulley (20) through a belt (19), and the driven pulley (20) is coaxially fixedly installed on the left end of a rotating rod (21).
5. The spray uniformity transformer component surface treatment apparatus of claim 4, wherein, The rotating rod (21) penetrates the left side wall center of a shell (22), the shell (22) is fixedly installed on the left side of the spraying box (2), the hose (9) penetrates the top and bottom of the shell (22) in sequence, the right end of the rotating rod (21) is coaxially fixedly installed with a rotating disc (23), the left side of the rotating disc (23) is provided with a squeezing wheel (24), the squeezing wheel (24) is bearingly connected with the rotating disc (23), and the part of the hose (9) in the shell (22) is located between the squeezing wheel (24) and the inner wall of the shell (22).
6. The spray uniformity transformer component surface treatment apparatus of claim 5, wherein, The extrusion wheels (24) are arranged equiangularly at the left side of the rotating disc (23), and the shortest distance from the extrusion wheels (24) to the inner wall of the shell (22) is less than the radius of the hose (9).
Citation Information
Patent Citations
Shell spraying device for voltage transformer production
CN215612690U