Efficient dust removal device for boiler
By designing a rotating pipe and scraper structure for a high-efficiency dust removal device for boilers, the problem of difficult dust removal inside the boiler was solved, achieving efficient dust removal and convenient operation, and improving the operational stability and efficiency of the boiler system.
Patent Information
- Application Number
- CN202422778710.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing sealed design of boiler dust removal devices makes it difficult to clean the internal dust and prevents them from being fully opened, affecting dust removal efficiency and ease of operation.
A high-efficiency dust removal device for boilers, comprising a protective component, a drive component, and an air intake component, was designed. It utilizes a servo motor-driven rotating pipe and a scraper bar in conjunction with an air pump to achieve rotating air jet and scraping functions, thereby cleaning the dust inside the boiler.
It achieves efficient blowing and cleaning of dust inside the boiler, solves the cleaning problem under sealed conditions, is convenient and quick to use, avoids clogging problems, and improves dust removal efficiency.
Smart Images

Figure CN223698629U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a boiler dust removal technical field especially relates to a high -efficient dust removal device of boiler. BACKGROUND
[0002] The high -efficient dust removal device of boiler is the equipment for removing the dust particle in the flue gas generated in the boiler combustion process, and its main purpose is to reduce the dust pollutant discharged into the atmosphere by the boiler to meet the environmental protection requirement, and reduce the wear and corrosion of dust to the subsequent equipment (such as induced draft fan) of the boiler, improve the operation efficiency and stability of the whole boiler system, and be used for processing the dust-containing flue gas generated by burning coal, heavy oil, natural gas and other fuels in the industrial boiler of chemical industry, metallurgy, building materials and other industries. For example, the rotary kiln boiler of the cement plant will generate a large amount of dust due to the characteristics of raw materials and fuels, and needs high -efficient dust removal device to reduce dust emission.
[0003] Chinese patent authorized announcement No. CN214597840U provides a high -efficient dust removal boiler special dust removal device, which achieves the effect of dust filtering and screening through the precipitation of dust box, achieves the effect of dust absorption through the treatment of dust particle processing box, achieves the effect of dust absorption through the adsorption of powder particle adsorption box, and realizes the effect of no pollution through three times of circulation treatment in the rectification process, but the existing boiler is mostly sealed, only the feeding port and the discharging port are reserved, so that it is more troublesome to clean the internal dust, and the internal cleaning cannot be opened.
[0004] Therefore, it is necessary to provide a high -efficient dust removal device of boiler to solve the above technical problems. INVENTION CONTENTS
[0005] To solve the above technical problems, the utility model provides a high -efficient dust removal device of boiler.
[0006] The utility model provides a high -efficient dust removal device of boiler, including protection assembly, the inside of protection assembly is equipped with drive assembly, the inside of drive assembly is equipped with air inlet component,
[0007] The protection assembly includes an outer shell, and a handle is arranged at the upper end of the outer shell.
[0008] Preferably, the drive assembly includes a U-shaped connecting rod fixedly connected inside the outer shell, a servo motor is fixedly connected to the middle part of the U-shaped connecting rod, and a driving bevel gear is fixedly connected to the output end of the servo motor.
[0009] The middle part of the U-shaped connecting rod is rotationally connected with a rotating pipe, the middle part of the rotating pipe is rotationally connected with a rotating sleeve, the middle part of the rotating pipe is fixedly connected with a first driven conical gear, the middle part of the rotating sleeve is fixedly connected with a second driven conical gear, the first driven conical gear and the second driven conical gear are in meshing connection with a driving conical gear, and the lower end of the rotating sleeve is fixedly connected with a scraping rod.
[0010] Preferably, the air inlet assembly comprises a blowing pump fixedly connected in the shell, and the output end of the blowing pump is fixedly connected with a connecting pipe, one end of the connecting pipe is provided with a rotary joint, and the lower end of the rotary joint is rotationally connected with the upper end of the rotating pipe.
[0011] Preferably, the middle part of the shell is provided with a circular hole matched with air inlet of the blowing pump.
[0012] Preferably, the middle part of the rotating pipe is provided with a plurality of air outlet holes.
[0013] Compared with the related art, the boiler efficient dust removal device has the following beneficial effects:
[0014] 1. A boiler efficient dust removal device, which can realize rotating air injection by the rotating pipe cooperating with the blowing pump, so that the dust in the boiler is blown off, and the problem that the existing filter sealing device cannot be completely opened is solved, and the device is convenient and fast to use and does not need to be operated too much.
[0015] 2. A boiler efficient dust removal device, which can scrape the holes on the surface of the rotating pipe by the scraping rod rotating in the opposite direction of the rotating pipe, so that the problem of blockage in the cleaning process is prevented, and the device is also not affected by the insertion of the rotating pipe into the inside of the boiler from the feeding port. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of the utility model;
[0017] Figure 2 It is a shell cross section structure schematic view of the utility model;
[0018] Figure 3 It is a driving assembly and air inlet assembly connection structure schematic view of the utility model;
[0019] Figure 4 It is a rotating pipe and rotating sleeve connection structure schematic view of the utility model;
[0020] Figure 5 It is a rotating sleeve cross section structure schematic view of the utility model.
[0021] The figure mark: 1, protection assembly; 2, drive assembly; 3, air inlet assembly; 101, shell; 102, handle; 201, U-shaped connecting rod; 202, servo motor; 203, driving bevel gear; 204, rotating pipe; 205, rotating sleeve; 206, first driven bevel gear; 207, second driven bevel gear; 208, scraping rod; 301, air blowing pump; 302, connecting pipe; 303, rotary joint. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0023] Please refer to Figures 1 to 5 The utility model discloses an efficient dust removal device for boiler, including protection assembly 1, the inside of protection assembly 1 is equipped with drive assembly 2, the inside of drive assembly 2 is equipped with air inlet assembly 3;
[0024] Protection assembly 1 includes the shell 101, and the upper end of shell 101 is equipped with handle 102.
[0025] Drive assembly 2 includes the U-shaped connecting rod 201 fixedly connected in the shell 101, and the middle part of U-shaped connecting rod 201 is fixedly connected with servo motor 202, and the output end of servo motor 202 is fixedly connected with driving bevel gear 203.
[0026] The middle part of U-shaped connecting rod 201 is rotatably connected with rotating pipe 204, and the middle part of rotating pipe 204 is rotatably connected with rotating sleeve 205, and the middle part of rotating pipe 204 is fixedly connected with first driven bevel gear 206, and the middle part of rotating sleeve 205 is fixedly connected with second driven bevel gear 207, and first driven bevel gear 206 and second driven bevel gear 207 are all meshed with driving bevel gear 203, and the lower end of rotating sleeve 205 is fixedly connected with scraping rod 208.
[0027] Air inlet assembly 3 includes air blowing pump 301 fixedly connected in the shell 101, and the output end of air blowing pump 301 is fixedly connected with connecting pipe 302, and one end of connecting pipe 302 is provided with rotary joint 303, and the lower end of rotary joint 303 is rotatably connected with the upper end of rotating pipe 204.
[0028] The middle part of shell 101 is provided with a circular hole for air inlet of air blowing pump 301.
[0029] The middle part of the rotating pipe 204 is provided with a plurality of air outlet holes.
[0030] In operation, as the external protective structure of the entire device, it supports and contains other components, its solid shell can protect the internal drive assembly 2 and air inlet assembly 3 from external environment such as collision, dust, etc., at the same time, the shell 101 also provides a stable foundation for the installation of each component, ensuring that the device will not damage the internal structure due to vibration or external force during operation, the handle 102: facilitates the operator to carry and move the entire dust removal device, during use, the operator can easily carry the device to the vicinity of the boiler that needs to be dusted by holding the handle 102, and place it accurately in the appropriate position, for example, when the boiler in different positions needs to be dusted, the handle 102 makes the movement of the device more convenient and efficient, the U-shaped connecting rod 201: fixed inside the shell 101, provides stable support for the servo motor 202, rotating pipe 204 and rotating sleeve 205, the shape design of the U-shaped connecting rod 201 makes the installation of each component more compact, and also ensures their relative position stable during operation, for example, when the servo motor 202 is running, the U-shaped connecting rod 201 can effectively prevent the vibration of the motor from being transmitted to other components, thereby improving the stability of the entire device, the servo motor 202: as the power source of the drive assembly 2, its output end connected to the driving bevel gear 203 rotates under the drive of the motor, the servo motor 202 has precise speed control and powerful torque output capability, which can adjust the speed of the rotating pipe 204 and the rotating sleeve 205 according to actual needs to achieve the best dust removal effect, for example, in different boiler dusting scenarios, the speed of the servo motor 202 can be controlled to adapt to different dust accumulation conditions and boiler structures, the driving bevel gear 203: meshing connection with the first driven bevel gear 206 and the second driven bevel gear 207, transmits power from the servo motor 202 to the rotating pipe 204 and the rotating sleeve 205, due to the high transmission efficiency and stability of the meshing transmission of bevel gears, it can ensure the effective transmission of power, at the same time, by changing the gear ratio of bevel gears, the speed ratio of the rotating pipe 204 and the rotating sleeve 205 can be adjusted to meet different working requirements, for example, when the rotating pipe 204 needs to blow air at a high speed, the gear ratio of bevel gears can be adjusted to make the rotating pipe 204 rotate relatively fast, while the rotating sleeve 205 rotates relatively slow, to ensure that the scraper rod 208 can effectively remove the blockage on the surface of the rotating pipe 204, the rotating pipe 204: rotates under the drive of the driving bevel gear 203 and the first driven bevel gear 206, the middle part of the rotating pipe 204 is provided with a plurality of air outlets, when the air compressor 301 sends compressed air into the rotating pipe 204 through the connecting pipe 302 and the rotary joint 303, the air is blown out from the air outlets, as the rotating pipe 204 changes the direction of air blowing during rotation, it can blow off the dust in each position of the boiler, for example, when dusting the boiler, the rotating pipe 204 is inserted into the feed inlet at the upper end of the boiler,With the rotation of the rotating pipe 204, compressed air can be uniformly blown to every corner of the inside of the boiler, effectively blowing up the dust, facilitating subsequent collection and processing. The rotating sleeve 205 rotates under the drive of the driving cone gear 203 and the second driven cone gear 207, and its rotation direction is opposite to that of the rotating pipe 204. The scraping rod 208 fixedly connected to the lower end of the rotating sleeve 205 rotates with the rotation of the sleeve, which can scrape the holes on the surface of the rotating pipe 204 to prevent dust from blocking the air outlet during cleaning. For example, when the rotating pipe 204 is in the process of blowing air, some dust particles may block the air outlet. At this time, the scraping rod 208 can timely remove the blockage to ensure the normal blowing function of the rotating pipe 204. The air blowing pump 301, as the core component of the air inlet assembly 3, compresses external air and sends it into the rotating pipe 204 through the connecting pipe 302. The air blowing pump 301 can provide sufficient air pressure and flow to ensure that compressed air can be blown out of the air outlet of the rotating pipe 204 at high speed to blow off the dust inside the boiler. For example, in the dust removal process of a large boiler, the air blowing pump 301 needs to have high power and performance to meet the cleaning needs of a large amount of dust. The connecting pipe 302 connects the air blowing pump 301 and the rotating pipe 204, and transports compressed air from the air blowing pump 301 to the rotating pipe 204. The connecting pipe 302 is usually made of pressure-resistant and corrosion-resistant materials to ensure that it will not leak or be damaged during the transportation of compressed air. For example, in some harsh working environments, the connecting pipe 302 needs to be able to withstand high temperature, high pressure and corrosive gas to ensure the normal operation of the device. The rotary joint 303 is installed between one end of the connecting pipe 302 and the upper end of the rotating pipe 204, so that the rotating pipe 204 can be in good sealed connection with the connecting pipe 302 during rotation, while not affecting the transportation of air. The rotary joint 303 usually has a special sealing structure and bearing design inside to enable the rotating pipe 204 to rotate freely while bearing a certain pressure. For example, when the rotating pipe 204 rotates at a high speed, the rotary joint 303 can ensure that there is no air leakage between the connecting pipe 302 and the rotating pipe 204, ensuring stable transportation of compressed air.
[0031] When the boiler dust removal operation is performed, the operator first carries the whole device to the vicinity of the boiler through the handle 102, and inserts the rotating pipe 204 into the feeding port at the upper end of the boiler. Then the air blowing pump 301 and the servo motor 202 are started, the air blowing pump 301 sends compressed air into the rotating pipe 204 through the connecting pipe 302 and the rotary joint 303, the air is sprayed from the air outlet of the rotating pipe 204, and the dust inside the boiler is blown off. At the same time, the servo motor 202 drives the rotating pipe 204 and the rotating sleeve 205 to rotate through the driving cone 203, the first driven cone 206 and the second driven cone 207 respectively, the rotating pipe 204 changes the air blowing direction during rotation, and the dust at various positions in the boiler is cleaned. The scraping rod 208 at the lower end of the rotating sleeve 205 scrapes the holes on the surface of the rotating pipe 204 with the rotation of the sleeve, preventing blockage. The whole device solves the problem that the existing boiler sealing arrangement is difficult to clean the internal dust through the cooperative work of various components, is convenient and fast to use, and does not need too much operation.
[0032] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0033] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high efficiency dust removal device for a boiler, characterized by, The application relates to a protective assembly (1) which is internally provided with a driving assembly (2) internally provided with an air inlet assembly (3). The protective assembly (1) comprises a shell (101), and the upper end of the shell (101) is provided with a handle (102).
2. A high-efficiency dust removal device for a boiler according to claim 1, characterized in that, The driving assembly (2) comprises a U-shaped connecting rod (201) fixedly connected in the shell (101), and the middle portion of the U-shaped connecting rod (201) is fixedly connected with a servo motor (202), and the output end of the servo motor (202) is fixedly connected with a driving bevel gear (203).
3. A high-efficiency dust removal device for a boiler according to claim 2, characterized in that, The middle portion of the U-shaped connecting rod (201) is rotatably connected with a rotating pipeline (204), the middle portion of the rotating pipeline (204) is rotatably connected with a rotating sleeve (205), the middle portion of the rotating pipeline (204) is fixedly connected with a first driven bevel gear (206), the middle portion of the rotating sleeve (205) is fixedly connected with a second driven bevel gear (207), the first driven bevel gear (206) and the second driven bevel gear (207) are both meshingly connected with the driving bevel gear (203), and the lower end of the rotating sleeve (205) is fixedly connected with a scraping rod (208).
4. A high-efficiency dust removal device for a boiler according to claim 3, characterized in that, The air inlet assembly (3) comprises a blowing pump (301) fixedly connected in the shell (101), the output end of the blowing pump (301) is fixedly connected with a connecting pipe (302), one end of the connecting pipe (302) is provided with a rotary joint (303), and the lower end of the rotary joint (303) is rotatably connected with the upper end of the rotating pipeline (204).
5. A high efficiency dust removal device for a boiler according to claim 2, characterized in that, The middle portion of the shell (101) is provided with a circular hole matched with air inlet of the blowing pump (301).
6. A high efficiency dust removal device for a boiler according to claim 3, characterized in that, The middle portion of the rotating pipeline (204) is provided with a plurality of air outlet holes.