Novel purging structure
By setting up an air supply box and a wind deflector inside the square tube, the airflow path is optimized, solving the problem of poor blowing effect caused by the large internal space of the square tube. This achieves efficient dust removal, improves the clarity of the high-speed camera, and ensures the shooting effect.
Patent Information
- Application Number
- CN202423265384.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing technologies, the internal space of a square tube is relatively large, making it difficult for high-pressure gas to diffuse and form an effective airflow, resulting in poor purging effect and affecting the clarity of the high-speed camera.
A novel purging structure was designed, including an air supply box and a wind deflector. By setting the wind deflector and multi-stage purification mechanism inside the square tube, the airflow path is optimized, enabling the airflow to efficiently purge the glass window within a limited space, thereby improving the airflow velocity and uniformity.
It effectively reduces dust adhesion, improves the image clarity of high-speed cameras, and enhances the blowing effect.
Smart Images
Figure CN223698739U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of rolling steel detection, and particularly to a novel blowing structure. BACKGROUND
[0002] When detecting surface defects of rolled steel by a high-speed camera, an external cover such as a square cylinder shown in the accompanying drawings needs to be arranged between the steel and the high-speed camera. Figure 1 The square cylinder is inlaid with high-boron-silicon tempered glass on four sides, and is used for the high-speed camera to detect surface defects of the steel through the window. However, the glass surface is easily dirty due to dust such as red steel surface scale, thereby affecting the clarity of the camera shooting.
[0003] In the past, the influence of dust was reduced by connecting high-pressure gas to the air inlet arranged on the outer wall of the square cylinder to blow the entire square cylinder interior. However, since the square cylinder interior space is large, and the flow of the high-pressure gas on site is constant, it is difficult to form an effective airflow after diffusion, and thus the blowing effect is poor.
[0004] How to invent a novel blowing structure to improve these problems has become a problem to be solved by the technical personnel in the field. CONTENT OF THE UTILITY MODEL
[0005] In order to make up for the above shortcomings, the utility model provides a novel blowing structure, which aims to improve the problem that the influence of dust is reduced by connecting high-pressure gas to the air inlet arranged on the outer wall of the square cylinder to blow the entire square cylinder interior. However, since the square cylinder interior space is large, and the flow of the high-pressure gas on site is constant, it is difficult to form an effective airflow after diffusion, and thus the blowing effect is poor.
[0006] The utility model is implemented in the following manner: a novel blowing structure comprises a square cylinder, glass windows are inlaid on four side surfaces of the square cylinder, a gas supply box is detachably connected to one end of the square cylinder, the gas supply box comprises a box body, a wind deflector is integrally arranged on the bottom surface of the box body inside the square cylinder, an annular gas supply cavity is formed in the box body, air outlets are formed in the wind deflector around each glass window, each air outlet is in communication with the annular gas supply cavity, two air inlets are arranged on the top surface of the box body, and the two air inlets are in communication with the annular gas supply cavity.
[0007] In a preferred technical solution of the utility model, the wind deflector is in a small-at-bottom and large-at-top conical structure, and the shape of the wind deflector is consistent with the cross-sectional shape of the square cylinder, and the top end of the wind deflector is attached to the inner wall of the glass window.
[0008] In a preferred technical solution of the utility model, all the air outlets are formed on the four side walls of the wind deflector, and each air outlet is provided with an inclined angle corresponding to the glass window on one side.
[0009] In a preferred technical scheme of the utility model, the area of one end of each air outlet communicated with the annular air supply cavity is larger than the area of the other end.
[0010] In a preferred technical scheme of the utility model, a plurality of assembly holes are formed in the top surface of the box body.
[0011] In a preferred technical scheme of the utility model, the outer wall of each air inlet is provided with a thread, and a plurality of purification mechanisms are detachably connected through the thread.
[0012] In a preferred technical scheme of the utility model, each multi-stage purification mechanism comprises a connecting pipe, a plurality of self-cleaning structures are fixedly connected between the inner walls of the connecting pipe and extend along the extension direction of the connecting pipe, and the connecting pipe is internally provided with a self-cleaning structure.
[0013] In a preferred technical scheme of the utility model, the self-cleaning structure comprises a rotating shaft, the rotating shaft is rotatably installed in the mounting ring arranged in the middle of the filter screen, a gas dynamic impeller is fixedly sleeved on the end of the rotating shaft away from the air inlet, a plurality of groups of scrapers corresponding to the filter screen are arranged on the outer wall of the rotating shaft, and each group of scrapers is located above the corresponding filter screen and is provided with a brush on the side surface thereof facing the filter screen.
[0014] In a preferred technical scheme of the utility model, the inner thread groove corresponding to the thread of the outer wall of the air inlet is arranged on the inner wall of the bottom end of each connecting pipe, and the outer thread for connecting with the air supply device is arranged on the outer wall of the top end of each connecting pipe.
[0015] The utility model discloses a novel blowing structure, which comprises a box body, a plurality of air inlets, a plurality of air outlets, a plurality of annular air supply cavities, a plurality of connecting pipes, a plurality of filter screens, a plurality of self-cleaning structures and a plurality of air supply devices. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and therefore should not be regarded as the limitation to the scope, and for the ordinary skilled person in the art, other related drawings can also be obtained from the drawings without the creative labor.
[0017] Figure 1 It is the schematic perspective view of the whole structure of the existing square cylinder.
[0018] Figure 2 An overall structure schematic perspective view is provided for the embodiment of the present application;
[0019] Figure 3 An overall sectional structure schematic perspective view is provided for the embodiment of the present application;
[0020] Figure 4 An overall sectional structure schematic perspective view of the air supply box is provided for the embodiment of the present application;
[0021] Figure 5 Another overall sectional structure schematic perspective view of the air supply box is provided for the embodiment of the present application;
[0022] Figure 6 An overall sectional structure schematic perspective view of the multi-stage purification mechanism is provided for the embodiment of the present application.
[0023] In the figure: 1-quadrangular cylinder; 101-glass window; 2-air supply port; 3-air supply box; 301-box body; 302-windshield; 303-annular air supply cavity; 304-air outlet; 305-air inlet; 306-assembly hole; 4-multi-stage purification mechanism; 401-connection pipe; 402-filter screen; 403-rotating shaft; 404-pneumatic impeller; 405-scraping plate; 406-brush; 407-internal thread groove; 408-external thread. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantages of the embodiment of the present application more clear, the technical scheme in the embodiment of the present application will be described clearly and completely below in combination with the drawings in the embodiment of the present application. Obviously, the described embodiment is a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] Please refer to Figures 2 to 6 The present application provides a technical scheme: a novel purging structure, comprising a quadrangular cylinder 1, the four side surfaces of the quadrangular cylinder 1 are embedded with glass windows 101, one end of the quadrangular cylinder 1 is detachably connected with an air supply box 3, the air supply box 3 comprises a box body 301, the bottom surface of the box body 301 is integrally provided with a windshield 302 inside the quadrangular cylinder 1, an annular air supply cavity 303 is formed in the box body 301, air outlets 304 are formed in the periphery of the windshield 302 corresponding to the positions of each glass window 101, each air outlet 304 is in communication with the annular air supply cavity 303, two air inlets 305 are formed in the top surface of the box body 301, and the two air inlets 305 are in communication with the annular air supply cavity 303.
[0026] Please refer to Figures 2 to 4 The wind shield 302 is a lower-small and upper-large conical structure and its shape is consistent with the cross-sectional shape of the square tube 1. The outer wall of the top circle of the wind shield 302 is attached to the inner wall of the glass window 101.
[0027] By setting the wind shield 302 at the bottom end of the box body 301, the diffusion of the airflow inside the square tube 1 can be reduced, and the airflow can be efficiently swept over the glass surface in a limited space.
[0028] Further, all the air outlets 304 are arranged on the four side walls of the wind shield 302, and each air outlet 304 is provided with an inclined angle corresponding to the glass window 101 on one side.
[0029] By setting the air outlet 304 with an inclined angle, the airflow can be more efficiently swept over the surface of the glass window 101.
[0030] Further, the area of one end of each air outlet 304 communicated with the annular air supply cavity 303 is larger than that of the other end.
[0031] The area of the end of the air outlet 304 close to the glass window 101 is small, so that the airflow speed can be increased during the process of the airflow in the annular air supply cavity 303 entering the air outlet 304 and being discharged, thereby further improving the sweeping efficiency.
[0032] Further, a plurality of assembly holes 306 are arranged on the top surface of the box body 301.
[0033] When connecting the air supply box 3 and the square tube 1, the two can be installed together by inserting bolts in the assembly holes 306, thereby improving the convenience in the disassembly process and improving the applicable scenarios.
[0034] Further, the outer wall of each air inlet 305 is provided with a thread, and a multi-stage purification mechanism 4 is detachably connected through the thread.
[0035] By connecting the multi-stage purification mechanism 4 between each air inlet 305 and the air supply device, the purity of the airflow entering the air supply box 3 can be further purified, thereby avoiding the influence of dust on the sweeping efficiency of the sweeping gas.
[0036] Further, each multi-stage purification mechanism 4 includes a connecting pipe 401, a plurality of 402 fixedly connected between the inner walls of the connecting pipe 401 are distributed along the extension direction of the connecting pipe 401, and a self-cleaning structure is further arranged in the connecting pipe 401.
[0037] By setting several filter screens 402 inside the connecting pipe 401, the airflow input to the air supply box 3 by the air supply device can be filtered and purified, reducing the dust carried in the purge airflow to relatively improve the purging efficiency. At the same time, through the self-cleaning structure, each filter screen 402 can be brushed by the airflow driving to avoid blockage of the filter screen 402 and reduce the air supply efficiency.
[0038] Further, the self-cleaning structure includes a rotating shaft 403 rotatably installed in the mounting ring arranged in the middle of the several filter screens 402. A gas-driven impeller 404 is fixedly sleeved on the end of the rotating shaft 403 away from the air inlet 305. A plurality of groups of scraper plates 405 corresponding to the filter screens 402 are arranged on the outer wall of the rotating shaft 403. Each group of scraper plates 405 is located above the corresponding filter screen 402 and has a brush 406 arranged on the side surface thereof facing the filter screen 402.
[0039] When the airflow passes through the gas-driven impeller 404, the rotating shaft 403 will rotate independently relative to all the filter screens 402. When the rotating shaft 403 rotates, the plurality of groups of scraper plates 405 on the outer wall thereof will also rotate synchronously, so that the brush 406 arranged on one side surface of each scraper plate 405 brushes the corresponding filter screen 402, thereby ensuring the airflow passing efficiency.
[0040] Further, the inner wall of the bottom end of each connecting pipe 401 is provided with an inner thread groove 407 corresponding in thread to the outer wall of the air inlet 305. The outer wall of the top end of each connecting pipe 401 is provided with an outer thread 408 for connecting with the air supply device.
[0041] The multi-stage purification mechanism 4 is detachably connected to the air supply box 3 and the external air supply device by a threaded manner, thereby improving the convenience during the assembly and disassembly process, facilitating the assembly, disassembly and replacement.
[0042] Working principle: the air supply box 3 is connected to the four-square cylinder 1 by bolts. At this time, the wind shield 302 is located inside the four-square cylinder 1 and the outer wall thereof is attached to the inner wall of the four-square cylinder 1 to reduce the airflow diffusion. The multi-stage purification mechanism 4 is installed on each air inlet 305. The gas inlet of the external air supply device is connected to the other end of the multi-stage purification mechanism 4. The external air supply device supplies air to the annular air supply cavity 303. The airflow drives the rotating shaft 403 to rotate after entering the connecting pipe 401. The plurality of groups of scraper plates 405 arranged on the outer wall of the rotating shaft 403 brush each filter screen 402 to avoid blockage and reduce the air supply effect. After the airflow enters the annular air supply cavity 303 through the connecting pipe 401, it enters each air outlet 304 through the annular air supply cavity 303, respectively. The airflow output from the air outlet 304 blows the corresponding side of the glass window 101, thereby reducing the dust adhered to the glass window 101 and affecting the clarity of the high-speed camera shooting.
[0043] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A novel purging structure, characterized in that, The device includes a square tube, with glass windows embedded on all four sides. One end of the square tube is detachably connected to an air supply box, which includes a box body. A windshield is integrally formed on the bottom surface of the box body inside the square tube. An annular air supply chamber is formed inside the box body. Air outlets are formed on the four sides of the windshield corresponding to each glass window position. Each air outlet is connected to the annular air supply chamber. Two air inlets are provided on the top surface of the box body, and both air inlets are connected to the annular air supply chamber.
2. The novel purging structure as described in claim 1, characterized in that: The windshield has a tapered structure with a smaller bottom and a larger top, and its shape is consistent with the cross-sectional shape of a square tube. The outer wall of the top perimeter of the windshield is attached to the inner wall of the glass window.
3. The novel purging structure as described in claim 1, characterized in that: All the air vents are located on the four side walls of the windshield, and each air vent is tilted at an angle to the corresponding side glass window.
4. The novel purging structure as described in claim 1, characterized in that: Each of the air outlets is connected to the annular air supply chamber, with one end having a larger area than the other end.
5. The novel purging structure as described in claim 1, characterized in that: The top surface of the box has several assembly holes around its perimeter.
6. The novel purging structure as described in claim 1, characterized in that: Each of the air inlets has threads on its outer wall and is detachably connected to a multi-stage purification mechanism via these threads.
7. The novel purging structure as described in claim 6, characterized in that: Each of the multi-stage purification mechanisms includes a connecting pipe, and several components distributed along its extension direction are fixedly connected between the inner walls of the connecting pipe. The connecting pipe is also provided with a self-cleaning structure inside.
8. The novel purging structure as described in claim 7, characterized in that: The self-cleaning structure includes a rotating shaft, which is rotatably mounted in an installation ring in the middle of several filter screens. A pneumatic impeller is fixedly sleeved on the end of the rotating shaft away from the air inlet. Several sets of scrapers corresponding to the filter screens are provided on the outer wall of the rotating shaft. Each set of scrapers is located above the corresponding filter screen and has a brush on its side facing the filter screen that contacts the filter screen.
9. The novel purging structure as described in claim 7, characterized in that: The bottom inner wall of each connecting pipe is provided with an internal thread groove corresponding to the thread on the outer wall of the air inlet, and the top outer wall of each connecting pipe is provided with an external thread for connecting to the air supply device.